CN103498391B - Section rod friction type stepless automatic height-adjustment sleeper - Google Patents
Section rod friction type stepless automatic height-adjustment sleeper Download PDFInfo
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- CN103498391B CN103498391B CN201310454923.XA CN201310454923A CN103498391B CN 103498391 B CN103498391 B CN 103498391B CN 201310454923 A CN201310454923 A CN 201310454923A CN 103498391 B CN103498391 B CN 103498391B
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- 230000007704 transition Effects 0.000 abstract description 14
- 229910000831 Steel Inorganic materials 0.000 abstract description 4
- 239000010959 steel Substances 0.000 abstract description 4
- 238000005266 casting Methods 0.000 abstract 1
- 238000005242 forging Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 206010028347 Muscle twitching Diseases 0.000 description 1
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Abstract
一种节杆摩擦型无级自动调高轨枕,是一种安装在铁路线上过渡段上的混凝土轨枕,其特征是,轨枕上安装钢轨段的底面设有均匀分布的摩擦节杆,摩擦节杆含有2节以上的单向倒锥,摩擦节杆与轨枕内部预置的应力钢筋焊接,浇筑混凝土后与轨枕连成为一体,摩擦节杆埋在道砟中,用材为普通低碳钢,可以模锻或铸造成型。本发明的节杆摩擦型无级自动调高轨枕,具有结构简单,自动调节,工作可靠等特点,可用于不同线路结构过渡地段的有砟轨道道床上,解决线路不均匀沉降引起的不平顺问题。
A joint rod friction type stepless automatic height-adjusting sleeper is a concrete sleeper installed on the transition section of the railway line. The rod contains more than 2 sections of one-way inverted cone. The friction section rod is welded with the pre-set stress steel bars inside the sleeper. After pouring concrete, it is connected with the sleeper. The friction section rod is buried in the ballast. Forging or casting. The joint rod friction type stepless automatic height adjustment sleeper of the present invention has the characteristics of simple structure, automatic adjustment, reliable operation, etc., and can be used on ballasted track bed in the transition section of different track structures to solve the problem of unevenness caused by uneven settlement of the track .
Description
技术领域 technical field
本发明涉及一种节杆摩擦型无级自动调高轨枕。 The invention relates to a joint bar friction type stepless automatic height adjustment sleeper.
背景技术 Background technique
铁路线路结构由线(路基线路)、桥梁、隧道、车站组成,线路的轨道结构根据铁路等级和技术标准的差异,可以铺设有砟轨道和无砟轨道。不同线路结构的刚度差异显著,在列车通过时引起轨面的位移响应不一致,同时,不同结构物的基础沉降也不均匀,在过渡点附近极易产生变形而导致轨面发生弯折。当列车高速通过时,车辆与线路相互动力作用加剧,造成轨面的严重不平顺,加速线路状态的恶化,增加线路的养护维修费用,严重时甚至威胁行车安全。 The railway line structure is composed of lines (subgrade lines), bridges, tunnels, and stations. The track structure of the line can be laid with ballasted tracks and ballastless tracks according to the differences in railway grades and technical standards. The stiffness of different line structures is significantly different, causing the displacement response of the rail surface to be inconsistent when the train passes. At the same time, the foundation settlement of different structures is not uniform, and deformation is easily generated near the transition point, resulting in bending of the rail surface. When the train passes by at high speed, the dynamic interaction between the vehicle and the line is intensified, causing serious irregularities on the track surface, accelerating the deterioration of the line state, increasing the maintenance cost of the line, and even threatening the driving safety in severe cases.
为减小不同线路结构之间线路刚度的突变,需要在无砟轨道与有砟轨道、路基与桥涵、路基与隧道及路堤与路堑的连接处设置过渡段,以实现过渡段范围内线路刚度的渐变过渡。过渡段常用的处理方法有:1、在过渡段较软一侧增大轨道竖向刚度,比如采用在过渡段范围内调整轨枕长度和间距来提高轨道刚度,通过使用逐步增长的超长轨枕和减小轨枕间距可实现轨道刚度的逐步过渡。2、在过渡段较硬一侧减小轨道竖向刚度,一般采用在轨道的轨下垫较软的胶垫;在枕下垫高弹性大胶垫;增加桥上道砟厚度,加铺道砟垫等。3、设置辅助轨提高轨道结构框架刚度,辅助轨由四根附加在轨枕上的钢轨组成,两根在运行轨之间,两根在运行轨外侧。上述方法对于减少不同线路结构间的刚度变化率具有良好的效果,但不能解决由不同结构间沉降差引起的轨面弯折问题,因此具有一定的局限性,不能完全解决过渡段的不平顺问题。 In order to reduce the sudden change in line stiffness between different line structures, it is necessary to set transition sections at the junctions between ballastless track and ballasted track, subgrade and bridge culvert, subgrade and tunnel, and embankment and cutting, so as to realize the change of line stiffness within the transition section. Gradient transition. The commonly used processing methods for the transition section are: 1. Increase the vertical stiffness of the track on the softer side of the transition section. Reducing the sleeper spacing allows for a gradual transition in track stiffness. 2. Reduce the vertical stiffness of the track on the harder side of the transition section. Generally, a softer rubber pad is used under the track; a high-elastic rubber pad is placed under the pillow; the thickness of the ballast on the bridge is increased, and the road is paved Ballast mat, etc. 3. Set auxiliary rails to improve the rigidity of the track structure frame. The auxiliary rails are composed of four steel rails attached to the sleepers, two of which are between the running rails and two of which are outside the running rails. The above method has a good effect on reducing the stiffness change rate between different track structures, but it cannot solve the problem of rail surface bending caused by the settlement difference between different structures, so it has certain limitations and cannot completely solve the problem of unevenness in the transition section .
发明内容 Contents of the invention
本发明的目的就是提供一种结构简单、工作可靠,可用于不同线路结构过渡地段的有砟轨道道床上,解决线路不均匀沉降引起的不平顺问题的节杆摩擦型无级自动调高轨枕。 The object of the present invention is to provide a friction-type stepless automatic height-adjusting sleeper with a simple structure and reliable operation, which can be used on the ballasted track bed in the transition section of different track structures and solve the problem of unevenness caused by uneven settlement of the track.
本发明的节杆摩擦型无级自动调高轨枕,是一种安装在铁路线上过渡段上的混凝土轨枕,其特征是,轨枕上安装钢轨段的底面设有均匀分布的摩擦节杆,摩擦节杆含有2节以上的单向倒锥,摩擦节杆与轨枕内部预置的应力钢筋焊接,浇筑混凝土后与轨枕连成为一体,摩擦节杆埋在道砟中,用材为普通低碳钢,可以模锻或铸造成型。 The joint rod friction type stepless automatic height-adjusting sleeper of the present invention is a concrete sleeper installed on the transition section of the railway line. The section bar contains more than two one-way inverted cones. The friction section bar is welded to the preset stress steel bars inside the sleeper. After pouring concrete, it is integrated with the sleeper. The friction section bar is buried in the ballast. The material is ordinary low carbon steel. Can be die forged or cast.
本发明的节杆摩擦型无级自动调高轨枕,利用摩擦节杆节单向倒锥在道砟中能形成单向支承和摩擦阻力的原理,通过钢轨弹性恢复力的触发作用,自动调节高度,补偿轨枕的悬空量。具体工作原理如下:轨枕按普通工艺铺设,轨枕支承在道砟上,摩擦节杆被挤压在捣固的道砟中。当列车车轮经过时,车轮对钢轨产生的作用力经由轨枕、摩擦节杆和道砟传到道床上,如果道床出现沉降,钢轨将向下产生弹性弯曲变形。当列车车轮离开时,钢轨的弹性变形恢复,产生一个很大的向上的弹性力,钢轨带动轨枕向上运动,使轨枕悬空。由于轨枕与摩擦节杆是一体的,因此,具有多节单向倒锥的摩擦节杆从道砟中向上抽动,正好补偿了道床的沉降量。当列车车轮再次经过时,由于道砟各向尺寸的随机性以及道砟的挤压,对摩擦节杆的单向倒锥产生向上的支承力和摩擦阻力,且每根摩擦节杆有多个单向倒锥结构,增大了支承面积和摩擦作用力,足以支承钢轨传来的作用力,亦即轨枕的高度保持不变,此时,车轮对钢轨产生的作用力经由轨枕、摩擦节杆和道砟传到道床上。如果此时道床无沉降,则轨枕高度不变;如果此时道床出现沉降,则再次重复上述调节过程。 The joint bar friction type stepless automatic height adjustment sleeper of the present invention utilizes the principle that the one-way inverted cone of the friction joint bar joint can form one-way support and frictional resistance in the ballast, and automatically adjusts the height through the triggering action of the elastic restoring force of the rail , to compensate for the suspended amount of the sleeper. The specific working principle is as follows: the sleeper is laid according to the ordinary process, the sleeper is supported on the ballast, and the friction joint rod is squeezed in the tamped ballast. When the train wheels pass by, the force generated by the wheels on the rails is transmitted to the ballast bed through the sleepers, friction joint bars and ballast. If the ballast bed settles, the rails will produce elastic bending deformation downward. When the train wheels leave, the elastic deformation of the rail recovers, producing a large upward elastic force, and the rail drives the sleeper to move upward, making the sleeper suspended in the air. Since the sleeper and the friction joint rod are integrated, the friction joint rod with multi-segment one-way inverted cones twitches upwards from the ballast, which just compensates for the settlement of the ballast bed. When the train wheels pass by again, due to the randomness of the size of the ballast in each direction and the extrusion of the ballast, an upward support force and friction resistance will be generated on the one-way inverted cone of the friction section bar, and each friction section bar has multiple The one-way inverted cone structure increases the supporting area and frictional force, which is enough to support the force from the rail, that is, the height of the sleeper remains unchanged. At this time, the force generated by the wheel on the rail passes through the sleeper, friction joint rod And the ballast is passed to the road bed. If the ballast bed has no settlement at this time, the sleeper height remains unchanged; if the ballast bed has subsidence at this time, repeat the above adjustment process again.
本发明的节杆摩擦型无级自动调高轨枕,具有结构简单,自动调节,工作可靠等特点,可用于不同线路结构过渡地段的有砟轨道道床上,解决线路不均匀沉降引起的不平顺问题。 The joint bar friction type stepless automatic height adjustment sleeper of the present invention has the characteristics of simple structure, automatic adjustment, reliable operation, etc., and can be used on ballasted track bed in the transition section of different track structures to solve the problem of unevenness caused by uneven settlement of the track .
附图说明 Description of drawings
图1为本发明结构示意图; Fig. 1 is a structural representation of the present invention;
图2为图1的侧面结构示意图。 FIG. 2 is a schematic diagram of the side structure of FIG. 1 .
具体实施方式 Detailed ways
一种节杆摩擦型无级自动调高轨枕,其特征是,轨枕2上安装钢轨1段的底面设有均匀分布的摩擦节杆4,摩擦节杆4含有2节以上的单向倒锥,摩擦节杆4与轨枕2内部预置的应力钢筋焊接,浇筑混凝土后与轨枕2连成为一体,摩擦节杆4埋在道砟3中,摩擦节杆4的纵横向中心间距为80-120mm,在轨枕铺设时有利于20-70mm道砟进入摩擦节杆4之间,且不影响道砟捣固。 A joint rod friction type stepless automatic height-adjusting sleeper is characterized in that the bottom surface of the first section of the rail on which the sleeper 2 is installed is provided with evenly distributed friction joint rods 4, and the friction joint rods 4 contain more than two one-way inverted cones, The friction joint bar 4 is welded with the pre-set stress steel bars inside the sleeper 2, and is connected with the sleeper 2 after pouring concrete. The friction joint bar 4 is buried in the ballast 3. The vertical and horizontal center distance of the friction joint bar 4 is 80-120mm. When the sleeper is laid, the 20-70mm ballast is beneficial to enter between the friction joint bars 4, and the tamping of the ballast is not affected.
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CN103498391B true CN103498391B (en) | 2015-06-24 |
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CN107237219B (en) * | 2016-03-28 | 2020-01-24 | 北京知易普道技术有限责任公司 | Displacement adjustment and compensation device and mechanism in horizontal and compound directions |
CN108978359A (en) * | 2018-08-17 | 2018-12-11 | 中国铁道科学研究院集团有限公司铁道建筑研究所 | A kind of anti-railway ballast splashing type concrete sleeper |
CN111893819B (en) * | 2020-07-20 | 2024-12-27 | 中铁二院工程集团有限责任公司 | A high-speed railway ballastless track dial-in structure |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5863147A (en) * | 1996-05-14 | 1999-01-26 | David E. Pressler | Pavement for conveying vehicular traffic |
JP2002004201A (en) * | 2000-06-16 | 2002-01-09 | Takehiko Takasaki | Metal sleepers and railways to reduce ballast compaction |
JP2008190165A (en) * | 2007-02-02 | 2008-08-21 | Railway Technical Res Inst | Support structure for non-static structures |
CN202595581U (en) * | 2012-04-24 | 2012-12-12 | 长江航运规划设计院 | Improved sleeper railway ballast structure |
CN203546526U (en) * | 2013-09-30 | 2014-04-16 | 华东交通大学 | Friction-type automatic stepless heightening sleeper employing section bars |
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2013
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5863147A (en) * | 1996-05-14 | 1999-01-26 | David E. Pressler | Pavement for conveying vehicular traffic |
JP2002004201A (en) * | 2000-06-16 | 2002-01-09 | Takehiko Takasaki | Metal sleepers and railways to reduce ballast compaction |
JP2008190165A (en) * | 2007-02-02 | 2008-08-21 | Railway Technical Res Inst | Support structure for non-static structures |
CN202595581U (en) * | 2012-04-24 | 2012-12-12 | 长江航运规划设计院 | Improved sleeper railway ballast structure |
CN203546526U (en) * | 2013-09-30 | 2014-04-16 | 华东交通大学 | Friction-type automatic stepless heightening sleeper employing section bars |
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