CN103495362A - Batching system - Google Patents
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- CN103495362A CN103495362A CN201310473731.3A CN201310473731A CN103495362A CN 103495362 A CN103495362 A CN 103495362A CN 201310473731 A CN201310473731 A CN 201310473731A CN 103495362 A CN103495362 A CN 103495362A
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Abstract
The invention discloses a batching system. The batching system comprises a plurality of material bins, a material conveying valve, a first weighing device, a discharging opening, a material conveying device and a controller, wherein the material conveying valve is arranged on the bottom of each material bin; the first weighing device is communicated with the material conveying valve; the discharging opening is formed in the first weighing device; the material conveying device is communicated with the discharging opening; the controller is used for determining types of raw materials to be batched and a preset weight value of each raw material according to a preset batching list and repeatedly performing the following steps: controlling the material conveying valve of the material bin corresponding to one raw material type in the types of the raw materials to be batched to output the filled raw material to the first weighing device, comparing a weight value of the raw material weighted by the first weighing device with the preset weight value of the raw material, and controlling the material conveying valve to stop the output when the weight value and the preset weight value are coincident. The batching system, disclosed by the invention, is capable of weighting each raw material in the batching process and stropping the output of the raw material when the weight of one raw material is equal to the preset weight, enabling each raw material to accord with the number of the raw material list, and guaranteeing the accuracy of batching.
Description
Technical field
The application relates to the rubber processing technical field, more particularly, relates to a kind of feed proportioning system.
Background technology
In the mixing system of the low temperature of rubber processing industry, plurality of raw materials need to be put together to carry out low temperature mixing, these raw materials comprise sulphur, promoter, antiscorching agent etc., in order to obtain the product of high-quality, should be prepared burden in strict accordance with the kind of listing in the raw material inventory and quantity.And the gross weight of current feed proportioning system after only batching being completed carried out weighing, judge the whether qualified of batching with this, one or more raw materials in all raw materials occur when overproof, will cause and prepare burden unsuccessfully, raw material just need to be done and scrap processing by the gross, and therefore how accurately according to predetermined raw material inventory, preparing burden is a problem of needing solution badly.
Summary of the invention
In view of this, the application provides a kind of feed proportioning system, can realize accurately by the batching inventory, being prepared burden.
To achieve these goals, the existing scheme proposed is as follows:
A kind of feed proportioning system comprises:
A plurality of feed bins, in described a plurality of feed bins, each feed bin is for holding a kind of raw material;
Be arranged on the bottom of described each feed bin the feeding valve be connected with described each feed bin, the raw material held for exporting described each feed bin;
The first meausring apparatus be connected with described feeding valve, carry out weighing for the raw material to described each feed bin output;
Be arranged on the discharge port of described the first meausring apparatus, for entering raw material output wherein;
The feeding device be connected with described discharge port, be transported to the Downstream processing device for the raw material by described discharge port output;
The controller be connected with described feeding valve, described the first meausring apparatus respectively, for according to default batching inventory, determining the preset weight value that needs configuration raw material type and every kind of raw material, and repeat following steps until obtain all configuration raw materials that need in described batching inventory:
The raw material that the feeding valve that controlling needs the feed bin that in the configuration raw material type, a certain raw material type is corresponding wherein holds to described the first meausring apparatus output, and the gravimetric value after to described raw material weighing is compared with the preset weight value of described raw material by described the first meausring apparatus, control described feeding valve and stop output when both are consistent.
Preferably, described feeding valve is pneumatic stopping valve.
Preferably, also comprise:
Programmable Logic Controller, for being connected described controller respectively with the first meausring apparatus, described feeding valve.
Preferably, the quantity of described the first meausring apparatus is a plurality of, with one or more described feeding valves, is connected respectively.
Preferably, also comprise:
Be arranged on the second meausring apparatus between described discharge port and described feeding device;
Described the second meausring apparatus is connected with described controller, for the gross weight to all plurality of raw materials of exporting from a plurality of described feed bins according to described raw material inventory, carries out weighing and exports the gross weight value;
The discharge valve that is arranged on described the second meausring apparatus bottom and is connected with described the second meausring apparatus.
Described controller compares the gross weight in described gross weight and described default batching inventory, control described discharge valve when both are consistent described plurality of raw materials is outputed to described feeding device, control described discharge valve when both are inconsistent described plurality of raw materials is done and abandoned processing.
Preferably, also comprise:
The disable device be connected with described discharge valve, scrapped processing for the described plurality of raw materials of described discharge valve being abandoned to processing.
Preferably, also comprise:
The human-computer interaction device be connected with described controller, for receiving and exporting described default raw material inventory to described controller.
From above-mentioned technical scheme, can find out, the disclosed feed proportioning system of the application is in blending process, by every kind of raw material is carried out to weighing, when equating with preset weight, the weight of certain raw material stops the output of this kind of raw material, so that every kind of raw material all meets the quantity of raw material inventory, guaranteed the accuracy of batching.
The accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present application or technical scheme of the prior art, below will the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described, apparently, accompanying drawing in the following describes is only some embodiment of the application, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The structure chart that Fig. 1 is the disclosed a kind of feed proportioning system of the embodiment of the present application;
The structure chart that Fig. 2 is the disclosed a kind of feed proportioning system of another embodiment of the application;
The structure chart that Fig. 3 is the disclosed a kind of feed proportioning system of the another embodiment of the application;
The structure chart that Fig. 4 is the disclosed a kind of feed proportioning system of the another embodiment of the application.
The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present application, the technical scheme in the embodiment of the present application is clearly and completely described, obviously, described embodiment is only the application's part embodiment, rather than whole embodiment.Embodiment based in the application, those of ordinary skills are not making under the creative work prerequisite the every other embodiment obtained, and all belong to the scope of the application's protection.
Embodiment mono-
The structure chart that Fig. 1 is the disclosed a kind of feed proportioning system of the embodiment of the present application.
As shown in Figure 1, the feed proportioning system of the present embodiment comprises a plurality of feed bins 10, the first meausring apparatus 20, feeding device 30 and controller 40, wherein: a plurality of feed bins 10 are provided with feeding valve 11, feeding valve 11 is connected with the first meausring apparatus 20, the first meausring apparatus 20 is provided with discharge port 21, discharge port 21 is connected with feeding device 30, and controller 40 is connected with discharge valve 11, the first meausring apparatus 20 respectively.
In a plurality of feed bins 10, each feed bin 10 is respectively used to hold a kind of raw material, and the quantity of feed bin 10 can be determined according to the kind of need of production and batching.Be respectively used to hold a kind of raw material in the Q medicine in rubber production.
Be provided with the feeding valve 11 for output raw material in the bottom of feed bin 10, when feeding valve 11 is opened, raw material can be exported from feeding valve 11 under the effect at gravity.
The first meausring apparatus 20 carries out weighing for the raw material to entering in it, and the output weight value.The first meausring apparatus 20 is provided with discharge port 21, for entering the raw material output of the first meausring apparatus 20.
The first 20 pairs of meausring apparatuses enter the weight of raw material wherein and carry out weighing, and the output weight value.Controller 40 receives gravimetric value, then the preset weight value of this kind of raw material in gravimetric value and raw material inventory is contrasted, and when gravimetric value equates with the preset weight value, controls corresponding feeding valve 11 and closes.
The working method of this feed proportioning system is as follows:
From discharge port, the raw material of 21 outputs enters feeding device 30, and feeding device 30 is transported to the raw material prepared in the Downstream processing device.
From top technical scheme, can find out, the disclosed feed proportioning system of the embodiment of the present application is in blending process, by every kind of raw material is carried out to weighing, when equating with the preset weight value of this kind of raw material, the gravimetric value of certain raw material stops the output of this kind of raw material, so that all raw materials all meet the quantity of the inventory of preparing burden, guaranteed the accuracy of batching.
The present embodiment also comprises human-computer interaction device 41, for receiving and exporting the batching inventories to controller 40.
Embodiment bis-
In a upper embodiment, only have the weight of 20 pairs of every kind of raw materials of the first meausring apparatus to carry out weighing, in actual blending process, the unavoidable slight errors that single raw material occurs, when the kind of required batching is more, the margin of error after accumulation may be very large, may cause the gross weight after batching overproof larger, in order to measure the gross weight after batching, the present embodiment improves on the basis of a upper embodiment.
The structure chart that Fig. 2 is the disclosed a kind of feed proportioning system of another embodiment of the application.
As shown in Figure 2, the disclosed feed proportioning system of the present embodiment has increased the second meausring apparatus 50 and disable device 60 on the basis of a upper embodiment.The second meausring apparatus 50 is connected with controller 40, and is provided with discharge valve 51, the second meausring apparatuses 50 and is arranged between discharge port 21 and feeding device 30, with discharge port 21, is connected, and discharge valve 51 is connected with feeding device 30, disable device 60 respectively.
The second meausring apparatus 50 is all raw materials from the first meausring apparatus 20 outputs for reception, and all raw materials are carried out to weighing, then to controller 40 output gross weight values.Controller 40 compares the default gross weight value of gross weight value and raw material inventory, when gross weight, with default gross weight, equate or the license error range within the time raw material prepared is outputed to feeding device 30 from discharging 51, feeding device 30 is transported to the raw material prepared in the processing unit (plant) in downstream; , raw material is done and abandoned processing from discharge valve 51 with unequal with default gross weight or while exceeding outside the error of license when gross weight, be about to raw material and output in disable device 60.
From above scheme, can find out, the disclosed feed proportioning system of the present embodiment can also be detected the gross weight of the raw material for preparing, when the gross weight of gross weight and batching inventory is consistent or within the permissible error scope time, just allow the raw material prepared is transported in feeding device 30, further guaranteed the accuracy of batching.
Embodiment tri-
In above embodiment, the first meausring apparatus 20 only has one, when batching, needs a plurality of feed bins successively to the first meausring apparatus 20 output raw materials, causes the efficiency of batching lower, and for addressing this problem, the present embodiment provides following solution.
The structure chart that Fig. 3 is the disclosed a kind of feed proportioning system of the another embodiment of the application.
As shown in Figure 3, the disclosed feed proportioning system of the embodiment of the present application comprises a plurality of the first meausring apparatuses 20, each first meausring apparatus 20 is connected with the feeding valve 11 of a feed bin 10, and a plurality of the first meausring apparatus 20 discharge ports 21 are connected with the second meausring apparatus 50 respectively.
Under the control of controller 40, a plurality of feed bins 10 are output raw material simultaneously, a plurality of the first meausring apparatuses 20 carry out weighing to the weight of every kind of raw material respectively, thus the batching time of the present embodiment can shorten the needed time of batching, can obviously improve the efficiency of batching.
Embodiment tetra-
In a upper embodiment, improve batching efficiency by the way that a plurality of the first meausring apparatuses 20, each the first meausring apparatus 20 corresponding feed bin 10 are set, but so need to drop into more fund and be equipped with a plurality of the first meausring apparatuses 20, and may not need extra high batching efficiency under some applied environment, in order to take into account investment and efficiency, the spy provides following feed proportioning system.
The structure chart that Fig. 4 is the disclosed a kind of feed proportioning system of the another embodiment of the application.
As shown in Figure 4, the disclosed feed proportioning system of the present embodiment is that from the difference of a upper embodiment quantity of the first meausring apparatus 20 is different.
In the present embodiment a plurality of feed bins 10 are divided into to several groups, first meausring apparatus 20 is put in each assembly, the operation of simultaneously preparing burden between group and group, the batching successively under the control of controller 40 of each feeding valve 11 in every group of feed bin 10, take into account investment and efficiency with this.
Finally, also it should be noted that, in this article, relational terms such as the first and second grades only is used for an entity or operation are separated with another entity or operating space, and not necessarily requires or imply between these entities or operation the relation of any this reality or sequentially of existing.And, term " comprises ", " comprising " or its any other variant are intended to contain comprising of nonexcludability, thereby make the process, method, article or the equipment that comprise a series of key elements not only comprise those key elements, but also comprise other key elements of clearly not listing, or also be included as the intrinsic key element of this process, method, article or equipment.In the situation that not more restrictions, the key element limited by statement " comprising ... ", and be not precluded within process, method, article or the equipment that comprises described key element and also have other identical element.
In this specification, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is and the difference of other embodiment that between each embodiment, identical similar part is mutually referring to getting final product.
To the above-mentioned explanation of the disclosed embodiments, make professional and technical personnel in the field can realize or use the application.Multiple modification to these embodiment will be apparent for those skilled in the art, and General Principle as defined herein can be in the situation that do not break away from the application's spirit or scope, realization in other embodiments.Therefore, the application will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (7)
1. a feed proportioning system, is characterized in that, comprising:
A plurality of feed bins, in described a plurality of feed bins, each feed bin is for holding a kind of raw material;
Be arranged on the bottom of described each feed bin the feeding valve be connected with described each feed bin, the raw material held for exporting described each feed bin;
The first meausring apparatus be connected with described feeding valve, carry out weighing for the raw material to described each feed bin output;
Be arranged on the discharge port of described the first meausring apparatus, for entering raw material output wherein;
The feeding device be connected with described discharge port, be transported to the Downstream processing device for the raw material by described discharge port output;
The controller be connected with described feeding valve, described the first meausring apparatus respectively, for according to default batching inventory, determining the preset weight value that needs configuration raw material type and every kind of raw material, and repeat following steps until obtain all configuration raw materials that need in described batching inventory:
The raw material that the feeding valve that controlling needs the feed bin that in the configuration raw material type, a certain raw material type is corresponding wherein holds to described the first meausring apparatus output, and the gravimetric value after to described raw material weighing is compared with the preset weight value of described raw material by described the first meausring apparatus, control described feeding valve and stop output when both are consistent.
2. feed proportioning system as claimed in claim 1, is characterized in that, described feeding valve is pneumatic stopping valve.
3. feed proportioning system as claimed in claim 1, is characterized in that, also comprises:
Programmable Logic Controller, for being connected described controller respectively with the first meausring apparatus, described feeding valve.
4. as claim 1,2 or 3 described feed proportioning systems, it is characterized in that, the quantity of described the first meausring apparatus is a plurality of, with one or more described feeding valves, is connected respectively.
5. feed proportioning system as claimed in claim 4, is characterized in that, also comprises:
Be arranged on the second meausring apparatus between described discharge port and described feeding device;
Described the second meausring apparatus is connected with described controller, for the gross weight to all plurality of raw materials of exporting from a plurality of described feed bins according to described raw material inventory, carries out weighing and exports the gross weight value;
The discharge valve that is arranged on described the second meausring apparatus bottom and is connected with described the second meausring apparatus;
Described controller compares the gross weight in described gross weight and described default batching inventory, control described discharge valve when both are consistent described plurality of raw materials is outputed to described feeding device, control described discharge valve when both are inconsistent described plurality of raw materials is done and abandoned processing.
6. feed proportioning system as claimed in claim 5, is characterized in that, also comprises:
The disable device be connected with described discharge valve, scrapped processing for the described plurality of raw materials of described discharge valve being abandoned to processing.
7. as claim 1,2,3,4 or 6 described systems, it is characterized in that, also comprise:
The human-computer interaction device be connected with described controller, for receiving and exporting described default raw material inventory to described controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310473731.3A CN103495362A (en) | 2013-10-11 | 2013-10-11 | Batching system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310473731.3A CN103495362A (en) | 2013-10-11 | 2013-10-11 | Batching system |
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| Publication Number | Publication Date |
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| CN103495362A true CN103495362A (en) | 2014-01-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310473731.3A Pending CN103495362A (en) | 2013-10-11 | 2013-10-11 | Batching system |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105126696A (en) * | 2015-09-25 | 2015-12-09 | 广东利鑫智能科技有限公司 | Automatic color matching machine and color matching process thereof |
| CN107284713A (en) * | 2017-08-08 | 2017-10-24 | 安徽滁州德威新材料有限公司 | A kind of fool proof mistake proofing trackability feed proportioning system |
| CN107572016A (en) * | 2017-09-19 | 2018-01-12 | 中国计量大学 | The more component material blanking devices of vertical and its controller |
| CN107715727A (en) * | 2017-09-19 | 2018-02-23 | 中国计量大学 | The more component proportioning materials devices of screw and its controller |
| CN110523341A (en) * | 2019-09-11 | 2019-12-03 | 巨石集团有限公司 | A kind of adhesive film water-base cement automatic preparation system and its control method |
| CN110587849A (en) * | 2019-10-12 | 2019-12-20 | 崇州君健塑胶有限公司 | A mix dosing unit for plastic film preparation |
| CN113117593A (en) * | 2021-04-16 | 2021-07-16 | 常州海石智能装备有限公司 | Multi-component automatic precise color matching formula system and working method thereof |
| CN114326607A (en) * | 2021-11-19 | 2022-04-12 | 银川隆基光伏科技有限公司 | Material control method and system, storage medium and electronic equipment |
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| CN101804668A (en) * | 2010-04-15 | 2010-08-18 | 江苏瑞诚非金属材料有限公司 | Automatic weighing-batching system for corrosion and high temperature resistant clinker brick |
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2013
- 2013-10-11 CN CN201310473731.3A patent/CN103495362A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101804668A (en) * | 2010-04-15 | 2010-08-18 | 江苏瑞诚非金属材料有限公司 | Automatic weighing-batching system for corrosion and high temperature resistant clinker brick |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105126696A (en) * | 2015-09-25 | 2015-12-09 | 广东利鑫智能科技有限公司 | Automatic color matching machine and color matching process thereof |
| CN107284713A (en) * | 2017-08-08 | 2017-10-24 | 安徽滁州德威新材料有限公司 | A kind of fool proof mistake proofing trackability feed proportioning system |
| CN107572016A (en) * | 2017-09-19 | 2018-01-12 | 中国计量大学 | The more component material blanking devices of vertical and its controller |
| CN107715727A (en) * | 2017-09-19 | 2018-02-23 | 中国计量大学 | The more component proportioning materials devices of screw and its controller |
| CN107572016B (en) * | 2017-09-19 | 2019-09-24 | 中国计量大学 | Vertical multiple groups part material blanking device and its controller |
| CN110697100A (en) * | 2017-09-19 | 2020-01-17 | 中国计量大学 | Controller of straight-falling type multi-component material blanking device |
| CN110697100B (en) * | 2017-09-19 | 2021-04-02 | 中国计量大学 | Controller of straight-falling type multi-component material blanking device |
| CN110523341B (en) * | 2019-09-11 | 2022-05-17 | 巨石集团有限公司 | Automatic preparation system for water-based adhesive of adhesive film and control method thereof |
| CN110523341A (en) * | 2019-09-11 | 2019-12-03 | 巨石集团有限公司 | A kind of adhesive film water-base cement automatic preparation system and its control method |
| CN110587849A (en) * | 2019-10-12 | 2019-12-20 | 崇州君健塑胶有限公司 | A mix dosing unit for plastic film preparation |
| CN113117593A (en) * | 2021-04-16 | 2021-07-16 | 常州海石智能装备有限公司 | Multi-component automatic precise color matching formula system and working method thereof |
| CN114326607A (en) * | 2021-11-19 | 2022-04-12 | 银川隆基光伏科技有限公司 | Material control method and system, storage medium and electronic equipment |
| WO2023087726A1 (en) * | 2021-11-19 | 2023-05-25 | 银川隆基光伏科技有限公司 | Material control method and system, and storage medium and electronic device |
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