CN103485799B - A kind of spiral sprayer for concrete - Google Patents
A kind of spiral sprayer for concrete Download PDFInfo
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- CN103485799B CN103485799B CN201310426199.XA CN201310426199A CN103485799B CN 103485799 B CN103485799 B CN 103485799B CN 201310426199 A CN201310426199 A CN 201310426199A CN 103485799 B CN103485799 B CN 103485799B
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- shower nozzle
- material pushing
- pushing box
- motor
- base
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Abstract
The invention discloses a kind of spiral sprayer for concrete, the motor comprising base, shower nozzle and be installed on base, base is provided with the material pushing box carrying worm screw, the discharging opening of material pushing box is connected with conveying pipeline by tumbler, the other end of conveying pipeline is connected with the feeding mouth of shower nozzle, the sidewall of shower nozzle is provided with the transmission device making sprinkler rotation, impeller is provided with in shower nozzle, the rotating shaft of motor is connected with transmission device, and the rotating shaft of motor is through after shower nozzle outer wall, is connected with impeller; The sidewall of shower nozzle offers accelerating admixture pipe.Concrete sprayer fuselage is light and handy, flexible, be convenient to field carrying and construction application, expand the scope of application of concrete sprayer, further, the power set that concrete sprayer adopts are that motor drives, the original compressed air-driven replaced, reduces the manufacturing cost of concrete sprayer.
Description
Technical field
The invention belongs to tunnel and culvert reparation machine, tool equipment technical field, particularly relate to a kind of spiral sprayer for concrete.
Background technology
Current, developed countries is in the construction of narrow and small engineering, sprayed mortar mainly adopts manipulator, and in China, due to the factor such as human and material resources, financial resources, in small space, sprayed mortar is still based on hand spray, during sprayed mortar operation, in hole, dust is large, construction environment is poor, and hand labor intensity is high, and construction quality is also difficult to ensure.And for some concrete spraying equipment due to heavier-weight, if construct in culvert, also may be too soft weak and cause depression because of foundation soil, impact construction, therefore the trend of oriented small and exquisite, the light development of concrete spraying equipment of today.
In prior art, mainly contain Mobile injection concrete truck and spiral sprayer for concrete, wherein, Mobile injection concrete truck, its main body is the car body that road wheel and drive unit are housed, car body sets up feed bin by support, be positioned at below feed bin and a belt conveyor is installed, and every chassis must be furnished with at least one belt conveyor, feed bin sidewall has the discharging opening just right with belt conveyer material feeding section, and car body hangs intrinsicly rectifies right concrete sprayer with belt conveyor blanking; Car body is also mounted to the high pressure bellows of a rare air intake and air outlet.The quantity of this equipment belt conveyor is four, the quantity of corresponding concrete sprayer is four, the discharging opening that feed bin sidewall is offered is four, wherein three belt conveyors are installed at car body rear, a belt conveyor is installed in front, and material transportation direction is contrary, outstanding solid three concrete sprayers in corresponding car body rear, the outstanding solid concrete sprayer in front.This sprayed mortar car has following shortcoming, and cost is higher, and volume is comparatively large, and heavier-weight, can not enter narrow and small hole and carry out concrete ejection work, as less culvert.
Spiral sprayer for concrete is made up of hopper, helical axis delivery port, cone pipe, motor reducer, vehicle frame, delivery hose and spray gun, and it is little that it has volume, lightweight, and movable loading point is low, the simple feature of structure.Its operating principle is: by the mix loading hopper, under motor drives, drive helical axis to rotate through reducer, the helical blade of helical axis drives concrete mixing to expect cone pipe, and compressed air is after water-oil separating, enter screw conveyor shaft axle center, at cone pipe, place causes negative pressure because volume reduces suddenly, and the mix that helical blade is brought is subject to two motive force effects, and one is that negative pressure siphons away, two be helical blade promote delivery hose conveying, through spray gun add water stir and be ejected into scar.This spiral sprayer for concrete has following shortcoming: 1) mechanical cost is higher; 2) helical blade serious wear, needs often to change; 3) operating personnel operate shower nozzle near work plane, are directly exposed in the middle of dust atmosphere, larger on workers ' health impact.
Summary of the invention
For above-mentioned defect or deficiency, the object of the present invention is to provide a kind of volume little, the spiral sprayer for concrete that quality is light.
For reaching above object, technical scheme of the present invention is:
The motor comprising base, shower nozzle and be installed on base, base is provided with the material pushing box carrying worm screw, the discharging opening of material pushing box is connected with conveying pipeline by tumbler, the other end of conveying pipeline is connected with the feeding mouth of shower nozzle, the sidewall of shower nozzle is provided with the transmission device making sprinkler rotation, is provided with impeller in shower nozzle, the rotating shaft of motor is connected with transmission device, and the rotating shaft of motor is through after shower nozzle outer wall, is connected with impeller; The sidewall of shower nozzle offers accelerating admixture pipe.
Described tumbler comprises the ring block being installed on material pushing box discharge outlet, and ring block clamps mutually with conveying pipeline, and the two ends of ring block are respectively arranged with front catch and rear catch.
The driven gear that described transmission device comprises driving gear and is meshed with driving gear, driven gear is fixed on shower nozzle outer wall, and driving gear is fixed on machine shaft, after driving gear rotates, drives driven gear to rotate.
The sidewall of described material pushing box offers feeding mouth.
The lower end of described material pushing box is provided with the supporter for supporting material pushing box.
Also comprise servicing unit, described servicing unit comprises the lance holder be installed on base, and lance holder is provided with horizontal support, and horizontal support center offers running-on, and machine shaft is sheathed in running-on.
The discharging opening of described material pushing box is provided with material pushing box support, the feeding mouth end of described material pushing box is provided with the motor of the worm screw rotation for rotating material pushing box, and motor is installed on base by motor bracket.
Described base is skiing board structure.
Compared with the prior art, beneficial effect of the present invention is:
The invention provides a kind of spiral sprayer for concrete, due to the material pushing box carrying worm screw is connected with conveying pipeline by tumbler, and the other end of conveying pipeline is connected with the feeding mouth of shower nozzle, the sidewall of shower nozzle is provided with the transmission device making sprinkler rotation, the rotation of 360 °, shower nozzle can be realized, make concrete ejection in small space more even, and then make concrete sprayer can adapt to the narrow and small structure in inner space preferably, in addition, in the present invention, concrete sprayer fuselage is light and handy, flexibly, be convenient to field carrying and construction application, expand the scope of application of concrete sprayer, further, the power set that concrete sprayer adopts are that motor drives, the original compressed air-driven replaced, reduce the manufacturing cost of concrete sprayer.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is blade wheel structure schematic diagram of the present invention;
Fig. 3 is nozzle structure schematic diagram of the present invention;
Fig. 4 is shower nozzle of the present invention and conveying pipeline syndeton schematic diagram;
Fig. 5 is tumbler structural representation of the present invention;
Fig. 6 is transmission structures schematic diagram of the present invention;
Fig. 7 is assistant apparatus structure schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in detail.
See shown in Fig. 1 to 7, the invention provides a kind of spiral sprayer for concrete, comprise base 4, shower nozzle 11, and the motor be installed on base 4, described base 4 is skiing board structure, base 4 is provided with the material pushing box 2 carrying worm screw, one end sidewall of material pushing box 2 offers feeding mouth, the other end of material pushing box 2 is provided with discharging opening, the lower end of material pushing box 2 is provided with the supporter 5 for supporting material pushing box 2, the discharging opening of material pushing box 2 is provided with material pushing box support 6-2, the feeding mouth end of described material pushing box 2 is provided with the motor of the worm screw rotation for rotating material pushing box 2, motor is installed on base 4 by motor bracket 3, the discharging opening of material pushing box 2 is connected with conveying pipeline 12 by tumbler, the other end of conveying pipeline 12 is connected with the feeding mouth 10 of shower nozzle 11, the sidewall of shower nozzle 11 is provided with the transmission device that shower nozzle 11 is rotated, impeller is provided with in shower nozzle 11, the rotating shaft of motor is connected with transmission device, and the rotating shaft of motor is through after shower nozzle 11 outer wall, is connected with impeller, the sidewall of shower nozzle 11 offers accelerating admixture pipe 1.
Described tumbler comprises the ring block 13 being installed on material pushing box 2 discharge outlet, and ring block 13 clamps with conveying pipeline 12 phase, and the two ends of ring block 13 are respectively arranged with front catch 14 and rear catch 15.
The driven gear that described transmission device comprises driving gear and is meshed with driving gear, driven gear is fixed on shower nozzle 11 outer wall, and driving gear is fixed on machine shaft, after driving gear rotates, drives driven gear to rotate.
Basis is practical also comprises servicing unit, and described servicing unit comprises the lance holder 6-1 be installed on base 4, lance holder 6-1 is provided with horizontal support 25, and horizontal support 25 center offers running-on 24, and machine shaft is sheathed in running-on 24.
The course of work of the present invention and principle:
By by the concrete conveyance be stirred to the material pushing box 2 that middle worm screw is housed.Under the drive of CD-ROM drive motor, compound is pushed into and is connected in conveying pipeline 12 by worm screw.Compound enters in shower nozzle 11 through conveying pipeline.Because the outer edge of compound from impeller enters, therefore impeller is under the driving of CD-ROM drive motor, is tangentially hit by compound.Shower nozzle 11 can realize 360 ° of rotations under CD-ROM drive motor is driven by transmission gear, and then achieves the effect of concrete sprayer 360 ° injection.
In the present invention, shower nozzle 11, comprises two parts, and a part is impeller, and a part is shell.Consider that this equipment utilizes the tangential force of impeller to be gone out by concrete ejection, therefore in order to ensure that its charging aperture enters along the tangential direction of impeller all the time therefore adopts principle as shown in Figure 3,4.Namely the conveying pipeline 12 that shower nozzle 11 connects with it on rear side of rotating and driving rotates along shower nozzle 11 axis, can avoid the pipeline wrapping phenomena of conveying pipeline caused by 360 °, shower nozzle rotates like this.
In order to realize 360 ° of demands of spraying, tumbler is: at the outside of small radius conveying pipeline 12 welding thickened ring-shaped block 13, the size of foundation small radius welding ring block determines radius size and the distance of front catch 14, rear catch 15 more afterwards, front catch 14 and small radius conveying pipeline are by spiral interface consolidation, and rear catch 15 is by spiral interface and large radius conveying pipeline consolidation.Present two aspects of this device acting body: before the first, catch 14 can play and prevent from concrete mixture from entering into conveying pipeline 12 being socketed finedraw; It two is realize the effect that inner side small radius conveying pipeline 12 rotates vertically and outside large radius conveying pipeline is motionless.
Accelerating admixture pipe linkage vertically, intermediate junction device and accelerating admixture pipe consolidation, shower nozzle front end axle can rotate around its axis.Consider that intermediate propeller shaft there will be connector sealing problem when rotating conveying pipeline in addition, in conjunction with more existing processing methods now, one section of rubber leather hose adapted with conveying pipeline pipe thickness is added between outside the inner side of connection running-on and second(-)motion shaft, the inner side bore of rubber leather hose should be slightly less than the diameter of intermediate propeller shaft, intermediate propeller shaft can be close to, should according to the size connecting bore outside rubber leather hose, suitable design is carried out to its thickness, makes it meet the requirement being close to outside connector wall.
In order to make the present invention can pull in culvert, therefore to adopt skiing board structure be base, and this base device is primarily of 2 pieces of slide plates and one piece of gripper shoe composition, and every block slide plate one end all tilts certain angle, in case be absorbed in earth or deposit.Each slide plate is have hawser, draws carriage by constructor at hole hawser.
Effect of the present invention:
1, save manpower, improve the operating environment of workman.
2, can adapt to the narrow and small structure in inner space preferably adopts sprayed mortar to reinforce, and is also reform the one of original concrete sprayer simultaneously.And shower nozzle can realize 360 ° of rotations, makes concrete ejection in small space more even.
3, concrete sprayer fuselage of the present invention is light and handy, flexible, is convenient to field carrying and construction application.
4, the manufactured materials of concrete sprayer of the present invention is comparatively common, cheap.The power set that MODERN SHOTCRETING MACHINES adopts are that motor drives, and the original compressed air-driven of replacement, reduces cost.
Claims (6)
1. a spiral sprayer for concrete, it is characterized in that, comprise base (4), shower nozzle (11), and the motor be installed on base (4), base (4) is provided with the material pushing box (2) carrying worm screw, the discharging opening of material pushing box (2) is connected with conveying pipeline (12) by tumbler, the other end of conveying pipeline (12) is connected with the feeding mouth of shower nozzle (11), the sidewall of shower nozzle (11) is provided with the transmission device that shower nozzle (11) is rotated, shower nozzle is provided with impeller in (11), the rotating shaft of motor is connected with transmission device, and the rotating shaft of motor is through after shower nozzle (11) outer wall, be connected with impeller, the sidewall of shower nozzle (11) offers accelerating admixture pipe (1), wherein, described tumbler comprises the ring block (13) being installed on material pushing box (2) discharge outlet, ring block (13) clamps mutually with conveying pipeline (12), and the two ends of ring block (13) are respectively arranged with front catch (14) and rear catch (15), the sidewall of described material pushing box (2) offers feeding mouth.
2. spiral sprayer for concrete according to claim 1, it is characterized in that, the driven gear that described transmission device comprises driving gear and is meshed with driving gear, driven gear is fixed on shower nozzle (11) outer wall, driving gear is fixed on machine shaft, after driving gear rotates, driven gear is driven to rotate.
3. spiral sprayer for concrete according to claim 1, is characterized in that, the lower end of described material pushing box (2) is provided with the supporter (5) for supporting material pushing box (2).
4. spiral sprayer for concrete according to claim 1, it is characterized in that, also comprise servicing unit, described servicing unit comprises the lance holder (6-1) be installed on base (4), lance holder (6-1) is provided with horizontal support (25), horizontal support (25) center offers running-on (24), and the rotating shaft of motor is sheathed in running-on (24).
5. spiral sprayer for concrete according to claim 1, it is characterized in that, the discharging opening of described material pushing box (2) is provided with material pushing box support (6-2), the feeding mouth end of described material pushing box (2) is provided with the motor of the worm screw rotation for rotating material pushing box (2), and motor is installed on base (4) by electric machine support (3).
6. spiral sprayer for concrete according to claim 1, is characterized in that, described base (4) is skiing board structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310426199.XA CN103485799B (en) | 2013-09-17 | 2013-09-17 | A kind of spiral sprayer for concrete |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310426199.XA CN103485799B (en) | 2013-09-17 | 2013-09-17 | A kind of spiral sprayer for concrete |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103485799A CN103485799A (en) | 2014-01-01 |
| CN103485799B true CN103485799B (en) | 2016-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310426199.XA Expired - Fee Related CN103485799B (en) | 2013-09-17 | 2013-09-17 | A kind of spiral sprayer for concrete |
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| Country | Link |
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| CN (1) | CN103485799B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104863904B (en) * | 2015-05-30 | 2017-03-08 | 大连理工大学 | One kind dynamically strong vortex lead jetting device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1103333A (en) * | 1994-05-02 | 1995-06-07 | 孙善骏 | Reverse rotating type impeller spray head |
| CN2797823Y (en) * | 2005-06-16 | 2006-07-19 | 卜莹 | Pipe fittings for sealing and jointing thin-wall metal tube |
| CN102635373A (en) * | 2012-04-24 | 2012-08-15 | 山东大学 | High-pressure hydraulic injection system |
| CN202673302U (en) * | 2012-06-12 | 2013-01-16 | 毛杰 | Wet type concrete spraying robot |
| CN203499694U (en) * | 2013-09-17 | 2014-03-26 | 长安大学 | Spiral concrete spraying machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3405459B2 (en) * | 2000-10-16 | 2003-05-12 | 石川島播磨重工業株式会社 | Head structure for concrete spraying machine |
-
2013
- 2013-09-17 CN CN201310426199.XA patent/CN103485799B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1103333A (en) * | 1994-05-02 | 1995-06-07 | 孙善骏 | Reverse rotating type impeller spray head |
| CN2797823Y (en) * | 2005-06-16 | 2006-07-19 | 卜莹 | Pipe fittings for sealing and jointing thin-wall metal tube |
| CN102635373A (en) * | 2012-04-24 | 2012-08-15 | 山东大学 | High-pressure hydraulic injection system |
| CN202673302U (en) * | 2012-06-12 | 2013-01-16 | 毛杰 | Wet type concrete spraying robot |
| CN203499694U (en) * | 2013-09-17 | 2014-03-26 | 长安大学 | Spiral concrete spraying machine |
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| Publication number | Publication date |
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| CN103485799A (en) | 2014-01-01 |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent for invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Yuan Xizhong Inventor after: Ma Jianguo Inventor before: Ma Jianguo Inventor before: Yuan Xizhong |
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| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: MA JIANGUO YUAN XIZHONG TO: YUAN XIZHONG MA JIANGUO |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160406 Termination date: 20160917 |