CN103484230A - 一种铝材防腐切削液 - Google Patents
一种铝材防腐切削液 Download PDFInfo
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- CN103484230A CN103484230A CN201310442957.7A CN201310442957A CN103484230A CN 103484230 A CN103484230 A CN 103484230A CN 201310442957 A CN201310442957 A CN 201310442957A CN 103484230 A CN103484230 A CN 103484230A
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 27
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 239000004411 aluminium Substances 0.000 title claims abstract description 26
- 238000005520 cutting process Methods 0.000 title abstract description 12
- 239000000463 material Substances 0.000 title abstract description 8
- 238000005260 corrosion Methods 0.000 title abstract description 7
- 230000007797 corrosion Effects 0.000 title abstract description 6
- MNWFXJYAOYHMED-UHFFFAOYSA-N heptanoic acid Chemical compound CCCCCCC(O)=O MNWFXJYAOYHMED-UHFFFAOYSA-N 0.000 claims abstract description 15
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims abstract description 9
- 150000002148 esters Chemical class 0.000 claims abstract description 8
- 229920002545 silicone oil Polymers 0.000 claims abstract description 8
- 235000010339 sodium tetraborate Nutrition 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910021538 borax Inorganic materials 0.000 claims abstract description 3
- 239000004328 sodium tetraborate Substances 0.000 claims abstract description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 14
- 239000002173 cutting fluid Substances 0.000 claims description 14
- CDAISMWEOUEBRE-GPIVLXJGSA-N inositol Chemical compound O[C@H]1[C@H](O)[C@@H](O)[C@H](O)[C@H](O)[C@@H]1O CDAISMWEOUEBRE-GPIVLXJGSA-N 0.000 claims description 8
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 7
- HRXOXDAKKRLSMI-UHFFFAOYSA-N boric acid;2-(2-hydroxyethylamino)ethanol Chemical compound OB(O)O.OCCNCCO HRXOXDAKKRLSMI-UHFFFAOYSA-N 0.000 claims description 7
- 239000013530 defoamer Substances 0.000 claims description 7
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 7
- -1 12 parts Chemical compound 0.000 claims description 5
- 230000007547 defect Effects 0.000 abstract description 2
- 238000005461 lubrication Methods 0.000 abstract description 2
- 229940043237 diethanolamine Drugs 0.000 abstract 2
- IMQLKJBTEOYOSI-GPIVLXJGSA-N Inositol-hexakisphosphate Chemical compound OP(O)(=O)O[C@H]1[C@H](OP(O)(O)=O)[C@@H](OP(O)(O)=O)[C@H](OP(O)(O)=O)[C@H](OP(O)(O)=O)[C@@H]1OP(O)(O)=O IMQLKJBTEOYOSI-GPIVLXJGSA-N 0.000 abstract 1
- IMQLKJBTEOYOSI-UHFFFAOYSA-N Phytic acid Natural products OP(O)(=O)OC1C(OP(O)(O)=O)C(OP(O)(O)=O)C(OP(O)(O)=O)C(OP(O)(O)=O)C1OP(O)(O)=O IMQLKJBTEOYOSI-UHFFFAOYSA-N 0.000 abstract 1
- 239000002518 antifoaming agent Substances 0.000 abstract 1
- QXDMQSPYEZFLGF-UHFFFAOYSA-L calcium oxalate Chemical compound [Ca+2].[O-]C(=O)C([O-])=O QXDMQSPYEZFLGF-UHFFFAOYSA-L 0.000 abstract 1
- 239000002131 composite material Substances 0.000 abstract 1
- 229940068041 phytic acid Drugs 0.000 abstract 1
- 235000002949 phytic acid Nutrition 0.000 abstract 1
- 239000000467 phytic acid Substances 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000001816 cooling Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
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Abstract
本发明公开了一种铝材防腐切削液，其配方的各组分及含量，按重量份计：硅油60-70份、二乙醇胺硼酸马来酐复合酯 30-50份、二乙醇胺10-13份、环己六醇六磷酸脂4-15份、硼砂9-13份、庚酸5-10份、消泡剂0.5-1份、草酸钙0.02-1份、水100份。本发明铝材防腐切削液，针对铝材的特有性质，在保证切削液的润滑的作用的同时，可有效的对铝材表面产生一层抗腐蚀的保护膜，克服了现有切削液对铝材的腐蚀的技术缺陷，使铝材的加工更加得心应手，开拓了铝材的应用领域。
Description
技术领域
本发明涉及一种切削液。
背景技术
金属切削液在金属切削、磨削加工过程中具有相当重要的作用。它在机械加工中应用极为广泛.切削液应具备以下几方面的作用：
冷却作用：在工件切削加工过程中，能及时而迅速的降低切削区的温度，即降低通常因摩擦引起的温升、冷却也影响切削效率，切削质量及刀具寿命。
润滑作用：能减少切削刀具与工件间摩擦。润滑液能浸润到刀具与工件及其切屑之间，减少摩擦和粘结，降低切削阻力，保证切削质量，延长刀具寿命。
洗涤作用：使切屑或磨料粒子被冲洗而离开刀具和工件的加工区，以防它们相互粘结及粘附在工件、刀具和机床上妨碍。
防锈作用：应有一定的防锈性能，防止工件和机床生锈。如提高防锈性能， 还可部分取代工序间防锈。
铝型材的可机加工性是优良的，具有特定的拉伸强度、屈服强度、可延展性和相应的加工硬化率支配着允许变形量的变化。据前瞻网《2013-2017年中国铝型材行业细分产品产销需求与前景预测分析报告》调查显示，商业上可提供的铝型材在不同形态下成形性的额定值取决于成形的工艺方法，而铝及其合金，是金属中最易被切削液腐蚀的的金属，因而导致工件加工不精确，给加工带来的一定的麻烦。
发明内容
本发明要解决的技术问题是克服现有的缺陷，提供了一种对铝材具有抗腐蚀效果的铝材防腐切削液。
本发明的目的通过以下技术方案来具体实现：
一种铝材防腐切削液，其配方的各组分及含量，按重量份计：硅油60-70份、二乙醇胺硼酸马来酐复合酯 30-50份、二乙醇胺10-13份、环己六醇六磷酸脂4-15份、硼砂9-13份、庚酸5-10份、消泡剂0.5-1份、草酸钙0.02-1份、水100份。
作为优选方案，上述的铝材防腐切削液，其配方的各组分及含量，按重量份计：硅油65份、二乙醇胺硼酸马来酐复合酯 40份、二乙醇胺12.5份、环己六醇六磷酸脂12份、硼砂10份、庚酸7份、消泡剂1份、草酸钙0.5份、水100份。
本发明的有益效果：
本发明铝材防腐切削液，针对铝材的特有性质，在保证切削液的润滑的作用的同时，可有效的对铝材表面产生一层抗腐蚀的保护膜，克服了现有切削液对铝材的腐蚀的技术缺陷，使铝材的加工更加得心应手，开拓了铝材的应用领域。
具体实施方式
以下对本发明的优选实施例进行说明，应当理解，此处所描述的优选实施例仅用于说明和解释本发明，并不用于限定本发明。
实施例1：
一种铝材防腐切削液，其配方的各组分及含量，按重量份计：硅油65份、二乙醇胺硼酸马来酐复合酯 40份、二乙醇胺12.5份、环己六醇六磷酸脂12份、硼砂10份、庚酸7份、消泡剂1份、草酸钙0.5份、水100份。
实施例2：
一种铝材防腐切削液，其配方的各组分及含量，按重量份计：硅油60份、二乙醇胺硼酸马来酐复合酯 50份、二乙醇胺10份、环己六醇六磷酸脂15份、硼砂9份、庚酸10份、消泡剂0.5份、草酸钙1份、水100份。
实施例3：
一种铝材防腐切削液，其配方的各组分及含量，按重量份计：硅油70份、二乙醇胺硼酸马来酐复合酯 30份、二乙醇胺13份、环己六醇六磷酸脂4份、硼砂13份、庚酸5份、消泡剂1份、草酸钙0.02份、水100份。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。
Claims (2)
1.一种铝材防腐切削液，其特征在于：其配方的各组分及含量，按重量份计：硅油60-70份、二乙醇胺硼酸马来酐复合酯 30-50份、二乙醇胺10-13份、环己六醇六磷酸脂4-15份、硼砂9-13份、庚酸5-10份、消泡剂0.5-1份、草酸钙0.02-1份、水100份。
2.根据权利要求1所述的铝材防腐切削液，其特征在于：其配方的各组分及含量，按重量份计：硅油65份、二乙醇胺硼酸马来酐复合酯 40份、二乙醇胺12.5份、环己六醇六磷酸脂12份、硼砂10份、庚酸7份、消泡剂1份、草酸钙0.5份、水100份。
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104342276A (zh) * | 2014-09-25 | 2015-02-11 | 无锡康柏斯机械科技有限公司 | 一种铝材专用切削液及其制备方法 |
| CN105199827A (zh) * | 2015-09-24 | 2015-12-30 | 广西大学 | 一种铝材切削液及其应用 |
| CN108913319A (zh) * | 2018-07-25 | 2018-11-30 | 歌尔股份有限公司 | 半合成切削液 |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001049279A (ja) * | 1999-05-31 | 2001-02-20 | Sanwa Yuka Kogyo Kk | 不水溶性切削・研削油剤組成物及びそれを用いた金属材料の加工方法 |
| CN1624089A (zh) * | 2003-12-03 | 2005-06-08 | 上海海营化工工贸实业公司 | 一种润滑冷却液的生产工艺 |
| CN102757853A (zh) * | 2012-05-31 | 2012-10-31 | 天长市润达金属防锈助剂有限公司 | 一种抗极压性好的金属切削液 |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001049279A (ja) * | 1999-05-31 | 2001-02-20 | Sanwa Yuka Kogyo Kk | 不水溶性切削・研削油剤組成物及びそれを用いた金属材料の加工方法 |
| CN1624089A (zh) * | 2003-12-03 | 2005-06-08 | 上海海营化工工贸实业公司 | 一种润滑冷却液的生产工艺 |
| CN102757853A (zh) * | 2012-05-31 | 2012-10-31 | 天长市润达金属防锈助剂有限公司 | 一种抗极压性好的金属切削液 |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104342276A (zh) * | 2014-09-25 | 2015-02-11 | 无锡康柏斯机械科技有限公司 | 一种铝材专用切削液及其制备方法 |
| CN105199827A (zh) * | 2015-09-24 | 2015-12-30 | 广西大学 | 一种铝材切削液及其应用 |
| CN108913319A (zh) * | 2018-07-25 | 2018-11-30 | 歌尔股份有限公司 | 半合成切削液 |
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