CN103472771A - Full-automatic CL net rack plate production control system and control method thereof - Google Patents
Full-automatic CL net rack plate production control system and control method thereof Download PDFInfo
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- CN103472771A CN103472771A CN2013103476369A CN201310347636A CN103472771A CN 103472771 A CN103472771 A CN 103472771A CN 2013103476369 A CN2013103476369 A CN 2013103476369A CN 201310347636 A CN201310347636 A CN 201310347636A CN 103472771 A CN103472771 A CN 103472771A
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Abstract
The invention relates to a full-automatic CL net rack plate production control system and a control method thereof. The system comprises an information acquisition unit, a flow control unit and a host computer. The information acquisition unit and the host computer are connected with the flow control unit; the host computer, according to the width information of primary plates, performs initial setting; the information acquisition unit acquires the length and height information of the primary plates; and the flow control unit, through the initial setting of the host computer and the information acquired by the information acquisition unit, scans and welds the welding points on the primary plates. According to the invention, the host computer sets correlation parameters of the system, the flow control unit adjusts the mutual dimension and correlation angles of mechanisms; when the system is started, the primary plates are continuously sent to equipment from an inlet end, the information acquisition unit detects whether there are raw materials or not and the size and dimension of the raw materials, the correlation mechanisms are selected for performing wire-inserting welding on products in a gradual manner, the processed and completed products are sent out of the equipment by an outlet end, so that the automatic production of CL net rack plates are realized.
Description
Technical field
The present invention relates to novel environment friendly CL building materials field, relate in particular to a kind of full-automatic CL network frame plate production control system and control method thereof.
Background technology
The CL network frame plate is the New Building Materials that integrate light body moisture-keeping energy-saving high strength.It is to adopt two parallel steel fabric sheets, and centre is filled out with rich hard rock wool plate or polystyrene board, and tiltedly wears the abdomen wire bond and connect, thereby form, one lightweight, intensity is high, the composite board of the network frame plate version of good stability.
A kind of production procedure of CL network frame plate mainly comprises the following steps:
1. get two parallel steel fabric sheets, filled and process material between two steel fabric sheets, form primary plate;
2. by primary plate, vertically stand on connecting gear;
3. utilize the contact pin mechanism that is arranged at primary plate one side to insert the abdomen silk at a skew back of primary plate;
4. the opposite side at primary plate utilizes the first welding mechanism that one end of abdomen silk is welded on primary plate;
5. utilize with the second welding mechanism of contact pin mechanism homonymy the other end of abdomen silk is welded on primary plate.
Said method makes the automated production of CL network frame plate become possibility on production procedure and equipment, but aspect control system and control method, is not realizing fully-automatic production.
Therefore, how providing a kind of full-automatic CL network frame plate production control system and control method based on above-mentioned process step is those skilled in the art's technical matterss urgently to be resolved hurrily.
Summary of the invention
The invention provides a kind of full-automatic CL network frame plate production control system and control method thereof, to realize the automated production of CL network frame plate.
For solving the problems of the technologies described above, the invention provides a kind of full-automatic CL network frame plate production control system, comprise information acquisition unit, flow process control module and host computer, described information acquisition unit all is connected with described flow process control module with host computer, described host computer carries out initial setting according to the width information of primary plate, described information acquisition unit gathers length and the elevation information of primary plate, and the flow process control module is scanned and welds the solder joint on described primary plate by the initial setting of host computer and the information of information acquisition unit collection.
Preferably, described flow process control module comprises feeding control module, contact pin control module and welding control unit, described feeding control module is controlled the connecting gear motion, described contact pin control module is controlled the contact pin mechanism kinematic, and described welding control unit controls the first welding mechanism and the second welding mechanism moves respectively.
Preferably, also comprise failure diagnosis unit and alarm unit, described failure diagnosis unit is connected with described flow process control module, and described alarm unit is connected with described failure diagnosis unit.
Preferably, described host computer also comprises the remote maintenance unit.
The present invention also provides a kind of full-automatic CL network frame plate production control method, is applied in above-mentioned full-automatic CL network frame plate production control system, and its step comprises:
S1: operating personnel are according to the parameter of the thickness setting host computer of primary plate;
S2: the flow process control module starts;
S3: start feeding;
S4: information acquisition unit gathers height and the length information of primary plate;
S5: position, angle and the number of times of controlling welding.
Preferably, described host computer is monitored in real time to described flow process control module.
Preferably, before the S1 step, host computer is confirmed the system non-fault and is carried out clear operation.
Preferably, after the feeding of a slice primary plate, lower a slice primary plate continues feeding, if thickness changes, and repeating step S1 to S5; If step is unchanged, repeating step S3 to S5.
Full-automatic CL network frame plate production control system provided by the invention and control method thereof, this system comprises information acquisition unit, flow process control module and host computer, described information acquisition unit all is connected with described flow process control module with host computer, described host computer carries out initial setting according to the width information of primary plate, described information acquisition unit gathers length and the elevation information of primary plate, and the flow process control module is scanned and welds the solder joint on described primary plate by the initial setting of host computer and the information of information acquisition unit collection.In the present invention, the correlation parameter of host computer initialization system; The flow process control module is regulated mutual induction size and the related angle of each mechanism; System starts, and primary plate is sent into equipment continuously from entering end, and information acquisition unit detection raw material has or not, size dimension, selects corresponding mechanism to progressively plugging wire welding of product, goes out end the product machined is sent to equipment, realizes the automatic production of CL network frame plate.
The accompanying drawing explanation
The structural representation of the full-automatic CL network frame plate production control system that Fig. 1 is the embodiment of the invention;
The process flow diagram of the full-automatic CL network frame plate production control method that Fig. 2 is the embodiment of the invention.
Embodiment
For the technical scheme of more detailed statement foregoing invention, below list specific embodiment and carry out the Proof Technology effect; It is emphasized that these embodiment are not limited to limit the scope of the invention for the present invention is described.
Full-automatic CL network frame plate production control system provided by the invention, as shown in Figure 1, comprise information acquisition unit, flow process control module and host computer, described information acquisition unit all is connected with described flow process control module with host computer, described host computer carries out initial setting according to the width information of primary plate, described information acquisition unit gathers length and the elevation information of primary plate, and the flow process control module is scanned and welds the solder joint on described primary plate by the initial setting of host computer and the information of information acquisition unit collection.In the present invention, the correlation parameter of host computer initialization system; The flow process control module is regulated mutual induction size and the related angle of each mechanism; System starts, and primary plate is sent into equipment continuously from entering end, and information acquisition unit detection raw material has or not, size dimension, selects corresponding mechanism to progressively plugging wire welding of product, goes out end the product machined is sent to equipment, realizes the automatic production of CL network frame plate.
Preferably, please continue to refer to Fig. 1, described flow process control module comprises feeding control module, contact pin control module and welding control unit, described feeding control module is controlled the connecting gear motion, described contact pin control module is controlled the contact pin mechanism kinematic, and described welding control unit controls the first welding mechanism and the second welding mechanism moves respectively, each solder joint rapid scanning, welding separately, to guarantee to step up dynamics and welding current.
Preferably, please continue to refer to Fig. 1, this control system also comprises failure diagnosis unit and alarm unit, and described failure diagnosis unit is connected with described flow process control module, and described alarm unit is connected with described failure diagnosis unit.Whether break down in described failure diagnosis unit diagnostic system, while having fault to produce, by described alarm unit, send alarm, and prompting abort situation, be convenient to the investigation of fault, certainly, described failure diagnosis unit also can be connected with described host computer, when the fault occurred is more serious, host computer sends instruction, and all devices break-off avoids occurring bad product, after pending fault is disposed, equipment continues the work before fault.
Preferably, please continue to refer to Fig. 1, described host computer also comprises remote maintenance unit (not shown), in accessible internet, described remote maintenance unit, the failure message that reflects strictly according to the facts whole system, carry out necessary adjustment to system, realizes system is carried out the function of remote maintenance.
Please refer to Fig. 2, the present invention also provides a kind of full-automatic CL network frame plate production control method, is applied in above-mentioned full-automatic CL network frame plate production control system, and its step comprises:
S1: operating personnel are according to the parameter of the thickness setting host computer of primary plate, and the control flow control module is regulated the distance between the first welding mechanism and described contact pin mechanism, and the thickness of itself and described primary plate is complementary;
S2: the feeding control module starts;
S3: control described connecting gear and carry out feeding;
S4: information acquisition unit gathers height and the length information of primary plate;
S5: control position and the angle of contact pin mechanism according to the elevation information of primary plate, corresponding, control position and the angle of welding; Control the number of times of contact pin and welding according to the length information of primary plate.
Preferably, please continue to refer to Fig. 2, described host computer is monitored in real time to described flow process control module.
Preferably, please continue to refer to Fig. 2, before the S1 step, control method of the present invention also comprises host computer confirmation system non-fault the step of carrying out clear operation.
Preferably, after the feeding of a slice primary plate, lower a slice primary plate continues feeding, if the thickness of two primary plates changes, and repeating step S1 to S5; If step is unchanged, repeating step S3 to S5, thus realize the friction feeding of system.
In sum, full-automatic CL network frame plate production control system provided by the invention and control method thereof, this system comprises information acquisition unit, flow process control module and host computer, described information acquisition unit all is connected with described flow process control module with host computer, described host computer carries out initial setting according to the width information of primary plate, described information acquisition unit gathers length and the elevation information of primary plate, and the flow process control module is scanned and welds the solder joint on described primary plate by the initial setting of host computer and the information of information acquisition unit collection.In the present invention, the correlation parameter of host computer initialization system; The flow process control module is regulated mutual induction size and the related angle of each mechanism; System starts, and primary plate is sent into equipment continuously from entering end, and information acquisition unit detection raw material has or not, size dimension, selects corresponding mechanism to progressively plugging wire welding of product, goes out end the product machined is sent to equipment, realizes the automatic production of CL network frame plate.
Obviously, those skilled in the art can carry out various changes and modification and not break away from the spirit and scope of the present invention invention.Like this, if, within of the present invention these are revised and modification belongs to the scope of the claims in the present invention and equivalent technologies thereof, the present invention also is intended to comprise these change and modification.
Claims (8)
1. a full-automatic CL network frame plate production control system, it is characterized in that, comprise information acquisition unit, flow process control module and host computer, described information acquisition unit all is connected with described flow process control module with host computer, described host computer carries out initial setting according to the width information of primary plate, described information acquisition unit gathers length and the elevation information of primary plate, and the flow process control module is scanned and welds the solder joint on described primary plate by the initial setting of host computer and the information of information acquisition unit collection.
2. full-automatic CL network frame plate production control system as claimed in claim 1, it is characterized in that, described flow process control module comprises feeding control module, contact pin control module and welding control unit, described feeding control module is controlled the connecting gear motion, described contact pin control module is controlled the contact pin mechanism kinematic, and described welding control unit controls the first welding mechanism and the second welding mechanism moves respectively.
3. full-automatic CL network frame plate production control system as claimed in claim 1, it is characterized in that, also comprise failure diagnosis unit and alarm unit, described failure diagnosis unit is connected with described flow process control module, and described alarm unit is connected with described failure diagnosis unit.
4. full-automatic CL network frame plate production control system as claimed in claim 1, is characterized in that, described host computer also comprises the remote maintenance unit.
5. a full-automatic CL network frame plate production control method, be applied to, in full-automatic CL network frame plate production control system as described as any one in claim 1～4, it is characterized in that, its step comprises:
S1: operating personnel are according to the parameter of the thickness setting host computer of primary plate;
S2: the flow process control module starts;
S3: start feeding;
S4: information acquisition unit gathers height and the length information of primary plate;
S5: position, angle and the number of times of controlling welding.
6. full-automatic CL network frame plate production control method as claimed in claim 5, is characterized in that, described host computer is monitored in real time to described flow process control module.
7. full-automatic CL network frame plate production control method as claimed in claim 5, is characterized in that, before the S1 step, host computer is confirmed the system non-fault and carried out clear operation.
8. full-automatic CL network frame plate production control method as claimed in claim 5, is characterized in that, after the feeding of a slice primary plate, lower a slice primary plate continues feeding, if thickness changes, and repeating step S1 to S5; If step is unchanged, repeating step S3 to S5.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013103476369A CN103472771A (en) | 2013-08-09 | 2013-08-09 | Full-automatic CL net rack plate production control system and control method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013103476369A CN103472771A (en) | 2013-08-09 | 2013-08-09 | Full-automatic CL net rack plate production control system and control method thereof |
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| CN103472771A true CN103472771A (en) | 2013-12-25 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107065805A (en) * | 2017-05-19 | 2017-08-18 | 北京闼闼同创工贸有限公司 | Processing module and system of processing for automatic production line |
Citations (5)
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|---|---|---|---|---|
| WO1995005906A1 (en) * | 1993-08-20 | 1995-03-02 | Anagnostopoulos Panagiotis A | Method and machines for the production of product consisting of two parallel steel wire-meshes and intermediate panel of insulating material |
| US20010010734A1 (en) * | 1996-04-22 | 2001-08-02 | Gilliland Malcolm T. | Method and apparatus for determining the configuration of a workpiece |
| CN201224945Y (en) * | 2008-04-11 | 2009-04-22 | 山东龙新建材股份有限公司 | Net frame prefabricated composite board and sandwich floor slab |
| CN201351324Y (en) * | 2008-12-09 | 2009-11-25 | 郭育志 | Steel mesh frame sandwich panel maker |
| CN201613428U (en) * | 2009-12-10 | 2010-10-27 | 殷明 | Plate-making machine for vertical thread-insertion type steel-wire net rack sandwich plate |
-
2013
- 2013-08-09 CN CN2013103476369A patent/CN103472771A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1995005906A1 (en) * | 1993-08-20 | 1995-03-02 | Anagnostopoulos Panagiotis A | Method and machines for the production of product consisting of two parallel steel wire-meshes and intermediate panel of insulating material |
| US20010010734A1 (en) * | 1996-04-22 | 2001-08-02 | Gilliland Malcolm T. | Method and apparatus for determining the configuration of a workpiece |
| CN201224945Y (en) * | 2008-04-11 | 2009-04-22 | 山东龙新建材股份有限公司 | Net frame prefabricated composite board and sandwich floor slab |
| CN201351324Y (en) * | 2008-12-09 | 2009-11-25 | 郭育志 | Steel mesh frame sandwich panel maker |
| CN201613428U (en) * | 2009-12-10 | 2010-10-27 | 殷明 | Plate-making machine for vertical thread-insertion type steel-wire net rack sandwich plate |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107065805A (en) * | 2017-05-19 | 2017-08-18 | 北京闼闼同创工贸有限公司 | Processing module and system of processing for automatic production line |
| CN107065805B (en) * | 2017-05-19 | 2020-12-11 | 北京闼闼同创工贸有限公司 | Processing module and processing system for automatic production line |
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| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Cheng Shuyuan Inventor after: Wang Shijun Inventor after: Liu Miao Inventor after: Xing Yu Inventor before: Cheng Shuyuan |
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| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: CHENG SHUYUAN TO: CHENG SHUYUAN WANG SHIJUN LIU MIAO XING YU |
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20131225 |