CN103471575B - Template perpendicularity detection device and detection method thereof - Google Patents
Template perpendicularity detection device and detection method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种垂直度检测装置及其检测方法,尤指一种模板垂直度检测装置及其检测方法。The invention relates to a verticality detection device and a detection method thereof, in particular to a template verticality detection device and a detection method thereof.
背景技术Background technique
在国内现浇混凝土结构工程施工中,大多数竖向构件模板体系采用的是竹胶板、多层板、木方、对拉螺栓杆、钢管及扣件等加固方式。模板支设完毕后,进行模板垂直度检测,由于模板加固及支撑体系中的次楞(一般为木方)、主楞(一般为钢管)产生隔挡,一般的垂直度检测靠尺不能对模板的垂直度进行检测,以往模板垂直度检测时,采用吊线加钢卷尺检测,检测麻烦、费时费工且检测结果质量不高,通常检测需两个人配合完成。两个人一天最多检测20道普通住宅剪力墙模板,且检测结果质量不高。In the construction of domestic cast-in-place concrete structures, most of the vertical member formwork systems use reinforcement methods such as bamboo plywood, multi-layer boards, wooden squares, tension bolt rods, steel pipes, and fasteners. After the formwork support is completed, the verticality test of the formwork is carried out. Due to the barriers generated by the formwork reinforcement and the secondary corrugation (usually wooden) and the main corrugation (generally steel pipe) in the support system, the general verticality detection ruler cannot accurately measure the formwork. In the past, the verticality of the formwork was tested by using a hanging wire and a steel tape. The detection is cumbersome, time-consuming and labor-intensive, and the quality of the detection results is not high. Usually, two people are required to cooperate to complete the detection. Two people can test up to 20 ordinary residential shear wall formworks a day, and the quality of the test results is not high.
发明内容Contents of the invention
本发明的目的在于克服现有技术的缺陷,而提供一种制作简单,取材容易,价格低廉,便于操作,有效提高工作效率的模板垂直度检测装置及其检测方法。The object of the present invention is to overcome the defects of the prior art, and provide a template verticality detection device and detection method thereof which are simple to manufacture, easy to obtain materials, low in price, easy to operate, and effectively improve work efficiency.
实现上述目的的技术方案是:The technical scheme for realizing the above-mentioned purpose is:
本发明的一种模板垂直度检测装置,所述模板垂直度检测装置为一框架结构,所述框架包括支撑杆以及分别垂直连接所述支撑杆的上支脚和下支脚;所述上支脚与所述下支脚平行且等长;所述上支脚连接一吊线,所述下支脚对应所述吊线设有刻度。A template verticality detection device of the present invention, the template verticality detection device is a frame structure, the frame includes a support rod and an upper leg and a lower leg vertically connected to the support rod respectively; the upper leg and the The lower legs are parallel and equal in length; the upper legs are connected with a suspension wire, and the lower legs are provided with scales corresponding to the suspension wires.
本发明使用时使上支脚和下支脚同时抵靠模板的外侧部,上支脚上的吊线自然下垂,并配合设置于下支脚的刻度可以精确检测出该模板的垂直度。整个垂直度检测过程简便、经济、速度快、准确率高。还实现了一个人独立操作检测,并且通过该框架结构可以解决主楞、次楞对检测装置的隔挡问题。该检测装置的工效是常规吊线加钢卷尺检测的4倍以上,一个人一天可检测40道普通住宅剪力墙模板,大大减少了验收时间,节省了工期。When the present invention is in use, the upper support leg and the lower support leg are made to abut against the outer side of the formwork at the same time, and the suspension wire on the upper support foot naturally droops, and the verticality of the formwork can be accurately detected by cooperating with the scale arranged on the lower support foot. The entire verticality detection process is simple, economical, fast and accurate. It also realizes one person's independent operation and detection, and the frame structure can solve the problem of blocking the detection device from the main flute and the secondary flute. The work efficiency of the detection device is more than 4 times that of the conventional suspension wire and steel tape detection. One person can detect 40 common residential shear wall formworks a day, which greatly reduces the acceptance time and saves the construction period.
本发明的进一步改进在于:所述上支脚和所述下支脚分别连接于所述支撑杆的两端部。A further improvement of the present invention is that: the upper leg and the lower leg are respectively connected to two ends of the support rod.
本发明的进一步改进在于:所述吊线通过一射钉固定于所述上支脚。A further improvement of the present invention is that: the suspension wire is fixed to the upper support leg by a nail.
本发明的进一步改进在于:所述吊线底部连接有线坠。A further improvement of the present invention is that: the bottom of the suspension wire is connected with a wire pendant.
本发明的进一步改进在于:所述吊线垂直对应所述下支脚上的刻度为0。A further improvement of the present invention is that: the suspension line is vertically corresponding to the scale on the lower leg being 0.
本发明的进一步改进在于:所述下支脚上的刻度以0为中心左右各设10cm的刻度,最小刻度单位为毫米。A further improvement of the present invention is that: the scale on the lower leg is set with a scale of 10 cm on the left and right sides of 0, and the minimum scale unit is mm.
本发明的进一步改进在于:所述上支脚与所述下支脚为可伸缩结构。A further improvement of the present invention is that: the upper leg and the lower leg are telescopic structures.
一种利用模板垂直度检测装置来检测模板垂直度的方法,其特征在于包括以下步骤:A method for detecting the verticality of a template using a template verticality detection device, characterized in that it comprises the following steps:
将所述上支脚与所述下支脚的端部同时抵靠于模板的侧部;abutting the ends of the upper leg and the lower leg against the side of the template at the same time;
读出所述吊线自然垂下后对应的下支脚上的刻度;Read the scale on the corresponding lower leg after the hanging wire hangs down naturally;
判断所述刻度得出所述模板的垂直度。Judging the scale yields the perpendicularity of the template.
本发明的进一步改进在于:所述吊线垂直对应下支脚上的刻度为0。A further improvement of the present invention is that: the suspension line is vertically corresponding to the scale on the lower leg being 0.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的下支脚的局部放大示意图;2 is a partially enlarged schematic view of the lower leg of the present invention;
图3为当待测模板位于垂直状态时,本发明的检测装置检测示意图;Fig. 3 is when the template to be tested is in a vertical state, a schematic diagram of detection by the detection device of the present invention;
图4为当代测模板位于倾斜状态时,本发明的检测装置检测示意图。Fig. 4 is a schematic diagram of detection by the detection device of the present invention when the test template is in an inclined state.
具体实施方式detailed description
下面结合附图和具体实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
请参阅图1所示,为本发明模板垂直度检测装置的结构示意图,本模板垂直度检测装置为一框架结构,所述框架结构包括支撑杆1、上支脚2、下支脚3,上支脚2和下支脚3垂直连接于支撑杆1的两端部,上支脚2和下支脚3平行且等长。模板垂直度检测装置还包括吊线4,吊线4通过射钉5紧固在上支脚2上,吊线4底部连接线坠41,吊线4的长度大于支撑杆1的长度。参阅图2所示,下支脚3上设有刻度31,吊线4垂直下支脚3的位置刻度设为0,刻度31以0为中心左右分别各设10cm的刻度,最小的刻度单位为毫米。Please refer to Fig. 1, which is a schematic structural view of the template verticality detection device of the present invention. The template verticality detection device is a frame structure, and the frame structure includes a support rod 1, an upper leg 2, a lower leg 3, and an upper leg 2 It is vertically connected to the two ends of the support rod 1 with the lower leg 3, and the upper leg 2 and the lower leg 3 are parallel and equal in length. The template verticality detection device also includes a hanging wire 4, the hanging wire 4 is fastened on the upper leg 2 through the nail 5, the bottom of the hanging wire 4 is connected to the wire pendant 41, and the length of the hanging wire 4 is greater than the length of the support rod 1. Referring to shown in Fig. 2, lower leg 3 is provided with scale 31, and the position scale of suspension wire 4 vertical lower leg 3 is set to 0, and scale 31 is respectively established the scale of 10cm with 0 as the center, and the smallest scale unit is millimeter.
上支脚2与下支脚3可以为可伸缩结构,作为本发明的较佳实施方式,将上支脚2与下支脚3设置为螺杆,在支撑杆1对应位置开设对应的螺孔,通过螺纹配合实现上支脚2与下支脚3的可伸缩调节,但一定要确保上支脚2与下支脚3在支撑杆1的一侧即安装吊线4的这一侧,所露出的长度相等。The upper leg 2 and the lower leg 3 can be a retractable structure. As a preferred embodiment of the present invention, the upper leg 2 and the lower leg 3 are set as screw rods, and corresponding screw holes are opened at the corresponding positions of the support rod 1, and the screw holes are realized through thread fit. The telescopic adjustment of the upper leg 2 and the lower leg 3 must ensure that the exposed lengths of the upper leg 2 and the lower leg 3 are equal on the side of the support rod 1 that is the side where the suspension wire 4 is installed.
下面对本检测装置的使用情况进行说明。The use of this detection device will be described below.
请参阅图3所示,在本实施例中,检测装置支撑杆1、上支脚2和下支脚3组成一U形架,其中:支撑杆1选用50*20*3*2000mm的方钢管,上支脚2选用20*20*3*350mm的方钢管,下支脚3选用20*20*3*350mm的方钢管,上支脚2和下支脚3分别与支撑杆90度垂直并焊接于支撑杆的两端,吊线4固定于距支撑杆内侧10cm处上支脚2上,吊线4向下超出下支脚3的部分长度为10cm,吊线选用常用规格。上下支脚长度为350mm,刻度31长度为200mm,下支脚3除刻度外剩余150mm,而一般的主楞加次楞的厚度小于150mm,因此本装置有效解决了主楞、次楞隔档的问题。Please refer to Fig. 3, in this embodiment, the detection device support rod 1, upper leg 2 and lower leg 3 form a U-shaped frame, wherein: the support rod 1 is a square steel pipe of 50*20*3*2000mm, and the upper Leg 2 is made of 20*20*3*350mm square steel pipe, lower leg 3 is made of 20*20*3*350mm square steel pipe, upper leg 2 and lower leg 3 are perpendicular to the support rod at 90 degrees and welded to the two At the end, the suspension wire 4 is fixed on the upper leg 2 at a distance of 10 cm from the inner side of the support rod. The part length of the suspension wire 4 that exceeds the lower leg 3 is 10 cm, and the suspension wire is selected from common specifications. The length of the upper and lower legs is 350mm, the length of the scale 31 is 200mm, the remaining 150mm of the lower leg 3 is 150mm except the scale, and the thickness of the general main flute plus the second flute is less than 150mm, so this device effectively solves the problem of the main flute and the second flute.
待测模板6通过螺杆9和钢管8紧固于木方7上,在木方7上对应上支脚2和下支脚3的位置开孔,将垂直度检测装置插设于木方7上,线坠41的使得吊线4自然垂下,因吊线4的长度超出下支脚3,所以可以很容易的读出吊线4对应的刻度,在本实施例中,模板6为垂直状态,所以吊线4自然垂下后对应的刻度为0。The template 6 to be tested is fastened on the wooden square 7 through the screw rod 9 and the steel pipe 8, holes are opened on the wooden square 7 corresponding to the positions of the upper leg 2 and the lower leg 3, and the verticality detection device is inserted on the wooden square 7, and the wire The pendant 41 makes the suspension wire 4 hang down naturally. Because the length of the suspension wire 4 exceeds the lower leg 3, the scale corresponding to the suspension wire 4 can be easily read. In this embodiment, the template 6 is in a vertical state, so the suspension wire 4 hangs down naturally. The corresponding scale is 0.
请参阅图4所示,为模板6倾斜状态下的检测情况,以本实施例为例详细说明本发明的检测精度。Please refer to FIG. 4 , which is the detection situation of the template 6 in a tilted state. Taking this embodiment as an example, the detection accuracy of the present invention will be described in detail.
在本实施例中,模板6同样通过螺杆9和钢管8紧固于木方7上,在木方7上对应上支脚2和下支脚3的位置开孔,将垂直度检测装置插设于木方7上,线坠41的使得吊线4自然垂下,因吊线4的长度超出下支脚3,所以可以很容易的读出吊线4对应的刻度。本实施例中模板6为倾斜状态,所以可以读出该模板6的垂直度偏差为X。而模板6在检测装置检测部位的实际偏差为Y,两个偏差在各自所在的直角三角形所对应锐角均为a,因此得出,tan(a)=X÷2000,Sin(a)=Y÷2000,推出a=arctan(X÷2000)=acrsin(Y÷2000),当X=0时,得出Y=0,当X=100mm时,Y=99.88mm。|X)Y|=0.12mm。因此得出,当读数为100mm时,与实际值得误差为0.12mm。满足现行规范对模板检测的要求。当模板垂直度实际偏差超出100mm,人肉眼可看出其倾斜,因此无需扩大检测范围。In this embodiment, the formwork 6 is also fastened on the wooden side 7 by the screw rod 9 and the steel pipe 8, holes are opened on the wooden side 7 corresponding to the positions of the upper leg 2 and the lower leg 3, and the verticality detection device is inserted into the wooden side. On the square 7, the hanging wire 4 hangs down naturally by the hanging wire 41, because the length of the hanging wire 4 exceeds the lower leg 3, so the corresponding scale of the hanging wire 4 can be easily read. In this embodiment, the template 6 is in an inclined state, so it can be read that the perpendicularity deviation of the template 6 is X. And the actual deviation of the template 6 at the detection part of the detection device is Y, and the acute angles corresponding to the two deviations in the respective right triangles are a, so it is drawn that tan(a)=X÷2000, Sin(a)=Y÷ In 2000, a=arctan(X÷2000)=acrsin(Y÷2000) was launched. When X=0, Y=0, when X=100mm, Y=99.88mm. |X)Y|=0.12mm. Therefore, when the reading is 100mm, the error with the actual value is 0.12mm. Meet the requirements of the current specification for template detection. When the actual deviation of the verticality of the template exceeds 100mm, the human eye can see its inclination, so there is no need to expand the detection range.
下面对应用模板垂直度检测装置的检测方法进行说明。The detection method using the template perpendicularity detection device will be described below.
利用上述的模板垂直度检测装置,如图1所示,其中支撑杆1两端垂直连接上支脚2和下支脚3,所述上支脚2和所述下支脚3平行且等长,吊线4固定于上支脚2上,并且吊线41的长度超出下支脚3,该吊线4底部连接有线坠41,为方便读出偏差值将吊线4自然垂下后对应下支脚3上的刻度31设置为0。使用时,将所述上支脚2与所述下支脚3抵靠于待检测的模板上,或者在带检测的模板上开设等同的洞,如图4所示,将所述上支脚2与所述下支脚3插设于上述洞中,线坠41使得吊线4自然垂下,因吊线41长度超出下支脚3,所以可以很容易的读出下支脚3上的刻度数,因垂直时刻度数为0,如果此时的刻度数不为0,那么就可以判断该模板为不垂直的,该读数即为所述模板的垂直度偏差值,还可以根据该读数与支撑杆1的长度计算出该模板的偏差角度。Utilize above-mentioned formwork perpendicularity detecting device, as shown in Figure 1, wherein support bar 1 two ends vertically connect upper leg 2 and lower leg 3, described upper leg 2 and described lower leg 3 are parallel and equal in length, suspension wire 4 is fixed On the upper leg 2, and the length of the suspension wire 41 exceeds the lower leg 3, the bottom of the suspension wire 4 is connected with a pendant 41. For the convenience of reading the deviation value, the corresponding scale 31 on the lower leg 3 after the suspension wire 4 hangs down naturally is set to 0. When in use, the upper leg 2 and the lower leg 3 are placed against the template to be detected, or an equivalent hole is opened on the template with detection, as shown in Figure 4, the upper leg 2 and the The lower leg 3 is inserted in the above hole, and the pendant 41 makes the suspension wire 4 hang down naturally. Because the length of the suspension wire 41 exceeds the lower leg 3, the scale number on the lower leg 3 can be easily read, because the vertical scale is 0 , if the number of scales at this time is not 0, then it can be judged that the template is not vertical, the reading is the verticality deviation value of the template, and the template can also be calculated according to the reading and the length of the support rod 1 angle of deviation.
采用本发明的模板垂直度检测装置及其检测方法检测模板,只需将上支脚2和下支脚3同时抵靠模板6的外侧部,上支脚2上的吊线4自然下垂,并配合设置于下支脚3的刻度31可以精确检测出该模板的垂直度偏差。整个垂直度检测过程简便、经济、速度快、准确率高。同时实现了一个人独立操作检测,并且通过该框架结构可以解决主楞、次楞对检测装置的隔挡问题。该检测装置的工效是常规吊线加钢卷尺检测的4倍以上,一个人一天可检测40道普通住宅剪力墙模板,大大减少了验收时间,节省了工期。Using the template verticality detection device and its detection method of the present invention to detect the template, only the upper leg 2 and the lower leg 3 are pressed against the outer side of the template 6 at the same time, and the hanging wire 4 on the upper leg 2 hangs down naturally, and is arranged in cooperation with the lower leg. The scale 31 of the support foot 3 can accurately detect the verticality deviation of the template. The entire verticality detection process is simple, economical, fast and accurate. At the same time, one person independently operates the detection, and the frame structure can solve the problem of blocking the detection device by the main flute and the secondary flute. The work efficiency of the detection device is more than 4 times that of the conventional suspension wire and steel tape detection. One person can detect 40 common residential shear wall formworks a day, which greatly reduces the acceptance time and saves the construction period.
以上结合附图实施例对本发明进行了详细说明,本领域中普通技术人员可根据上述说明对本发明做出种种变化例。因而,实施例中的某些细节不应构成对本发明的限定,本发明将以所附权利要求书界定的范围作为本发明的保护范围。The present invention has been described in detail above with reference to the embodiments of the accompanying drawings, and those skilled in the art can make various changes to the present invention according to the above description. Therefore, some details in the embodiments should not be construed as limiting the present invention, and the present invention will take the scope defined by the appended claims as the protection scope of the present invention.
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| CN105115483A (en) * | 2015-09-29 | 2015-12-02 | 江苏建研建设工程质量安全鉴定有限公司 | Perpendicularity detecting device for construction |
| CN112747658A (en) * | 2020-12-30 | 2021-05-04 | 江苏兴达钢帘线股份有限公司 | High strength steel cord straightness detection device that hangs down |
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| CN202885752U (en) * | 2012-11-23 | 2013-04-17 | 中建海峡建设发展有限公司 | Template perpendicularity measurement device |
| CN203177851U (en) * | 2013-04-15 | 2013-09-04 | 中建八局第二建设有限公司 | Inspection tool for inspecting slope of mold plate |
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| US8887406B2 (en) * | 2011-04-04 | 2014-11-18 | Curtis Randy Varney | Footer square apparatuses |
| CN202614236U (en) * | 2012-04-25 | 2012-12-19 | 天津二十冶建设有限公司 | Portable template verticality detection tool |
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| CN203177851U (en) * | 2013-04-15 | 2013-09-04 | 中建八局第二建设有限公司 | Inspection tool for inspecting slope of mold plate |
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