CN103469393A - High-performance yarn guiding wheel - Google Patents
High-performance yarn guiding wheel Download PDFInfo
- Publication number
- CN103469393A CN103469393A CN2013104165530A CN201310416553A CN103469393A CN 103469393 A CN103469393 A CN 103469393A CN 2013104165530 A CN2013104165530 A CN 2013104165530A CN 201310416553 A CN201310416553 A CN 201310416553A CN 103469393 A CN103469393 A CN 103469393A
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- CN
- China
- Prior art keywords
- yarn guiding
- performance
- wire guides
- godet
- guiding wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920006351 engineering plastic Polymers 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 8
- 229920000297 Rayon Polymers 0.000 claims description 5
- 239000003292 glue Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 abstract description 7
- 239000000919 ceramic Substances 0.000 abstract description 3
- 239000000853 adhesive Substances 0.000 abstract 1
- 230000001070 adhesive effect Effects 0.000 abstract 1
- 230000002093 peripheral effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 238000001816 cooling Methods 0.000 description 5
- 238000007788 roughening Methods 0.000 description 4
- 238000009987 spinning Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 244000137852 Petrea volubilis Species 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
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- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
The invention discloses a high-performance yarn guiding wheel. The yarn guiding wheel comprises a yarn guiding wheel main body, wherein the yarn guiding wheel main body has a hollow structure; a plurality of groove structures are uniformly formed along the peripheral direction of a yarn guiding groove of the yarn guiding wheel main body; an axial hole is formed in the center of the yarn guiding groove; a yarn guiding body is arranged in each groove structure and consists of an embedding body and a yarn guiding head; each embedding body is partially embedded in the corresponding groove structure and is in adhesion connection with the corresponding groove structure through adhesive; the yarn guiding wheel main body is made of engineering plastics; and the yarn guiding bodies are made of ceramics. The high-performance yarn guiding wheel is reasonable in structural design; the main body has the hollow structure, so that the self weight of the yarn guiding wheel is effectively reduced, and the transmission accuracy of a yarn count is improved; and moreover, by the yarn guiding bodies which are additionally arranged on the yarn guiding wheel, linear contact between yarns and the yarn guiding wheel is changed into multi-point contact, the friction force between the yarns and the yarn guiding wheel is reduced, and the surface quality of the yarns is effectively ensured.
Description
Technical field
The present invention relates to a kind of godet roller, relate in particular to a kind of transmission performance good, the high-performance godet wheel that service life is lasting, belong to pin spinning technique field.
background technology
In textile industry, usually use spinning machine to be weaved, and godet roller mainly play the effect of seal wire and poly-yarn in spinning machine, is requisite accessory in spinning machine.Have larger tensile force and certain frictional force between godet roller and yarn count, under both force actions, godet roller is around the dead axle high speed rotating.
In the prior art, godet roller is solid construction, conducts oneself with dignity larger, has virtually increased resistance when godet roller rotates, and easily affects the transmission accuracy of yarn count; Simultaneously, between yarn and godet roller, for line contacts, frictional force is larger, easily damages yarn, reduces the quality of yarn.
Summary of the invention
For the demand, the invention provides a kind of high-performance godet wheel, this godet roller adopts the hollow structure design, conducts oneself with dignity little, and the transmission accuracy of yarn count is high; Simultaneously, the wire guides structure of setting up on godet roller, can contact yarn to change Multi-contact into line between godet roller, effectively reduces frictional force between the two, guarantees the surface quality that yarn is good.
The present invention is a kind of high-performance godet wheel, this godet roller comprises a godet roller main body, described godet roller main body adopts the hollow structure design, along offering uniformly some groove structures on the circumferencial direction of its seal wire groove, centre arranges axis hole, install wire guides in described groove structure, this wire guides is comprised of embedded body and conductive filament head, described embedded body is partially submerged into groove structure, both realize binding by viscose glue and connect, described godet roller main material is engineering plastics, and described wire guides material is pottery.
In a preferred embodiment of the present invention, the embedded body in described wire guides is rectangular structure, and its degree of depth embedded in groove structure is about 2/3 of its total length.
In a preferred embodiment of the present invention, when described embedded body embeds groove structure, its bottom surface all contacts with groove structure with four sides.
In a preferred embodiment of the present invention, the conductive filament head in described wire guides is semi-cylindrical in configuration, and its periphery is working surface.
In a preferred embodiment of the present invention, the quantity of described wire guides coordinates the size of godet roller to be arranged, and its quantity is generally 6,8 or 10.
In a preferred embodiment of the present invention, the height that described wire guides is stretched out the godet roller main body is not less than 4mm.
The present invention has disclosed a kind of high-performance godet wheel, this godet roller reasonable in design, and its main body adopts the hollow structure design, effectively reduces deadweight, and the transmission accuracy that has promoted yarn count is high; Simultaneously, the wire guides structure of setting up on godet roller, contact yarn to change Multi-contact into line between godet roller, reduced frictional force between the two, effectively guaranteed the surface quality of yarn.
The accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation:
Fig. 1 is the structural representation of embodiment of the present invention high-performance godet wheel;
Fig. 2 is the structural representation of wire guides in embodiment of the present invention high-performance godet wheel;
In accompanying drawing, the mark of each parts is as follows: 1, godet roller main body, 2, groove structure, 3, axis hole, 4, wire guides, 5, embedded body, 6, conductive filament head, 7, the seal wire groove.
The specific embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present invention is described in detail, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that, protection scope of the present invention is made to more explicit defining.
Fig. 1 is the structural representation of embodiment of the present invention high-performance godet wheel; Fig. 2 is the structural representation of wire guides in embodiment of the present invention high-performance godet wheel; This godet roller comprises a godet roller main body 1, described godet roller main body 1 adopts the hollow structure design, along offering uniformly some groove structures 2 on the circumferencial direction of its seal wire groove 7, centre arranges axis hole 3, in described groove structure 2, installs wire guides 4, and this wire guides 4 is comprised of embedded body 5 and conductive filament head 6, described embedded body 5 is partially submerged into groove structure 2, both realize binding by viscose glue and connect, and described godet roller main body 1 material is engineering plastics, and described wire guides 4 materials are pottery.
In the high-performance godet wheel of mentioning in the present invention, the embedded body 5 in wire guides 4 is rectangular structure, and its degree of depth embedded in groove structure 2 is about 2/3 of its total length; When embedded body 5 embeds groove structure 2, its bottom surface all contacts with groove structure 2 with four sides, adopts matched in clearance between the two; When wire guides is installed, embedded body 5 surfaces apply viscose glue, to improve both connective stabilities.
In wire guides, 4 conductive filament head 6 is semi-cylindrical in configuration, and its periphery is working surface, and the surface roughness of this face after by sanding and polishing is about 3.2um; Simultaneously, conductive filament head 6 contacts for point with the contact form between yarn count, and the wear extent when said structure design can effectively reduce the yarn count transmission, guarantee the surface quality that yarn count is good.
The quantity of above-mentioned wire guides 4 coordinates the size of godet roller to be arranged, and its quantity is generally 6,8 or 10; The height that wire guides 4 is stretched out godet roller main body 1 is not less than 4mm, and this structure makes yarn count fit with wire guides 4 surfaces all the time under the tensile force effect.
The concrete preparation process of the present invention is as follows:
A) prepare the godet roller main body, the godet roller main material is selected engineering plastics POM, adopts Shooting Technique to be prepared, and its preparation flow comprises: raw materials melt, preheated mold, injection moulding, cooling, open form and finishing; Wherein, the melt temperature of raw material is controlled at 165 ℃-170 ℃, the preheat temperature of mould is controlled at 120 ℃-125 ℃, injection pressure is controlled at 1MPa, after injection moulding completes, mould is placed in frozen water cooling 10 minutes, open form is used scraper to be repaired the groove structure of offering on the axis hole on blank, seal wire groove and seal wire groove after taking out blank, scrapes the structures such as flash removed and technique joining seam;
B) prepare wire guides, wire guides adopts powder metallurgical technique to be prepared, its material selection silicon carbide ceramics micro mist, and preparation process comprises: get the raw materials ready, mold filling, pressurization, high temperature sintering and cooling; Wherein, the granularity of silicon carbide ceramics micro mist is 350 orders, and after mold filling, pressure is controlled at 2.5MPa, and sintering temperature is controlled at 1720 ℃-1740 ℃, cooling in air after moulding;
C) assembling pre-treatment, used sand paper partly to carry out roughening treatment to the embedded body in wire guides, and sand paper is selected M40; Above-mentioned embedded body is rectangular structure, its degree of depth embedded in groove structure is about 2/3 of its total length, and therefore, the length of roughening treatment is about 2/3 of embedded body total length, process object and comprise four sides and bottom surface, after roughening treatment, the wire guides surface roughness is about 32um;
D) assembling, assembling process is as follows: at first, the wire guides embedded body surface after roughening treatment applies the polyurethane viscose glue, and coating thickness is about 0.1mm, waits for 1 minute; Then, wire guides is pressed in the groove structure of godet roller main body, compresses 1 minute, pressure is controlled at the 15N left and right, completes assembling;
E) assembling post processing, the curing processing that this operation is godet roller, curing apparatus is baking oven, temperature is adjusted to 30 ℃-35 ℃, is about 15 minutes hardening time, the cooling forming at room temperature of coming out of the stove after curing the processing.
The present invention has disclosed a kind of high-performance godet wheel, is characterized in: this godet roller reasonable in design, and its main body adopts the hollow structure design, effectively reduces deadweight, and the transmission accuracy that has promoted yarn count is high; Simultaneously, the wire guides structure of setting up on godet roller, contact yarn to change Multi-contact into line between godet roller, reduced frictional force between the two, effectively guaranteed the surface quality of yarn.
The above; it is only the specific embodiment of the present invention; but protection scope of the present invention is not limited to this; any those of ordinary skill in the art are in the disclosed technical scope of the present invention; the variation that can expect without creative work or replacement, within all should being encompassed in protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claims were limited.
Claims (6)
1. a high-performance godet wheel, it is characterized in that, this godet roller comprises a godet roller main body, described godet roller main body adopts the hollow structure design, along offering uniformly some groove structures on the circumferencial direction of its seal wire groove, centre arranges axis hole, install wire guides in described groove structure, this wire guides is comprised of embedded body and conductive filament head, described embedded body is partially submerged into groove structure, both realize binding by viscose glue and connect, and described godet roller main material is engineering plastics, and described wire guides material is pottery.
2. high-performance godet wheel according to claim 1, is characterized in that, the embedded body in described wire guides is rectangular structure, and its degree of depth embedded in groove structure is about 2/3 of its total length.
3. high-performance godet wheel according to claim 2, is characterized in that, when described embedded body embeds groove structure, its bottom surface all contacts with groove structure with four sides.
4. high-performance godet wheel according to claim 1, is characterized in that, the conductive filament head in described wire guides is semi-cylindrical in configuration, and its periphery is working surface.
5. according to the described high-performance godet wheel of claim 1 to 4, it is characterized in that, the quantity of described wire guides coordinates the size of godet roller to be arranged, and its quantity is generally 6,8 or 10.
6. high-performance godet wheel according to claim 1, is characterized in that, the height that described wire guides is stretched out the godet roller main body is not less than 4mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310416553.0A CN103469393B (en) | 2013-09-13 | 2013-09-13 | A kind of high-performance godet wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310416553.0A CN103469393B (en) | 2013-09-13 | 2013-09-13 | A kind of high-performance godet wheel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103469393A true CN103469393A (en) | 2013-12-25 |
| CN103469393B CN103469393B (en) | 2015-11-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310416553.0A Active CN103469393B (en) | 2013-09-13 | 2013-09-13 | A kind of high-performance godet wheel |
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| Country | Link |
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| CN (1) | CN103469393B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115110184A (en) * | 2022-07-04 | 2022-09-27 | 江苏普来得科技发展有限公司 | Design method of anti-vibration high-speed godet wheel |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0569177U (en) * | 1992-03-03 | 1993-09-17 | 村田機械株式会社 | Draft device capacitors |
| TW435452U (en) * | 1999-04-23 | 2001-05-16 | Yu Tai Ching | Yarn guiding wheel |
| EP2045377A1 (en) * | 2007-10-05 | 2009-04-08 | Kabushiki Kaisha Toyota Jidoshokki | Fiber bundle concentrating apparatus in spinning machine |
| CN102418181A (en) * | 2011-09-22 | 2012-04-18 | 吴江秦邦纺织有限公司 | High-performance godet wheel |
| CN102978762A (en) * | 2012-12-20 | 2013-03-20 | 诸城市中纺金维纺织有限公司 | Production device for novel composite comfortable and fresh fasciated yarn |
| CN103103656A (en) * | 2012-12-11 | 2013-05-15 | 吴江昆鹏纺织有限公司 | Novel godet roller |
-
2013
- 2013-09-13 CN CN201310416553.0A patent/CN103469393B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0569177U (en) * | 1992-03-03 | 1993-09-17 | 村田機械株式会社 | Draft device capacitors |
| TW435452U (en) * | 1999-04-23 | 2001-05-16 | Yu Tai Ching | Yarn guiding wheel |
| EP2045377A1 (en) * | 2007-10-05 | 2009-04-08 | Kabushiki Kaisha Toyota Jidoshokki | Fiber bundle concentrating apparatus in spinning machine |
| CN102418181A (en) * | 2011-09-22 | 2012-04-18 | 吴江秦邦纺织有限公司 | High-performance godet wheel |
| CN103103656A (en) * | 2012-12-11 | 2013-05-15 | 吴江昆鹏纺织有限公司 | Novel godet roller |
| CN102978762A (en) * | 2012-12-20 | 2013-03-20 | 诸城市中纺金维纺织有限公司 | Production device for novel composite comfortable and fresh fasciated yarn |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115110184A (en) * | 2022-07-04 | 2022-09-27 | 江苏普来得科技发展有限公司 | Design method of anti-vibration high-speed godet wheel |
| CN115110184B (en) * | 2022-07-04 | 2024-06-25 | 江苏普来得科技发展有限公司 | Design method of vibration-resistant high-speed godet wheel |
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| CN103469393B (en) | 2015-11-25 |
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Effective date of registration: 20151029 Address after: 266000 Licang, Qingdao, No. nine East water road, No. 320, No. Applicant after: Gu Xiangmao Address before: 215500 Jiangsu city of Suzhou province Changshou City Mei Li Zhen Zhen door Jane Road No. 89 Applicant before: Changshu Jianua Knitting Co., Ltd. |
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Address after: 516120 Guangdong city of Huizhou province Boluo county Luo Yang Town Road No. 53 Patentee after: Gu Xiangmao Address before: 266000 Licang, Qingdao, No. nine East water road, No. 320, No. Patentee before: Gu Xiangmao |
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Address after: The 266700 Shandong Street Pingdu City of Qingdao province Shanghe village to Xin Road No. 1 Patentee after: Gu Xiangmao Address before: 516120 Guangdong city of Huizhou province Boluo county Luo Yang Town Road No. 53 Patentee before: Gu Xiangmao |
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Address after: 210000 Junlin International A Block, No. 5 Guangzhou Road, Gulou District, Nanjing City, Jiangsu Province Patentee after: Gu Xiangmao Address before: 266700 Shanghe village, Baisha River Street, Pingdu City, Qingdao, Shandong, 1 Patentee before: Gu Xiangmao |
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Effective date of registration: 20191014 Address after: 314000 No.19, zhanye Road, ling'anji Town, Fengming street, Tongxiang City, Jiaxing City, Zhejiang Province Patentee after: Tongxiang Zhihua Home Textile Co., Ltd. Address before: 210000 Junlin International A Block, No. 5 Guangzhou Road, Gulou District, Nanjing City, Jiangsu Province Patentee before: Gu Xiang Mao |
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Effective date of registration: 20200508 Address after: 314000 Building 5, Fengming Street Industrial Park, Tongxiang City, Jiaxing City, Zhejiang Province Patentee after: Zhejiang Weitong composite material Co., Ltd Address before: 314000 No.19, zhanye Road, ling'anji Town, Fengming street, Tongxiang City, Jiaxing City, Zhejiang Province Patentee before: TONGXIANG ZHIHUA HOME TEXTILES Co.,Ltd. |
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