CN103465173A - Shot blasting process of heat dissipation inner container and shot blasting device thereof - Google Patents
Shot blasting process of heat dissipation inner container and shot blasting device thereof Download PDFInfo
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- CN103465173A CN103465173A CN2013104561369A CN201310456136A CN103465173A CN 103465173 A CN103465173 A CN 103465173A CN 2013104561369 A CN2013104561369 A CN 2013104561369A CN 201310456136 A CN201310456136 A CN 201310456136A CN 103465173 A CN103465173 A CN 103465173A
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Abstract
The invention discloses a shot blasting process of a heat dissipation inner container. The shot blasting process includes the following steps of placing the heat dissipation inner container onto a working platform of a controllable rotating mechanism, achieving rotation of the heat dissipation inner container through the controllable rotating mechanism, and enabling the heat dissipation inner container to keep rotating at a constant speed, spraying steel beads onto the surface of the heat dissipation inner container through a shot blasting mechanism, strengthening the shot blasting impact, and enabling plastic deformation to occur to the surface of the heat dissipation inner container so that pits can be formed in the surface of the heat dissipation inner container. According to the shot blasting process of the heat dissipation inner container, anti-corrosion alloy steel beads are sprayed onto the inner surface of the inner container and the outer surface of the inner container at the high speed, the shot blasting impact is strengthened, and the pits are formed when plastic deformation occurs to part of the surface material of the inner container to form dense, thin and even concave-convex points so that the adhesive ability between a coating and the wall of the inner container can be enhanced. According to the follow-up nanometer heat absorption coating process, the coating is adhered to the wall of the inner container in a sawtooth-shaped mode through high-temperature roasting so that the coating can be more stably and firmly combined with the wall of the inner container. Meanwhile, the invention discloses a shot blasting device of the shot blasting process.
Description
Technical field
The present invention relates to the steam generator manufacture field, particularly a kind of cloudburst treatment art of heat-exchange inner container and shot-blast unit.
Background technology
Steam generator is to apply a kind of firing equipment very widely in prior art, can be used for the industries such as hospital, bathroom, dining room, hotel, weaving, metallurgy, clothes, packing, food, is at one of visual plants such as sterilizing cabinet, bioreactor (tank kind equipment), pipe-line system (online sterilizing), filter.
Existing steam generator generally is comprised of steam cylindrical shell and the heat-exchange inner container that is arranged in the steam cylindrical shell, this steam generator in the course of the work, main by heat-exchange inner container, injecting thermal medium, through overheated exchange, the liquid in the steam cylindrical shell is heated, liquid in the steam cylindrical shell can, in the situation that lasting heat exchange is vaporized gradually, be required steam.Heat-exchange inner container is the core of whole steam generator, current heat-exchange inner container is Pressure Vessel, by alloy pipe, be made, there is superpower ductility and toughness, also need again the surface of heat-exchange inner container that one deck coat is set, can't guarantee in prior art that nanometer heat absorption coat has the identical coefficient of expansion with the courage wall, cause the coat be full of cracks when carbon steel because expanding with heat and contract with cold, come off, affect the normal operation of heat-exchange inner container.
Summary of the invention
The object of the present invention is to provide a kind of cloudburst treatment art of novel heat-exchange inner container.
According to an aspect of the present invention, provide a kind of cloudburst treatment art of heat-exchange inner container, comprised the steps:
(1) heat-exchange inner container is placed on the workbench of controllable rotary mechanism;
(2) by the rotation of controllable rotary winding machine heat-exchange inner container, and keep its uniform rotation;
(3) the jet surface steel ball to described heat-exchange inner container by shot-peening mechanism, realize the shot-peening shock peening, makes the surface of heat-exchange inner container that plastic deformation generation pit occur;
Especially, the controllable rotary mechanism in step (1) also comprises: be provided with an outer sleeve on described workbench, described heat-exchange inner container is placed in outer sleeve, realizes the protection of heat exchanging inner bag and is convenient to reclaim steel ball.
Especially, the injection steel ball in step (3) is the alloy steel ball, and its detailed step is as follows:
A, described shot-peening mechanism are arranged on the internal face and outside wall surface same position of heat-exchange inner container, and described shot-peening mechanism can realize moving up and down;
The internal face of B, the synchronous heat exchanging inner bag of described shot-peening mechanism and outside wall surface high velocity jet alloy steel ball, and constantly spray evenly steel ball from top to bottom or from the bottom to top;
The internal face of C, described heat-exchange inner container and outside wall surface evenly are subject to the collision of steel ball, form intensive tiny and uniform pit.
Especially, shot-peening mechanism repeatedly sprays steel ball evenly from top to bottom or from the bottom to top, and the controllable rotary mechanism area that remains a constant speed in the whole course of work is moved hot inner bag and rotated.
Especially, also comprise the steps: that the residue to producing after steel ball and heat-exchange inner container impact is recycled, described heat-exchange inner container is cleaned simultaneously, to carry out nanometer heat absorption coating processes.
A kind of shot-blast unit of realizing the cloudburst treatment art of described heat-exchange inner container, comprise controllable rotary mechanism and shot-peening mechanism, described controllable rotary mechanism comprises frame and motor, the rotating disk be connected with motor on frame is set and is arranged at the outer sleeve on rotating disk, described rotating disk top forms workbench, described shot-peening mechanism comprises compressed air shotblasting machine and the telescoping tube be connected with compressed air shotblasting machine, and described telescoping tube is arranged at the top of rotating disk.
Especially, motor is reducing motor, is provided with a bearing on described frame, and described rotating disk is connected with bearing by rotating shaft, and is located at the top of frame, and the end of described reducing motor rotor and rotating shaft is provided with toothed disc, and connects by chain.
Especially, shot-peening mechanism also comprises air compressor machine, and described air compressor machine is connected with described compressed air shotblasting machine.
Especially, shot-peening mechanism arranges two telescoping tubes altogether, and the end of described telescoping tube is provided with jet, and the jet of described two telescoping tubes is relatively and on the same level position.
Especially, every two telescoping tubes of take are an injection unit, and described shot-peening mechanism comprises many group injection units.
Beneficial effect of the present invention: the cloudburst treatment art of heat-exchange inner container of the present invention, by antifriction alloy steel ball high velocity jet for the inner bag surfaces externally and internally, realize the shot-peening shock peening, make its surfacing generation local plastic deformation produce pit and present the adhesive ability of intensive tiny and uniform sags and crests with reinforcement coat and courage wall.Can make follow-up nanometer heat absorption apply operation, after high-temperature roasting, the zigzag gummed between coat and courage wall makes both combinations more firmly stable.Thereby further improve the heat-exchange inner container performance, and effectively extend the service life of heat-exchange inner container.
Shot-blast process can keep performance and the surface integrity of steel; Simultaneously, steel surface is had to invigoration effect, increase case hardness, eliminate stress, can improve the fatigue behaviour of steel, this is very favourable to the overall performance that improves heat-exchange inner container.Spray paint, bead before all capped processing such as spraying, but descale, residue, dirt make steel surface definitely clean, improve spraying cover layer adhesive force and anti-corrosion capability simultaneously.Guaranteed that nanometer heat absorption coat has the identical coefficient of expansion with the courage wall, the situation of avoiding carbon steel to cause the coat be full of cracks because expanding with heat and contract with cold, come off simultaneously.
The present invention simultaneously also provides the shot-blast unit of realizing above-mentioned technique, air compressor machine, compressed air shotblasting machine, high-strength alloy steel ball, Expansion spray tube, adjustable speed rotating disk, outer sleeve, consists of; The heat-exchange inner container of processing is placed on rotating disk, and a sleeve is put in the inner bag periphery, during turntable rotation, the 2 synchronous heat exchanging inner bag of Expansion spray tube inside and outside wall high velocity jet steel balls, and at the uniform velocity constantly spray steel ball from top to bottom.
The accompanying drawing explanation
The cloudburst treatment art flow chart that Fig. 1 is heat-exchange inner container of the present invention.
The structural representation that Fig. 2 is shot-blast unit of the present invention.
Fig. 3 is the a-quadrant enlarged diagram in Fig. 2.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is further detailed explanation.
Fig. 1 to Fig. 3 has schematically shown according to the cloudburst treatment art of heat-exchange inner container of the present invention and shot-blast unit.
Embodiment 1
According to an aspect of the present invention, provide a kind of cloudburst treatment art of heat-exchange inner container, comprised the steps:
(1) regulate the design parameter of controllable rotary mechanism, be provided with an outer sleeve 004 on described workbench, heat-exchange inner container is placed in outer sleeve 004, realizes the protection of heat exchanging inner bag 007 and is convenient to reclaim alloy steel ball 008;
(2), by the rotation of controllable rotary winding machine heat-exchange inner container 007, controllable rotary mechanism moves hot inner bag 007 and rotates at the area that remains a constant speed in the whole course of work;
(3) the jet surface alloy alloy steel ball 008 to described heat-exchange inner container 007 by shot-peening mechanism, realize the shot-peening shock peening, makes the surface of heat-exchange inner container 007 that plastic deformation generation pit occur; Specific as follows:
A, described shot-peening mechanism are arranged on the internal face and outside wall surface same position of heat-exchange inner container 007, and described shot-peening mechanism can realize moving up and down;
The internal face of B, the synchronous heat exchanging inner bag 007 of described shot-peening mechanism and outside wall surface high velocity jet high-strength alloy alloy steel ball 008, and repeatedly constantly spray evenly alloy steel ball 008 from top to bottom or from the bottom to top;
The internal face of C, described heat-exchange inner container 007 and outside wall surface evenly are subject to the collision of alloy steel ball 008, form intensive tiny and uniform pit.
(4): the residue produced after alloy steel ball 008 and heat-exchange inner container 007 impact is recycled, and described heat-exchange inner container 007 is cleaned, to carry out nanometer heat absorption coating processes simultaneously.
A kind of shot-blast unit of realizing the cloudburst treatment art of described heat-exchange inner container 007, comprise controllable rotary mechanism and shot-peening mechanism, described controllable rotary mechanism comprises frame 001, and the motor 002 on frame 001 is set, the rotating disk 003 be connected with motor 002 and be arranged at the outer sleeve 004 on rotating disk 003, motor 002 is reducing motor in the present embodiment, be provided with a bearing 005 on described frame 001, described rotating disk 003 is connected with bearing 005 by rotating shaft, and be located at the top of frame 001, the end of described reducing motor rotor and rotating shaft is provided with toothed disc 006, and connect by chain 007.
Described rotating disk 003 top forms workbench, and described shot-peening mechanism comprises compressed air shotblasting machine 009, air compressor machine 010 and the telescoping tube 011 be connected with compressed air shotblasting machine 009, and described telescoping tube 011 is arranged at the top of rotating disk 003.Described air compressor machine 010 is connected with described compressed air shotblasting machine 009.Compressed air shotblasting machine 009 structure arranges two telescoping tubes 011 altogether in the present embodiment, and the end of described telescoping tube 011 is provided with jet, and the jet of described two telescoping tubes 011 is relatively and on the same level position.
Beneficial effect of the present invention: the cloudburst treatment art of heat-exchange inner container 007 of the present invention, by antifriction alloy alloy steel ball 008 high velocity jet for the inner bag surfaces externally and internally, realize the shot-peening shock peening, make its surfacing generation local plastic deformation produce pit and present the adhesive ability of intensive tiny and uniform sags and crests with reinforcement coat and courage wall.Can make follow-up nanometer heat absorption apply operation, after high-temperature roasting, the zigzag gummed between coat and courage wall makes both combinations more firmly stable.Thereby further improve heat-exchange inner container 007 performance, and effectively extend the service life of heat-exchange inner container 007.
Shot-blast process can keep performance and the surface integrity of steel; Simultaneously, steel surface is had to invigoration effect, increase case hardness, eliminate stress, can improve the fatigue behaviour of steel, this is very favourable to the overall performance that improves heat-exchange inner container 007.Spray paint, bead before all capped processing such as spraying, but descale, residue, dirt make steel surface definitely clean, improve spraying cover layer adhesive force and anti-corrosion capability simultaneously.Guaranteed that nanometer heat absorption coat has the identical coefficient of expansion with the courage wall, the situation of avoiding carbon steel to cause the coat be full of cracks because expanding with heat and contract with cold, come off simultaneously.
Simultaneously the present invention also provides the shot-blast unit of realizing above-mentioned technique, rotating disk 003, the outer sleeve 004 of air compressor machine 010, compressed air shotblasting machine 009, high-strength alloy steel ball, Expansion spray tube, adjustable speed, consists of; The heat-exchange inner container 007 of processing is placed on rotating disk 003, and a sleeve is put in the inner bag periphery, during rotating disk 003 rotation, 2 synchronous heat exchanging inner bag 007 inside and outside wall high velocity jet alloy steel balls 008 of Expansion spray tube, and at the uniform velocity constantly spray alloy steel ball 008 from top to bottom.
Embodiment 2
The difference of the present embodiment and embodiment 1 is, every two telescoping tubes 011 of take are an injection unit, described shot-peening mechanism comprises many group injection units, so can carry out the shot-peening shock peening at multi-faceted heat exchanging inner bag 007 simultaneously, effect is better, other have realized the effect that embodiment 1 reaches all in the same manner as in Example 1 simultaneously.
The foregoing is only the preferred embodiment of the present invention, for the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, all belong to protection scope of the present invention.
Claims (10)
1. the cloudburst treatment art of heat-exchange inner container, is characterized in that, comprises the steps:
(1) heat-exchange inner container is placed on the workbench of controllable rotary mechanism;
(2) by the rotation of controllable rotary winding machine heat-exchange inner container, and keep its uniform rotation;
(3) the jet surface steel ball to described heat-exchange inner container by shot-peening mechanism, realize the shot-peening shock peening, makes the surface of heat-exchange inner container that plastic deformation generation pit occur.
2. the cloudburst treatment art of heat-exchange inner container according to claim 1; it is characterized in that; controllable rotary mechanism in described step (1) also comprises: be provided with an outer sleeve on described workbench; described heat-exchange inner container is placed in outer sleeve, realizes the protection of heat exchanging inner bag and is convenient to reclaim steel ball.
3. the cloudburst treatment art of heat-exchange inner container according to claim 1, is characterized in that, the injection steel ball in described step (3) is the alloy steel ball, and its detailed step is as follows:
A, described shot-peening mechanism are arranged on the internal face and outside wall surface same position of heat-exchange inner container, and described shot-peening mechanism can realize moving up and down;
The internal face of B, the synchronous heat exchanging inner bag of described shot-peening mechanism and outside wall surface high velocity jet alloy steel ball, and constantly spray evenly steel ball from top to bottom or from the bottom to top;
The internal face of C, described heat-exchange inner container and outside wall surface evenly are subject to the collision of steel ball, form intensive tiny and uniform pit.
4. the cloudburst treatment art of heat-exchange inner container according to claim 3, it is characterized in that, described shot-peening mechanism repeatedly sprays steel ball evenly from top to bottom or from the bottom to top, and the controllable rotary mechanism area that remains a constant speed in the whole course of work is moved hot inner bag and rotated.
5. the cloudburst treatment art of heat-exchange inner container according to claim 1, it is characterized in that, also comprise the steps: that the residue to producing after steel ball and heat-exchange inner container impact is recycled, described heat-exchange inner container is cleaned simultaneously, to carry out nanometer heat absorption coating processes.
6. a shot-blast unit of realizing the cloudburst treatment art of the described heat-exchange inner container of claim 1 to 5 any one, it is characterized in that, comprise controllable rotary mechanism and shot-peening mechanism, described controllable rotary mechanism comprises frame and motor, the rotating disk be connected with motor on frame is set and is arranged at the outer sleeve on rotating disk, described rotating disk top forms workbench, described shot-peening mechanism comprises compressed air shotblasting machine and the telescoping tube be connected with compressed air shotblasting machine, and described telescoping tube is arranged at the top of rotating disk.
7. shot-blast unit according to claim 6, it is characterized in that, described motor is reducing motor, be provided with a bearing on described frame, described rotating disk is connected with bearing by rotating shaft, and be located at the top of frame, the end of described reducing motor rotor and rotating shaft is provided with toothed disc, and connects by chain.
8. shot-blast unit according to claim 6, is characterized in that, described shot-peening mechanism also comprises air compressor machine, and described air compressor machine is connected with described compressed air shotblasting machine.
9. shot-blast unit according to claim 6, is characterized in that, shot-peening mechanism arranges two telescoping tubes altogether, and the end of described telescoping tube is provided with jet, and the jet of described two telescoping tubes is relatively and on the same level position.
10. shot-blast unit according to claim 9, is characterized in that, every two telescoping tubes of take are an injection unit, and described shot-peening mechanism comprises many group injection units.
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| CN201310456136.9A CN103465173B (en) | 2013-09-29 | 2013-09-29 | The cloudburst treatment art of heat-exchange inner container and shot-blast unit |
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Cited By (4)
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| CN105127906A (en) * | 2015-08-25 | 2015-12-09 | 杨华杰 | Vertical shot blasting processing machine system for pipe wall surface processing and shot blasting processing method |
| CN108818324A (en) * | 2018-07-11 | 2018-11-16 | 中国航发北京航空材料研究院 | A kind of shot-blast unit and composite strengthening method of thin-walled wheel disc |
| CN109112277A (en) * | 2018-09-12 | 2019-01-01 | 叶锦程 | A kind of circular ring shape cast inner wall processing peener |
| CN112090983A (en) * | 2020-09-04 | 2020-12-18 | 宜昌中南精密钢管有限公司 | Method for increasing adhesion of lining bimetal composite pipe |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109112277B (en) * | 2018-09-12 | 2020-11-27 | 嵇旭辉 | Ball device is thrown in processing of ring shape foundry goods inner wall |
| CN112090983A (en) * | 2020-09-04 | 2020-12-18 | 宜昌中南精密钢管有限公司 | Method for increasing adhesion of lining bimetal composite pipe |
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| CN103465173B (en) | 2016-08-10 |
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Address after: Hsinchu Songshan Lake high tech Industrial Development Zone of Dongguan City, Guangdong province 523808 No. 4 Building No. 5, third new Guangdong 4, 5 Patentee after: Environmental protection Limited by Share Ltd Address before: 523000 Dongguan City, Zhejiang Province, Songshan Lake high tech Industrial Development Zone, the northern industrial city of small science and technology enterprises in the park, building, room 2, room 4, Room 201 Patentee before: Guangzhou Loongzheng Energy Saving Environmental Protection Technology Co., Ltd. |