CN103465009B - Horizontal group of LNG car bottle Cylinder and end socket is to device - Google Patents

Horizontal group of LNG car bottle Cylinder and end socket is to device Download PDF

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Publication number
CN103465009B
CN103465009B CN201310410454.1A CN201310410454A CN103465009B CN 103465009 B CN103465009 B CN 103465009B CN 201310410454 A CN201310410454 A CN 201310410454A CN 103465009 B CN103465009 B CN 103465009B
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China
Prior art keywords
square tube
supporting square
connecting axle
cylinder
end socket
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CN201310410454.1A
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CN103465009A (en
Inventor
刘威
逄钊华
王可栋
迟红
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Qingdao Putian Intelligent Manufacturing Co., Ltd
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QINGDAO PUTIAN AUTOMOBILE PARTS Co Ltd
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Abstract

The invention discloses a kind of horizontal group of LNG car bottle Cylinder and end socket to device, it comprises falsework, lifting alignment table, rear position rotating mechanism and front jacking mechanism; Described lifting alignment table comprises two supporting square tubes, cylindrical shell is placed on two supporting square tubes, supporting square tube tilts towards cylindrical shell axis direction, and the supporting surface of supporting square tube is arranged at intervals with several multi-directional ball, is provided with the adjusting device controlling its lifting in the below of supporting square tube; Described rear position rotating mechanism comprises handwheel, connecting axle and locating detent, and handwheel drives locating detent to rotate by connecting axle, has the blind hole of mating with rear head back shaft at the end opens of connecting axle; The fairlead that described front jacking mechanism comprises cylinder and mates with front head distributor, fairlead is arranged on cylinder guidance bar.Adopt this device to carry out Cylinder and end socket group pair, alignment is good, and cylindrical shell need not overturn, and can alleviate the labour intensity of workman, improves the production efficiency of product.

Description

Horizontal group of LNG car bottle Cylinder and end socket is to device
Technical field
The present invention relates to car bottle field, specifically relate to a kind of horizontal group of LNG car bottle inner bag Cylinder and end socket to device.
Background technology
In LNG (liquefied natural gas) car bottle batch production process, the group of inner bag cylindrical shell and front and back end socket is right, is a difficult problem for enterprise's headache always.General employing vertical group pair, its shortcoming is group to alignment difference and difficult operation, and during cylindrical shell upset, labour intensity is high.These seriously constrain the production efficiency of enterprise.
Summary of the invention
The object of the present invention is to provide a kind of horizontal group of LNG car bottle Cylinder and end socket to device, adopt this device to carry out Cylinder and end socket group pair, alignment is good, and cylindrical shell need not overturn, and can alleviate the labour intensity of workman, improves the production efficiency of product.
The technology used in the present invention solution is:
A kind of horizontal group of LNG car bottle Cylinder and end socket is to device, comprise falsework, lifting alignment table, rear position rotating mechanism and front jacking mechanism, lifting alignment table is arranged on the bottom of falsework, and rear position rotating mechanism and front jacking mechanism are separately positioned on the two ends, left and right of falsework; Described lifting alignment table comprises two supporting square tubes, article two, supporting square tube to be arranged in parallel along falsework length direction in same level, cylindrical shell is placed on two supporting square tubes, supporting square tube tilts towards cylindrical shell axis direction, the supporting surface of supporting square tube is arranged at intervals with several multi-directional ball, is provided with the adjusting device controlling its lifting in the below of supporting square tube; Described rear position rotating mechanism comprises handwheel, connecting axle and locating detent, and handwheel drives locating detent to rotate by connecting axle, has the blind hole of mating with rear head back shaft at the end opens of connecting axle; The fairlead that described front jacking mechanism comprises cylinder and mates with front head distributor, fairlead is arranged on cylinder guidance bar.
Preferably, described adjusting device comprises adjustment square tube and support post, the upper end of square tube is regulated to be connected with supporting square tube integral type, support post is vertically arranged on falsework, square tube is regulated to be enclosed within the outside of support post, and be fixedly connected with support post by bolt, adjustment square tube vertically offers bar shaped fixing hole.
Preferably, described falsework comprises left crossbeam and right crossbeam, rear position rotating organization establishes is in the centre position of left crossbeam, left crossbeam offers the left through hole passed for connecting axle, before hold out against the centre position of organization establishes at right crossbeam, right crossbeam offers the right through hole passed for cylinder guide post.
Preferably, described handwheel is connected with connecting axle by flat key, and connecting axle and locating detent are welded as a whole, and connecting axle is installed 2 bearings simultaneously bearing axial force and radial load, bearing is placed on bearing block, and bearing block is fixed on the left crossbeam of falsework.
Preferably, each supporting square tube is supported by 3 adjusting devices and is regulated lifting, and described 3 adjusting devices lay respectively at two ends, below and the middle position of supporting square tube.
Preferably, described locating detent is provided with protection pad.
The present invention has following Advantageous Effects:
1, adopt horizontal group pair, cylindrical shell need not overturn, and can alleviate the labour intensity of workman, improves the production efficiency of product;
2, by centering hoistable platform, effectively can regulate the alignment of cylinder liner cylindrical shell and front and back end socket, group, to convenient, is easy to realize;
3, being elevated the multi-directional ball that centering platform is arranged can make cylinder liner cylindrical shell axially move and rotate in a circumferential direction motion, can flexible modulation when to organize pair;
4, the relative position of rear head and Cylinder assembly can be regulated by hand wheel rotating, flexible to operation;
5, locating detent is provided with protection pad, scuffing when can prevent rear head from assembling, and improves product surface quality.
Accompanying drawing explanation
Below in conjunction with accompanying drawing and detailed description of the invention, the invention will be further described:
Fig. 1 is structural representation of the present invention;
Fig. 2 is that the present invention is by top view during Cylinder and end socket group pair;
Fig. 3 is that the present invention is by side view during Cylinder and end socket group pair;
Fig. 4 is the zoomed-in view of a-quadrant in Fig. 3.
In figure: 1-falsework, 2-is elevated alignment table, 201-supporting square tube, 202-multi-directional ball, 203-regulates square tube, 204-support post, 205-bolt, 206-bar shaped fixing hole, position rotating mechanism after 3-, 301-handwheel, 302-connecting axle, 303-locating detent, 304-bearing, 305-bearing block, 306-blind hole, jacking mechanism before 4-, 401-cylinder, 402-air cylinder fixed plate, 403-fairlead, 5-cylindrical shell.
Detailed description of the invention
By reference to the accompanying drawings, a kind of horizontal group of LNG car bottle Cylinder and end socket, to device, comprises falsework 1, lifting alignment table 2, rear position rotating mechanism 3 and front jacking mechanism 4.Lifting alignment table 2 is arranged on the bottom of falsework 1, and rear position rotating mechanism 3 and front jacking mechanism 4 are separately positioned on the two ends, left and right of falsework 1.Lifting alignment table 2 comprises the length direction of two supporting square tubes, 201, two supporting square tubes 201 in same level and along falsework 1 and is arranged in parallel, and cylindrical shell 5 is placed on two supporting square tubes 201.Article two, supporting square tube 201 all tilts towards the axis direction of cylindrical shell 5, guarantees a certain surface of supporting square tube 201 and the lower end in contact of cylindrical shell 5, and namely described surface is the supporting surface supporting cylindrical shell 5.Article two, the angle of inclination of supporting square tube 201 is all preferably 45 °, and namely the supporting surface of two supporting square tubes 201 is vertical.The supporting surface of supporting square tube 201 is arranged at intervals with several multi-directional ball 202, cylindrical shell 5 can be made to axially move and rotate in a circumferential direction motion.The below of supporting square tube 201 is provided with adjusting device, and adjusting device comprises adjustment square tube 203 and support post 204.The upper end of square tube 203 is regulated to be connected with supporting square tube 201 integral type, support post 204 is vertically arranged in the base cross members of falsework 1, square tube 203 is regulated to be enclosed within the outside of support post 204, and be fixedly connected with support post 204 by bolt 205, support post 204 is provided with screw, adjustment square tube 203 vertically offers bar shaped fixing hole 206.Adjusting device can control the lifting of supporting square tube 201, and then the alignment of adjustable cylindrical shell 5 and front and back end socket.
Described rear position rotating mechanism 3 comprises handwheel 301, connecting axle 302 and locating detent 303.Handwheel 301 is connected with connecting axle 302 by flat key, connecting axle 302 and locating detent 303 are welded as a whole, connecting axle 302 is installed 2 bearings 304 simultaneously bearing axial force and radial load, bearing 304 is placed on bearing block 305, bearing block 305 is fixed on the left crossbeam of falsework, and left crossbeam offers the left through hole passed for connecting axle 302.Handwheel 301 drives locating detent 303 to rotate by connecting axle 302, and the end of connecting axle 302 is provided with blind hole 306, and blind hole 306 is mated with rear head back shaft, and during assembling, rear head does not need human assistance, and group is convenient and strength-saving to process.
Described front jacking mechanism 4 comprises cylinder 401, air cylinder fixed plate 402 and fairlead 403, fairlead 403 is arranged on cylinder 401 guide post, cylinder 401 is fixed in air cylinder fixed plate 402, air cylinder fixed plate 402 is fixed on the right crossbeam of falsework 1, and the right crossbeam of falsework 1 and air cylinder fixed plate 402 offer the right through hole passed for cylinder guide post.Fairlead 403 mates with front head distributor, does not need human assistance during assembling, and group is convenient and strength-saving to process.
As to further improvement of the present invention, each supporting square tube 201 above-mentioned is all supported by 3 adjusting devices and regulates lifting, and described 3 adjusting devices lay respectively at two ends, below and the middle position of supporting square tube.On the left and right crossbeam of above-mentioned falsework 1, guide plate is strengthened in welding.Locating detent 303 is provided with protection pad, scuffing when can prevent rear head from assembling, improves product surface quality.
Below the course of work of the present invention is described:
When LNG car bottle inner bag cylindrical shell and front and back end socket group pair, first can be put into sleeping for cylindrical shell 5 on lifting alignment table 2, front head is assembled on front jacking mechanism 4, rear head is assembled in rear position rotating mechanism 3, and be clamped by locating detent.Control the lifting of lifting alignment table by adjusting device, regulate the alignment of cylindrical shell 5 and front and back end socket.Then make cylindrical shell 5 move right near the position of front head, and cylindrical shell 5 is done rotate in a circumferential direction in right amount, turn to appropriate location, cylindrical shell 5 and front head are grouping.Make cylindrical shell 5 move to the position of close rear head left after completing again, on the one hand cylindrical shell 5 is done and rotate in a circumferential direction in right amount, control rear head by handwheel on the other hand and turn to appropriate location, cylindrical shell 5 and rear head group pair.
The relevant technologies content do not addressed in aforesaid way is taked or uses for reference prior art to realize.
It should be noted that, under the instruction of this description, any equivalents done by those skilled in the art, or obvious variant, all should within protection scope of the present invention.

Claims (6)

1. horizontal group of a LNG car bottle Cylinder and end socket is to device, it is characterized in that: comprise falsework, lifting alignment table, rear position rotating mechanism and front jacking mechanism, lifting alignment table is arranged on the bottom of falsework, and rear position rotating mechanism and front jacking mechanism are separately positioned on the two ends, left and right of falsework; Described lifting alignment table comprises two supporting square tubes, article two, supporting square tube to be arranged in parallel along falsework length direction in same level, cylindrical shell is placed on two supporting square tubes, supporting square tube tilts towards cylindrical shell axis direction, the supporting surface of supporting square tube is arranged at intervals with several multi-directional ball, is provided with the adjusting device controlling its lifting in the below of supporting square tube; Described rear position rotating mechanism comprises handwheel, connecting axle and locating detent, and handwheel drives locating detent to rotate by connecting axle, has the blind hole of mating with rear head back shaft at the end opens of connecting axle; The fairlead that described front jacking mechanism comprises cylinder and mates with front head distributor, fairlead is arranged on cylinder guidance bar.
2. a kind of horizontal group of LNG car bottle Cylinder and end socket according to claim 1 is to device, it is characterized in that: described adjusting device comprises adjustment square tube and support post, the upper end of square tube is regulated to be connected with supporting square tube integral type, support post is vertically arranged on falsework, square tube is regulated to be enclosed within the outside of support post, and be fixedly connected with support post by bolt, adjustment square tube vertically offers bar shaped fixing hole.
3. a kind of horizontal group of LNG car bottle Cylinder and end socket according to claim 1 is to device, it is characterized in that: described falsework comprises left crossbeam and right crossbeam, rear position rotating organization establishes is in the centre position of left crossbeam, left crossbeam offers the left through hole passed for connecting axle, before hold out against the centre position of organization establishes at right crossbeam, right crossbeam offers the right through hole passed for cylinder guide post.
4. a kind of horizontal group of LNG car bottle Cylinder and end socket according to claim 1 is to device, it is characterized in that: described handwheel is connected with connecting axle by flat key, connecting axle and locating detent are welded as a whole, connecting axle is installed 2 bearings simultaneously bearing axial force and radial load, bearing is placed on bearing block, and bearing block is fixed on the left crossbeam of falsework.
5. a kind of horizontal group of LNG car bottle Cylinder and end socket according to claim 1 is to device, it is characterized in that: each supporting square tube is supported by 3 adjusting devices and regulated lifting, and described 3 adjusting devices lay respectively at two ends, below and the middle position of supporting square tube.
6. a kind of horizontal group of LNG car bottle Cylinder and end socket according to claim 1 is to device, it is characterized in that: described locating detent is provided with protection pad.
CN201310410454.1A 2013-09-11 2013-09-11 Horizontal group of LNG car bottle Cylinder and end socket is to device Active CN103465009B (en)

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104384810A (en) * 2014-11-24 2015-03-04 新兴能源装备股份有限公司 Low-temperature heat insulation gas cylinder horizontal seal head assembly device
CN109732348A (en) * 2019-03-06 2019-05-10 上海亨通海洋装备有限公司 Pressure-resistant cavity assembles all-in-one machine
CN110449863B (en) * 2019-07-31 2024-04-02 中船重工鹏力(南京)智能装备系统有限公司 Water heater inner container assembling machine

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Publication number Priority date Publication date Assignee Title
CN201220334Y (en) * 2008-03-18 2009-04-15 南通中集罐式储运设备制造有限公司 Assembly table for assembling can type container
CN201519866U (en) * 2009-09-18 2010-07-07 山东法因数控机械股份有限公司 Horizontal type pairing machine of heater liner capable of fast positioning liner
CN202053056U (en) * 2011-03-16 2011-11-30 山东中德设备有限公司 Tank assembling AIO
CN202278128U (en) * 2011-09-16 2012-06-20 郝玉民 Hot water tank-head assembling machine
CN202561432U (en) * 2012-03-06 2012-11-28 嘉兴压力容器厂 Air storage tank seal head assembly machine
CN102909510A (en) * 2012-10-17 2013-02-06 安徽肯达机械科技有限公司 End enclosure splicing device of non-circular container
CN202780439U (en) * 2012-08-21 2013-03-13 福州锦达技术工程有限公司 Rotary transmission part of oil cylinder guide sleeve
CN203437909U (en) * 2013-09-11 2014-02-19 青岛普天汽车配件有限公司 Horizontal type assembling device of barrel body and end sockets for LNG vehicle

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102575810B (en) * 2009-10-05 2015-07-08 苏雷亚特·波斯瑞斯克 Jigs and fixtures of cng containers for motor vehicles

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201220334Y (en) * 2008-03-18 2009-04-15 南通中集罐式储运设备制造有限公司 Assembly table for assembling can type container
CN201519866U (en) * 2009-09-18 2010-07-07 山东法因数控机械股份有限公司 Horizontal type pairing machine of heater liner capable of fast positioning liner
CN202053056U (en) * 2011-03-16 2011-11-30 山东中德设备有限公司 Tank assembling AIO
CN202278128U (en) * 2011-09-16 2012-06-20 郝玉民 Hot water tank-head assembling machine
CN202561432U (en) * 2012-03-06 2012-11-28 嘉兴压力容器厂 Air storage tank seal head assembly machine
CN202780439U (en) * 2012-08-21 2013-03-13 福州锦达技术工程有限公司 Rotary transmission part of oil cylinder guide sleeve
CN102909510A (en) * 2012-10-17 2013-02-06 安徽肯达机械科技有限公司 End enclosure splicing device of non-circular container
CN203437909U (en) * 2013-09-11 2014-02-19 青岛普天汽车配件有限公司 Horizontal type assembling device of barrel body and end sockets for LNG vehicle

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Address after: No. 188, Pinghu Road, Huangdao District, Qingdao, Shandong Province

Patentee after: Qingdao Putian Intelligent Manufacturing Co., Ltd

Address before: 266400 No. 117, Pinghu Road, Tieshan Industrial Park, Huangdao District, Shandong, Qingdao

Patentee before: QINGDAO PUTIAN AUTO PARTS Co.,Ltd.