CN103456582B - A kind of process making fluorescent tube - Google Patents
A kind of process making fluorescent tube Download PDFInfo
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- CN103456582B CN103456582B CN201210452450.5A CN201210452450A CN103456582B CN 103456582 B CN103456582 B CN 103456582B CN 201210452450 A CN201210452450 A CN 201210452450A CN 103456582 B CN103456582 B CN 103456582B
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- fluorescent tube
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- tube according
- pipe
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Abstract
The invention provides a kind of process making fluorescent tube, its technological process is for cutting a pipe → bend pipe → connect bridge → wash pipe → roasted tube → dusting → baking powder → rubbing head → go up stem stem/demarcation of annotating → be vented → seal → light → aging → pack, it is characterized in that, described upper stem stem/filling technique comprises dress silk → butt-joint → painting electronic shell → cored post → sorting.Adopt this technique to produce caliber is less, pipe range is longer high-power lamp.
Description
Technical field
The present invention relates to a kind of process, it is specifically related to a kind of process making fluorescent tube.
Background technology
Have a lot of process making fluorescent tube at present, common process is pipe cutting → bend pipe → dusting → roasted tube → crocus → seal → connect bridge → exhaust, wherein can add stem stem/automatically tie up a step in crocus and sealing step.Existing upper stem stem/automatically tie up can not differentiated treatment in different temperatures environment to light source in a step, because the performance of light source in different temperatures environment is distinguished to some extent, may occur the open circuit protection of mistake during high temperature.And the upper stem stem of existing technique/automatically tie up in a step does not promote circuit to adjust or Calibrating source power.The caliber that this explained hereafter goes out is less, if therefore pipe range is oversize cannot realize high power valve.
Summary of the invention
The object of the invention is to solve prior art Problems existing, a kind of process making fluorescent tube is provided, the high-power fluorescent tube that caliber is less, pipe range is longer can be produced.Use semiconductor synthetic material in upper stem stem/filling step simultaneously in process, differentiated treatment is carried out to the different performance of light source in different temperatures, improve efficiency and the precision of technique making.Add in technological process simultaneously and light demarcating steps, in this step, light source power is stable employs DetalR technology, and variableimpedance can promote circuit to adjust according to fluorescent tube or Calibrating source power, and in demarcation, variable R is used for Correctional tube pressure, Guan Liu.
In order to reach above-mentioned technical purpose, the present invention by the following technical solutions:
A kind of process making fluorescent tube, its technological process is for cutting a pipe → bend pipe → connect bridge → wash pipe → roasted tube → dusting → baking powder → rubbing head → go up stem stem → be vented → seal → light demarcation → aging → pack, and described upper stem stem technique comprises dress silk → butt-joint → painting electronic shell → cored post → sorting.
Preferably, described upper stem stem divides warm area to carry out, and during low temperature normality, uses 70% ultralow temperature ultraviolet to launch; During high temperature normality, use the liquid excited ultraviolet of 89% boiling point.
Preferably, described sorting uses UHF electronic ballast to drive, and full-bridge driver module, can reach high lumen coefficient.
Preferably, independent anchored filament in described butt-joint, increases the contact-making surface of seal wire and contact pin.
Preferably, described dusting uses dissolubility to spray when high temperature, excitation ray transformation substance thickeies one times.
Preferably, the powder in described dusting uses light metal oxide coating.
Preferably, the powder in described dusting uses nano-titanium or europium to activate magnesium aluminate.
Preferably, high temperature parabolic curved is used in described bend pipe.
Preferably, described in light in demarcation that light source power is stable employs DetalR technology, wherein R value is 84ohm, and Frequency is 45KHz.
A kind of advantage making the process of fluorescent tube provided by the invention mainly contains: the first, and the tube diameter produced can reach below 1.4cm, and unit pipe range can reach more than 22cm, can make that fluorescent tube is little at caliber, pipe range realizes high-power long.Second, semiconductor synthetic material is used in upper stem stem step in process, differentiated treatment is carried out to the different performance of light source in different temperatures, 70% excitation energy ultraviolet work is used at low-temperature space (0-40 degree Celsius), eliminate luminescent material low-temperature working and start slow problem, by reducing peak parameters and extend peak period.Utilize 89% excitation energy ultraviolet work at high-temperature region (65-80 degree Celsius), eliminate conventional light fixture open circuit protection mistake at high operating temperatures, peak wavelength amplitude is changed.Thus improve efficiency and the precision of technique making.3rd, add in technological process and light demarcating steps, in this step, light source power is stable employs DetalR technology, and variableimpedance can promote circuit to adjust according to fluorescent tube or Calibrating source power, and in demarcation, variable R is used for Correctional tube pressure, Guan Liu.
Embodiment
Below in conjunction with embodiment, the present invention is further detailed:
A kind of process making fluorescent tube, its technological process is for cutting a pipe → bend pipe → connect bridge → wash pipe → roasted tube → dusting → baking powder → rubbing head → go up stem stem → be vented → seal → light demarcation → aging → pack, and described upper stem stem technique comprises dress silk → butt-joint → painting electronic shell → cored post → sorting.
A kind of process making fluorescent tube provided by the invention can produce the high-power fluorescent tube that caliber is less, pipe range is longer.
The diameter cutting the fluorescent tube used in pipe step can reach below 1.4cm, and unit pipe range can reach 22cm.
High temperature parabola is used to bend in bend pipe step.
In dusting step, when carrying out under hot conditions, can carry out dissolubility spraying, excitation ray transformation substance thickeies one times.Powder can use light metal oxide coating, reduces blue photons migration, reduces light decay, can reduce the impulsive force of short wave ultraviolet simultaneously.Because blue light light decay is the strongest, so also magnesium aluminate can be activated with nano-titanium or europium to reduce light decay powder.
Dry when tube wall being processed in powder step and use the attachment of lightweight colloidal sol, reduce material sputtering precipitation.
In upper stem stem processing step, it is first dress silk; Carry out butt-joint again, in this substep, independent anchored filament, the contact-making surface increasing seal wire and contact pin is large, does not need to carry out any other process to seal wire; Then electronic shell is coated with; Refill stem stem, in this substep, wick application semiconductor synthetic material, uses two or more semiconductor element synthesis, using carbon crystal polymer as the light matchmaker in wick, makes wick have multiboot energy level.The different performance shown in different temperature environments for current light source product carries out a point warm area process.Use 70% excitation energy ultraviolet work at low-temperature space (0-40 degree Celsius), eliminate luminescent material low-temperature working and start slow problem, by reducing peak parameters and extend peak period.Utilize 89% excitation energy ultraviolet work at high-temperature region (65-80 degree Celsius), eliminate conventional light fixture open circuit protection mistake at high operating temperatures, peak wavelength amplitude is changed; Last sorting, in this substep, use UHF electronic ballast to drive, full-bridge driver module, can reach high lumen coefficient.
Employ high-pressure aerated then moment sealing technique in steps of exhausting, wherein gas is the combination of charged mist, ensure that the impurity content in confining gas space is extremely low, improves mist molecular homogeneity.
To light in demarcating steps that light source power is stable employs DetalR technology, variableimpedance can promote circuit to adjust according to fluorescent tube or Calibrating source power, and in demarcation, variable R is used for Correctional tube pressure, Guan Liu.
A kind of process making fluorescent tube provided by the invention, can produce the high-power fluorescent tube that caliber is less, pipe range is longer.Use semiconductor synthetic material in upper stem stem step simultaneously in process, differentiated treatment is carried out to the different performance of light source in different temperatures, improve efficiency and the precision of technique making.Add in technological process simultaneously and light demarcating steps, in this step, light source power is stable employs DetalR technology, and variableimpedance can promote circuit to adjust according to fluorescent tube or Calibrating source power, and in demarcation, variable R is used for Correctional tube pressure, Guan Liu.
Claims (8)
1. one kind makes the process of fluorescent tube, its technological process is for cutting a pipe → bend pipe → connect bridge → wash pipe → roasted tube → dusting → baking powder → rubbing head → go up stem stem → be vented → seal → light demarcation → aging → pack, it is characterized in that, described upper stem stem technique comprises dress silk → butt-joint → painting electronic shell → cored post → sorting; Described upper stem stem divides warm area to carry out, and during low temperature normality, uses 70% ultralow temperature ultraviolet to launch; During high temperature normality, use the liquid excited ultraviolet of 89% boiling point.
2. a kind of process making fluorescent tube according to claim 1, is characterized in that, described sorting uses UHF electronic ballast to drive, and full-bridge driver module, can reach high lumen coefficient.
3. a kind of process making fluorescent tube according to claim 1, is characterized in that, independent anchored filament in described butt-joint, increases the contact-making surface of seal wire and contact pin.
4. a kind of process making fluorescent tube according to claim 3, is characterized in that, described dusting uses dissolubility to spray when high temperature, excitation ray transformation substance thickeies one times.
5. a kind of process making fluorescent tube according to claim 4, is characterized in that, the powder in described dusting uses light metal oxide coating.
6. a kind of process making fluorescent tube according to claim 5, is characterized in that, the powder in described dusting uses nano-titanium or europium to activate magnesium aluminate.
7. a kind of process making fluorescent tube according to claim 5, is characterized in that, use high temperature parabolic curved in described bend pipe.
8. a kind of process making fluorescent tube according to claim 5, is characterized in that, described in light in demarcation that light source power is stable employs DetalR technology, wherein R value is 84ohm, and Frequency is 45KHz.
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| CN201210452450.5A CN103456582B (en) | 2012-11-13 | 2012-11-13 | A kind of process making fluorescent tube |
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| CN201210452450.5A CN103456582B (en) | 2012-11-13 | 2012-11-13 | A kind of process making fluorescent tube |
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| CN103456582A CN103456582A (en) | 2013-12-18 |
| CN103456582B true CN103456582B (en) | 2016-04-13 |
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Citations (7)
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| US4643690A (en) * | 1983-05-10 | 1987-02-17 | North American Philips Electric Corporation | Method of manufacturing metal halide lamp |
| JPH07254364A (en) * | 1994-03-14 | 1995-10-03 | Harrison Denki Kk | Manufacture of cold-cathode discharge lamp |
| CN1131338A (en) * | 1995-12-27 | 1996-09-18 | 朱英泉 | Beam type fluorescent lamp tube without leakage of ultravioltet light and its making technology |
| CN1274169A (en) * | 1999-05-14 | 2000-11-22 | 江涛 | Technology for manufacturing ring-shaped fluorescent lamp |
| CN1873883A (en) * | 2006-06-16 | 2006-12-06 | 扬州市明浩电光源厂 | Automatic production system for energy saving luminous tube |
| JP2010257840A (en) * | 2009-04-27 | 2010-11-11 | Toshiba Lighting & Technology Corp | Method of manufacturing fluorescent lamp |
| CN101996830A (en) * | 2009-08-10 | 2011-03-30 | 盐城豪迈照明科技有限公司 | Screw-type hot cathode fluorescent tube and manufacturing method thereof |
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2012
- 2012-11-13 CN CN201210452450.5A patent/CN103456582B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4643690A (en) * | 1983-05-10 | 1987-02-17 | North American Philips Electric Corporation | Method of manufacturing metal halide lamp |
| JPH07254364A (en) * | 1994-03-14 | 1995-10-03 | Harrison Denki Kk | Manufacture of cold-cathode discharge lamp |
| CN1131338A (en) * | 1995-12-27 | 1996-09-18 | 朱英泉 | Beam type fluorescent lamp tube without leakage of ultravioltet light and its making technology |
| CN1274169A (en) * | 1999-05-14 | 2000-11-22 | 江涛 | Technology for manufacturing ring-shaped fluorescent lamp |
| CN1873883A (en) * | 2006-06-16 | 2006-12-06 | 扬州市明浩电光源厂 | Automatic production system for energy saving luminous tube |
| JP2010257840A (en) * | 2009-04-27 | 2010-11-11 | Toshiba Lighting & Technology Corp | Method of manufacturing fluorescent lamp |
| CN101996830A (en) * | 2009-08-10 | 2011-03-30 | 盐城豪迈照明科技有限公司 | Screw-type hot cathode fluorescent tube and manufacturing method thereof |
Non-Patent Citations (1)
| Title |
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| 紧凑型荧光灯生产线的研究;李广安;《中国照明电器》;20011130(第11期);全文 * |
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| CN103456582A (en) | 2013-12-18 |
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Address after: 430000 Wuhan Donghu High-tech Park, Wuhan, Hubei Province Patentee after: Optical energy technology Co., Ltd. Address before: 430000 Wuhan Donghu High-tech Park, Wuhan, Hubei Province Patentee before: Wuhan Heguang Lighting Science & Technology Co., Ltd. |
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Effective date of registration: 20190619 Address after: 18th Floor, Golden Bell Hui Center, 28 Queen's Avenue East, Wanchai, Hong Kong, China Patentee after: Yundeng Industry (Hong Kong) Co., Ltd. Address before: 430000 Wuhan Donghu High-tech Park, Wuhan, Hubei Province Patentee before: Optical energy technology Co., Ltd. |
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Effective date of registration: 20191022 Address after: No. 524-4-278, floor 5, building B, Yunnan Software Park (industrial R & D base of high tech Zone), No. 220, Erhuan West Road, high tech Zone, Kunming City, Yunnan Province Patentee after: Yundeng photoelectric (Kunming) Co., Ltd. Address before: 18 / F, Admiralty centre, 28 Queen's Road East, Wanchai, Hong Kong, China Patentee before: Yundeng Industry (Hong Kong) Co., Ltd. |
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