CN103454993A - Yarn defect detection system and implementation method - Google Patents

Yarn defect detection system and implementation method Download PDF

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Publication number
CN103454993A
CN103454993A CN2013103151418A CN201310315141A CN103454993A CN 103454993 A CN103454993 A CN 103454993A CN 2013103151418 A CN2013103151418 A CN 2013103151418A CN 201310315141 A CN201310315141 A CN 201310315141A CN 103454993 A CN103454993 A CN 103454993A
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section
communication repeating
driver module
repeating controller
section communication
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CN103454993B (en
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高明煜
徐英杰
曾毓
黄继业
何志伟
吴占雄
李芸
杨宇翔
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ZHEJIANG KANGLI AUTOMATIC CONTROL TECHNOLOGY CO LTD
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Hangzhou Dianzi University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The invention discloses a yarn defect detection system and an implementation method. An existing technology is low in communication efficiency, complex in wiring and high in later-period maintenance cost. A data server is communicated with an Ethernet driver module of a first section communication relay controller through the Ethernet, a CAN driver module NO.1 of the first section communication relay controller is communicated with CAN driver modules NO.1 of second-Mth communication relay controllers through CANs, a CAN driver module NO.2 of the first section communication relay controller is communicated with CAN driver modules of a first-Nth yarn cleaners on the section where the first section communication relay controller is located through CANs, and CAN driver modules NO.2 of the second-M controllers are communicated with CAN driver modules of the first-Nth yarn cleaners on the sections where the second-Mth controllers are located through CANs. The yarn defect detection system has the advantages of being high in communication efficiency and fault tolerance and low in later-period maintenance cost.

Description

A kind of yarn flaws detection system and implementation method
Technical field
The invention belongs to the application of electronic technology field, specifically belong to the weaving electronic technology field, be specifically related to a kind of yarn flaws detection system and implementation method.
Background technology
Existing yarn flaws detection system great majority communicate by RS485.Because total line use ratio of RS485 communication modes is lower, nodes is limited, and speed is slower, and fault-tolerance is low, causes adopting the yarn flaws on-line detecting system of RS485 bus to have a communication efficiency low, wiring complexity, the shortcoming that later maintenance cost is high.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, a kind of yarn flaws detection system and implementation method are provided.
A kind of yarn flaws detection system of the present invention comprises data server module, No. 1 section communication repeating controller (main communication repeating controller) module, No. 2~M section communication repeating controller and a plurality of ingot yarn clearer;
Described data server module adopts PC, and described No. 1 section communication repeating controller (main communication repeating controller) module comprises arm processor STM32F107, Ethernet driver module, CAN driver module NO.1, CAN driver module NO.2 and address setting device; Described No. 2~M section communication repeating controller module has M-1 (2≤M≤100), comprises arm processor STM32F107, CAN driver module NO.1, CAN driver module NO.2 and address setting device; Described No. 1 section communication repeating controller and No. 2~M section communication repeating controller all are connected to respectively N yarn clearer, 8≤N≤100 wherein, and each yarn clearer module comprises arm processor STM32F103, CAN driver module and address setting device.
The Ethernet driver module of described data server and No. 1 section communication repeating controller communicates by Ethernet, between the CAN driver module NO.1 of the CAN driver module NO.1 of described No. 1 section communication repeating controller and No. 2~M signal communication window machine controller, adopts CAN to communicate by letter; Between the CAN driver module of the CAN driver module NO.2 of described No. 1 section communication repeating controller and the 1# of its place section~N# yarn clearer, adopt CAN to communicate by letter; The CAN driver module NO.2 of described No. two sections~M controller adopts CAN to communicate by letter with it separately between the CAN driver module of the 1# of place section~N# yarn clearer.
A kind of implementation method of yarn flaws detection system, the method specifically comprises the following steps:
Step (1): No. 2~M section communication repeating controller is 2,3 by address setting device by address setting ... M, No. 1 section communication repeating controller is 0 by address setting device by address setting, and the 1# of each section~N# yarn clearer is decided to be 1,2 by the address setting device of self by address ... N;
Step (2): the arm processor of No. 1 section communication repeating controller reads and analyzes the setting parameter information that data server issues by ethernet port, is converted into the CAN order and is stored in internal memory; No. 1 section communication repeating controller, by CAN driver module NO.1 wherein, is handed down to No. 2~M section communication repeating controller by the CAN order be stored in internal memory;
Step (3): No. 2~M section communication repeating controller receives by CAN driver module NO.1 separately the CAN order that No. 1 section communication repeating controller issues; When the address that No. 2~M section communication repeating controller is analyzed this order conforms to the address of oneself, read the content of this order, it is stored in internal memory;
Step (4): the arm processor of No. 1 section communication repeating controller and No. 2~M section communication repeating controller is by CAN driver module NO.2 separately, will be stored in CAN order in internal memory and be handed down to the 1# of place section~N# yarn clearer;
Step (5): the 1# of No. 1 section communication repeating controller place section~N# yarn clearer receives by CAN driver module separately the CAN order that No. 1 section communication repeating controller issues; When the address that the 1# of No. 1 section communication repeating controller place section~N# yarn clearer is analyzed this order conforms to the address of oneself, read the content of this order, be translated into setting parameter information and be stored in internal memory, and detect yarn flaws according to setting parameter information;
Step (6): No. 2~M section communication repeating controller CAN driver module of the 1# of place section~N# yarn clearer by separately separately receives the CAN order that the communication repeating controller of this probe place section issues; When the address that the 1# of No. 2~M section communication repeating controller place section~N# yarn clearer is analyzed this order conforms to the address of oneself, read the content of this order, be translated into setting parameter information and be stored in internal memory, and detect yarn flaws according to setting parameter information.
Beneficial effect of the present invention: between No. 1 section communication repeating controller and No. 2~M signal communication window machine controller, between the 1# of main communication repeating controller and its place section~N# yarn clearer, No. 2~M signal communication window machine controller and its all adopt the CAN bus to communicate between 1# of place section~N# yarn clearer separately, with the RS485 bus, compare, there is communication efficiency high, fault-tolerance is high, the advantage that later maintenance cost is low.The multipotency of whole yarn flaws on-line detecting system is realized the interconnected of 10000 ingot yarn clearers, Ethernet driver module by main communication repeating controller, the user can carry out remote monitoring to whole workshop at the PC end, controls clearing efficiency, the Real-time Obtaining yield data.The number of the number of communication repeating controller and each section corresponding yarn clearer of communication repeating controller can change flexibly according to the scale of a whole set of frame, and the reliability of whole yarn flaws on-line detecting system and cutting are promoted greatly.
The accompanying drawing explanation
Fig. 1 is schematic block circuit diagram of the present invention.
Embodiment
As shown in Figure 1, yarn flaws detection system of the present invention comprises data server module, No. 1 section communication repeating controller (main communication repeating controller) module, No. 2~M section communication repeating controller and a plurality of yarn clearer;
Described data server module adopts PC, and described No. 1 section communication repeating controller (main communication repeating controller) module comprises arm processor STM32F107, Ethernet driver module, CAN driver module NO.1, CAN driver module NO.2 and address setting device; Described No. 2~M section communication repeating controller module has M-1 (2≤M≤100), comprises arm processor STM32F107, CAN driver module NO.1, CAN driver module NO.2 and address setting device; Described No. 1 section communication repeating controller and No. 2~M section communication repeating controller all are connected to respectively N yarn clearer, 8≤N≤100 wherein, and each yarn clearer module comprises arm processor STM32F103, CAN driver module and address setting device.
The Ethernet driver module of described data server and No. 1 section communication repeating controller communicates by Ethernet, between the CAN driver module NO.1 of the CAN driver module NO.1 of described No. 1 section communication repeating controller and No. 2~M signal communication window machine controller, adopts CAN to communicate by letter; Between the CAN driver module of the CAN driver module NO.2 of described No. 1 section communication repeating controller and the 1# of its place section~N# yarn clearer, adopt CAN to communicate by letter; The CAN driver module NO.2 of described No. two sections~M controller adopts CAN to communicate by letter with it separately between the CAN driver module of the 1# of place section~N# yarn clearer.
A kind of implementation method of yarn flaws detection system, is characterized in that, the method specifically comprises the following steps:
Step (1): No. 2~M section communication repeating controller is 2,3 by address setting device by address setting ... M, No. 1 section communication repeating controller is 0 by address setting device by address setting, and the 1# of each section~N# yarn clearer is decided to be 1,2 by the address setting device of self by address ... N;
Step (2): the arm processor of No. 1 section communication repeating controller reads and analyzes the setting parameter information that data server issues by ethernet port, is converted into the CAN order and is stored in internal memory; No. 1 section communication repeating controller, by CAN driver module NO.1 wherein, is handed down to No. 2~M section communication repeating controller by the CAN order be stored in internal memory;
Step (3): No. 2~M section communication repeating controller receives by CAN driver module NO.1 separately the CAN order that No. 1 section communication repeating controller issues; When the address that No. 2~M section communication repeating controller is analyzed this order conforms to the address of oneself, read the content of this order, it is stored in internal memory;
Step (4): the arm processor of No. 1 section communication repeating controller and No. 2~M section communication repeating controller is by CAN driver module NO.2 separately, will be stored in CAN order in internal memory and be handed down to the 1# of place section~N# yarn clearer;
Step (5): the 1# of No. 1 section communication repeating controller place section~N# yarn clearer receives by CAN driver module separately the CAN order that No. 1 section communication repeating controller issues; When the address that the 1# of No. 1 section communication repeating controller place section~N# yarn clearer is analyzed this order conforms to the address of oneself, read the content of this order, be translated into setting parameter information and be stored in internal memory, and detect yarn flaws according to setting parameter information;
Step (6): No. 2~M section communication repeating controller CAN driver module of the 1# of place section~N# yarn clearer by separately separately receives the CAN order that the communication repeating controller of this probe place section issues; When the address that the 1# of No. 2~M section communication repeating controller place section~N# yarn clearer is analyzed this order conforms to the address of oneself, read the content of this order, be translated into setting parameter information and be stored in internal memory, and detect yarn flaws according to setting parameter information.

Claims (2)

1. a yarn flaws detection system, comprise data server module, No. 1 section communication repeating controller module, No. 2~M section communication repeating controller and a plurality of ingot yarn clearer;
It is characterized in that: described data server module adopts PC, and described No. 1 section communication repeating controller module comprises arm processor STM32F107, Ethernet driver module, CAN driver module NO.1, CAN driver module NO.2 and address setting device; Described No. 2~M section communication repeating controller module has M-1, and 2≤M≤100, comprise arm processor STM32F107, CAN driver module NO.1, CAN driver module NO.2 and address setting device; Described No. 1 section communication repeating controller and No. 2~M section communication repeating controller all are connected to respectively N yarn clearer, 8≤N≤100 wherein, and each yarn clearer module comprises arm processor STM32F103, CAN driver module and address setting device;
The Ethernet driver module of described data server and No. 1 section communication repeating controller communicates by Ethernet, between the CAN driver module NO.1 of the CAN driver module NO.1 of described No. 1 section communication repeating controller and No. 2~M signal communication window machine controller, adopts CAN to communicate by letter; Between the CAN driver module of the CAN driver module NO.2 of described No. 1 section communication repeating controller and the 1# of its place section~N# yarn clearer, adopt CAN to communicate by letter; The CAN driver module NO.2 of described No. two sections~M controller adopts CAN to communicate by letter with it separately between the CAN driver module of the 1# of place section~N# yarn clearer.
2. the implementation method of a yarn flaws detection system is characterized in that the method specifically comprises the following steps:
Step (1): No. 2~M section communication repeating controller is 2,3 by address setting device by address setting ... M, No. 1 section communication repeating controller is 0 by address setting device by address setting, and the 1# of each section~N# yarn clearer is decided to be 1,2 by the address setting device of self by address ... N;
Step (2): the arm processor of No. 1 section communication repeating controller reads and analyzes the setting parameter information that data server issues by ethernet port, is converted into the CAN order and is stored in internal memory; No. 1 section communication repeating controller, by CAN driver module NO.1 wherein, is handed down to No. 2~M section communication repeating controller by the CAN order be stored in internal memory;
Step (3): No. 2~M section communication repeating controller receives by CAN driver module NO.1 separately the CAN order that No. 1 section communication repeating controller issues; When the address that No. 2~M section communication repeating controller is analyzed this order conforms to the address of oneself, read the content of this order, it is stored in internal memory;
Step (4): the arm processor of No. 1 section communication repeating controller and No. 2~M section communication repeating controller is by CAN driver module NO.2 separately, will be stored in CAN order in internal memory and be handed down to the 1# of place section~N# yarn clearer;
Step (5): the 1# of No. 1 section communication repeating controller place section~N# yarn clearer receives by CAN driver module separately the CAN order that No. 1 section communication repeating controller issues; When the address that the 1# of No. 1 section communication repeating controller place section~N# yarn clearer is analyzed this order conforms to the address of oneself, read the content of this order, be translated into setting parameter information and be stored in internal memory, and detect yarn flaws according to setting parameter information;
Step (6): No. 2~M section communication repeating controller CAN driver module of the 1# of place section~N# yarn clearer by separately separately receives the CAN order that the communication repeating controller of this probe place section issues; When the address that the 1# of No. 2~M section communication repeating controller place section~N# yarn clearer is analyzed this order conforms to the address of oneself, read the content of this order, be translated into setting parameter information and be stored in internal memory, and detect yarn flaws according to setting parameter information.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104950698A (en) * 2014-03-27 2015-09-30 西门子数控(南京)有限公司 Relay control apparatus, control system and control methods
CN109408421A (en) * 2017-08-15 2019-03-01 上海锆智电子科技有限公司 A kind of data communication apparatus
CN113046875A (en) * 2021-01-29 2021-06-29 宁波新材料科技城犀鸟工业设计有限公司 Ring spinning flaw product removing device
CN114059205A (en) * 2021-12-22 2022-02-18 浙江康立自控科技有限公司 Yarn quality on-line monitoring method

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104950698A (en) * 2014-03-27 2015-09-30 西门子数控(南京)有限公司 Relay control apparatus, control system and control methods
CN109408421A (en) * 2017-08-15 2019-03-01 上海锆智电子科技有限公司 A kind of data communication apparatus
CN113046875A (en) * 2021-01-29 2021-06-29 宁波新材料科技城犀鸟工业设计有限公司 Ring spinning flaw product removing device
CN114059205A (en) * 2021-12-22 2022-02-18 浙江康立自控科技有限公司 Yarn quality on-line monitoring method

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