CN103453972B - Based on the material difference value meausring apparatus of filling - Google Patents

Based on the material difference value meausring apparatus of filling Download PDF

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Publication number
CN103453972B
CN103453972B CN201210448348.8A CN201210448348A CN103453972B CN 103453972 B CN103453972 B CN 103453972B CN 201210448348 A CN201210448348 A CN 201210448348A CN 103453972 B CN103453972 B CN 103453972B
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plc
programmable logic
logic controller
value
valve
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CN103453972A (en
Inventor
张泽武
李书生
黄士兵
姜寄
于淼
刘增旭
王玉敏
于金凤
崔明
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Feny Co Ltd
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Feny Co Ltd
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Abstract

The present invention relates to a kind of material difference value meausring apparatus based on filling, include scale hooper, sensor, material claim, PLC, touch-screen, electrically operated valve, are characterized in that quality of material Signal transmissions claims to material by the sensor be arranged on scale hooper; Material claims to be connected with PLC by communication line and to transfer data to PLC, PLC gathers the data that claim of material and the setting data that accepts from touch-screen and substitutes in control program by both, and PLC to be connected with the electrically operated valve be arranged on scale hooper by communication line and to control the break-make of electrically operated valve.The present invention has structure is simple, reliability is high, can control material in multiple material bin according to the demand of user simultaneously weighing, precision is high, stability is strong, can the feature of unmanned independent operating and remote monitoring for a long time, be particularly suitable for the weighing of Paste-filling System material to be mixed.

Description

Based on the material difference value meausring apparatus of filling
Technical field
The present invention relates to a kind of mixing plant material weighing device, particularly relate to a kind of material difference value meausring apparatus for filling mine workplace fill paste batching mixing plant, belong to paste body filling slip stirring technique field, be applicable to the weighing of material to be mixed in the long distance Paste-filling System of filling in mine exploitation.
Background technology
China is coal production maximum in the world and the big country of consumption, and along with the raising of technology level, in order to liberate " three times " pressure coal, the filling technique in colliery obtains great development.But fill paste requires that each material proportion precision is higher, and Weighing system needs long-time steady operation.Material weighing technology to be mixed is one of difficult point of paste body filling technology, and at present the main mode adopted is that material weighs that to stir material with visual inspection dense thick, adds water in right amount, otherwise then add aggregate when finding that stirring material is thicker.
Current common material weighing, such as, number of patent application is a kind of meausring apparatus of providing of utility model patent of 200920290028.8, for the open loop Weighing system with artificial visual inspection or independent employing weightometer, and can not weigh simultaneously, precision is poor, be difficult to adapt to mixing plant to the accuracy requirement of material weighing, and repeatedly continuously add aggregate or water will extend mixing time, labor intensive, increase cost, delay production, follow-up pumping can be caused time serious, filling, the link such as to solidify to interrupt, pipeline jam accident or slip occur can not normal freezing, thus bring tremendous economic to lose to enterprise.
Summary of the invention
Object of the present invention is just to overcome prior art above shortcomings, provides a kind of material difference value meausring apparatus based on filling.The inner parameter that the present invention is based on filling can difference to be adjusted the automatic weighing of type material to be mixed automatically, there is structure is simple, reliability is high, can control material in multiple material bin according to the demand of user simultaneously weighing, precision be high, stability is strong, can the feature of unmanned independent operating, remote monitoring for a long time, be particularly suitable for the weighing of Paste-filling System material to be mixed.
The technical scheme that the present invention provides is: this material difference value meausring apparatus based on filling; include scale hooper, sensor, material claim, PLC(programmable logic controller (PLC)), touch-screen, electrically operated valve, be characterized in that quality of material Signal transmissions claims to material by the sensor be arranged on scale hooper; Material claims by communication line and PLC(programmable logic controller (PLC)) be connected and transfer data to PLC(programmable logic controller (PLC)), PLC(programmable logic controller (PLC)) gather the data that material claims and the setting data accepted from touch-screen and both are substituted in control program, PLC(programmable logic controller (PLC)) to be connected with the electrically operated valve be arranged on scale hooper by communication line and to control the break-make of electrically operated valve.
For realizing object of the present invention better, PLC(programmable logic controller (PLC)) in control program have following steps.
Step 1. presets the weighing value of each needs, is inputted in PLC programmable logic controller (PLC).
The inner weighing value claimed according to material during the preset value determination valve closes inputted of step 2.PLC programmable logic controller (PLC), i.e. valve closing value.
Step 3. is opened valve and is started blowing.
Step 4. material claims to weigh in real time and by data upload to PLC programmable logic controller (PLC).
Step 5.PLC programmable logic controller (PLC) detects in scale hooper, whether quality of material reaches valve closing value: if reach valve closing value, then carry out next step valve-off; If do not reach valve closing value, then turn back to step 3 and open valve blowing again.
Step 6. valve-off.
Step 7.PLC programmable logic controller (PLC) is sampled final weighing value.
Finally weighing value compares with preset value by step 8., the correction error that must make new advances, and determines that new valve closing value turns back in step 2 for weighing next time thus.
In order to realize the reliability service of this Weighing system, control section should be placed on indoor.
Compared with prior art, the invention has the beneficial effects as follows: for Paste-filling System of Coal Mine mixing plant work characteristics, achieve the automatic weighing of getting the raw materials ready, decrease the impact of human factor to greatest extent, save cost of labor, reached and control weighing error also operation steady in a long-term within 1%.
Accompanying drawing explanation
Fig. 1 is the schematic diagram applying mixing plant of the present invention.
Fig. 2 is that equipment of the present invention controls schematic diagram.
Fig. 3 is control program block diagram of the present invention.
Sequence number in figure: 1. sensor, 2. scale hooper, 3. electrically operated valve, 4. on-the-spot PLC control cabinet.
Embodiment
Below in conjunction with drawings and Examples, the present invention is further described.
As shown in Fig. 1 ~ Fig. 2; this material difference value meausring apparatus based on filling includes scale hooper 2, sensor 1, material claim, PLC programmable logic controller (PLC), touch-screen, electrically operated valve 3, and quality of material Signal transmissions claims to material by the sensor 1 be wherein arranged on scale hooper 2; Material claims to be connected with PLC programmable logic controller (PLC) by communication line and to transfer data to PLC programmable logic controller (PLC), PLC programmable logic controller (PLC) gathers the data that claim of material and the setting data that accepts from touch-screen and substitutes in control program by both, and PLC programmable logic controller (PLC) to be connected with the electrically operated valve 3 be arranged on scale hooper 2 by communication line and to control the break-make of electrically operated valve.
As shown in Figure 3, this have following steps based on the control program in the material difference value meausring apparatus PLC programmable logic controller (PLC) of filling.
Step 1. presets the weighing value of each needs, is inputted in PLC programmable logic controller (PLC).
The inner weighing value claimed according to material during the preset value determination valve closes inputted of step 2.PLC programmable logic controller (PLC), i.e. valve closing value.
Step 3. is opened valve and is started blowing.
Step 4. material claims to weigh in real time and by data upload to PLC programmable logic controller (PLC).
Step 5.PLC programmable logic controller (PLC) detects in scale hooper, whether quality of material reaches valve closing value: if reach valve closing value, then carry out next step valve-off; If do not reach valve closing value, then turn back to step 3 and open valve blowing again.
Step 6. valve-off.
Step 7.PLC programmable logic controller (PLC) is sampled final weighing value.
Finally weighing value compares with preset value by step 8., the correction error that must make new advances, and determines that new valve closing value turns back in step 2 for weighing next time thus.
During operation, by sensor, the quality of material Signal transmissions in scale hooper is claimed to material; Through transferring data to PLC programmable logic controller (PLC) by communication line after material claims to carry out simple process, PLC programmable logic controller (PLC) as intercooler core link gathers the data that each material claims, accept the setting data from touch-screen, and both are substituted in control program determine when control electrically operated valve break-make.

Claims (1)

1. the control method that weighs of the material difference value based on filling, include by scale hooper, sensor, material claims, PLC programmable logic controller (PLC), touch-screen, the material difference value meausring apparatus of electrically operated valve composition, quality of material Signal transmissions claims to material by the sensor be wherein arranged on scale hooper, material claims to be connected with PLC programmable logic controller (PLC) by communication line and to transfer data to PLC(programmable logic controller (PLC)), PLC(programmable logic controller (PLC)) gather the data that material claims and the setting data accepted from touch-screen and both substitutions be preset in PLC(programmable logic controller (PLC)) control program in, PLC programmable logic controller (PLC) to be connected with the electrically operated valve be arranged on scale hooper by communication line and to control the break-make of electrically operated valve, it is characterized in that described control method has following steps:
Step 1. presets the weighing value of each needs, is inputted PLC(programmable logic controller (PLC)) in;
Step 2. PLC(programmable logic controller (PLC)) the inner weighing value claimed according to material during the preset value determination valve closes inputted, i.e. valve closing value;
Step 3. is opened valve and is started blowing;
Step 4. material claim to weigh in real time and by data upload to PLC(programmable logic controller (PLC));
Step 5. PLC(programmable logic controller (PLC)) detect in scale hooper, whether quality of material reaches valve closing value: if reach valve closing value, then carry out next step valve-off; If do not reach valve closing value, then turn back to step 3 and open valve blowing again;
Step 6. valve-off;
Step 7. PLC samples final weighing value;
Finally weighing value compares with preset value by step 8., the correction error that must make new advances, and determines that new valve closing value turns back in step 2 for weighing next time thus.
CN201210448348.8A 2012-11-12 2012-11-12 Based on the material difference value meausring apparatus of filling Active CN103453972B (en)

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104142696B (en) * 2014-07-13 2016-06-29 季文林 One is weighed and is joined water control system

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2850311Y (en) * 2005-12-12 2006-12-27 将军烟草集团有限公司 Electronic scale weighing proportioner for tobacco sheet processing line
CN201392234Y (en) * 2009-04-24 2010-01-27 南阳市亚龙筑路机械制造有限公司 Material metering control system of asphalt mixing equipment
CN202092755U (en) * 2011-06-23 2011-12-28 长春工业大学 Automatic intelligent weighing control system for AOD (argon oxygen decarburization) furnace
CN102608945A (en) * 2012-03-16 2012-07-25 常州市龙城干燥设备有限公司 Automatic control device for producing dry-mixed mortar

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59212723A (en) * 1983-05-18 1984-12-01 Mitsubishi Heavy Ind Ltd Weighing system
JPH04291122A (en) * 1991-03-20 1992-10-15 Ishikawajima Harima Heavy Ind Co Ltd Instrument for measuring evaporation of liquid raw material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2850311Y (en) * 2005-12-12 2006-12-27 将军烟草集团有限公司 Electronic scale weighing proportioner for tobacco sheet processing line
CN201392234Y (en) * 2009-04-24 2010-01-27 南阳市亚龙筑路机械制造有限公司 Material metering control system of asphalt mixing equipment
CN202092755U (en) * 2011-06-23 2011-12-28 长春工业大学 Automatic intelligent weighing control system for AOD (argon oxygen decarburization) furnace
CN102608945A (en) * 2012-03-16 2012-07-25 常州市龙城干燥设备有限公司 Automatic control device for producing dry-mixed mortar

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Inventor after: Jiang Ji

Inventor after: Yu Miao

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Denomination of invention: Material difference value weighing device based on filling

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