CN102608945A - Automatic control device for producing dry-mixed mortar - Google Patents
Automatic control device for producing dry-mixed mortar Download PDFInfo
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- CN102608945A CN102608945A CN2012100693468A CN201210069346A CN102608945A CN 102608945 A CN102608945 A CN 102608945A CN 2012100693468 A CN2012100693468 A CN 2012100693468A CN 201210069346 A CN201210069346 A CN 201210069346A CN 102608945 A CN102608945 A CN 102608945A
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Abstract
The invention relates to an automatic control method and an automatic control device for producing dry-mixed mortar, which are accurate in distribution, high in reliability, low in failure rate, quick in fault recovery and high in production efficiency. The automatic control device comprises an industrial personal computer, a display, a weighing module group with an initial data processing function, a PLC (programmable logic controller) unit and a printer, the industrial personal computer is used for master control, data preprocessed by the weighing control module group are directly read into the industrial personal computer through a data control bus, the PLC unit is controlled according to a preset mixing formula by the industrial personal computer, an actuating mechanism with a distribution function is started or stopped by the PLC unit through an output relay isolator, and corresponding switching value signals are acquired by the PLC unit through an input relay isolator. The automatic control method and the automatic control device have the functions of controlling processes, setting technical parameters, managing production information, giving an intelligent fault alarm and the like, the requirements of dry-mixed mortar production on high reliability, low failure rate, quick fault recovery and the like can be met, distribution is accurate, and the production data can be well protected.
Description
Technical field
Autocontrol method and the device thereof the present invention relates to a kind ofly to prepare burden accurately, good reliability, failure rate is low, fault restoration is fast, production efficiency is high dry-mixed mortar being produced.
Background technology
In the technique known field, dry-mixed mortar is a kind of novel green building materials of processing with evenly mixing through accurate feed proportioning in factory in advance, only need add water to the working-yard and stir and can use.It is a new technology revolution of building industry and building materials industry that the production of dry-mixed mortar and mechanization are used, and is a main direction of following material development, and dry-mixed mortar can effectively reach the purpose of energy-saving and emission-reduction.
In the prior art, the production equipment of dry-mixed mortar adopts the way of industrial computer plate card usually, in case break down in system equipment certain, promptly needs shutdown inspection, reexamines, discharges the production of could starting shooting once more after the fault, has influenced production efficiency; Simultaneously prior art is to transfer analog signals to the weight transmitter mould signal of will weighing in the batching weighing module; The AD module that reaches again in the PLC unit remakes calculating; This way is easy to be interfered at the enforcement scene of complicacy, causes to weigh inaccurately, has a strong impact on product quality; Each link of production equipment of secondly existing dry-mixed mortar all needs personnel to keep an eye on; Because dry-mixed mortar production continuity is high, manually-operated process has not only improved production cost, causes human body tired; Manually-operated uncertainty tends to cause various faults simultaneously, and failure rate can be in any more; All kinds of components and parts can not be realized real-time feedback in the process units of existing dry-mixed mortar, and when meeting accident fault, the reason that at first needs the manpower energy material resources of labor to go trouble-shooting to take place influences production efficiency.
Summary of the invention
The technical matters that the present invention will solve is: autocontrol method and the device thereof propose a kind ofly to prepare burden accurately, good reliability, failure rate is low, fault restoration is fast, production efficiency is high dry-mixed mortar being produced.
The technical scheme that the present invention adopted is: the automaton that a kind of dry-mixed mortar is produced; Comprise industrial computer, the display with Ethernet interface and DCS system interface, Weighing module group, PLC unit and printer with processing raw data function; Described industrial computer is total control; Industrial computer is connected with the Weighing module group through the Data Control bus; Industrial computer is connected with the PLC unit; The PLC unit carries out start and stop through output relaying isolator to the topworks with batching effect, and the PLC unit gathers respective switch amount signal through input relaying isolator, and the signal that industrial computer received in the production feeds back on the display with the equal dynamic real-time of the signal that sends.
Further, for the data in the convenient more production of protection effectively, all technological process configurations all are stored in the PLC unit in producing among the present invention, and the data that produced in the production run all are stored in the industrial computer, carry out internal control by the PLC unit.
Further; For effective assurance equipment moves and consider integrally-built simplifying under safe condition, the PLC unit described in the present invention also has the analog quantity expansion module of accepting temperature signal, continuous material level signal and three kinds of analog signalses of air pressure signal.
Further, as a kind of concrete form, the PLC unit described in the present invention comprises through the topworks of output relaying isolator start and stop batching effect accordingly: electric motor starting valve, solenoid valve, signal lamp, electric machine controller and flow-aid device.
Further, as a kind of concrete form, the respective switch amount signal that the PLC unit described in the present invention is gathered through input relaying isolator comprises: travel switch, stuff level switch, valve position switch, motor protecter and action generator.
Further, in order stepless change accurately to control the blanking amount, also be provided with the frequency converter of the proportioning accuracy that is used to control mixing velocity and aggregate on the Data Control bus described in the present invention.
The invention has the beneficial effects as follows:
(1) the present invention is through the industrial computer centralized control; The whole configurations of all information and button are on a display; The start supervisor only needs one, has significantly reduced human resources, and all simultaneously motors and valve event all carry out self-locking and interlocking according to technological process; Prevent operating personnel's maloperation, improved production efficiency.
(2) the present invention adopts the Weighing module group to handle the information of weighing, and the AD data reach 32, and the initial weighted data have just been carried out filtering and undesired signal and handled in the inside of Weighing module group; Real-time weight data is uploaded to industrial computer; Quick and precisely, be not vulnerable to ectocine, and the Data Control bus transfer this way of data of weighing can accomplish that basically zero disturbs; Improve the accuracy of batching greatly, promote product quality.
(3) the present invention adopts industrial computer to add the control method of PLC unit, supports each motor and carries out by technology, even industrial computer goes wrong, also can replace with traditional P C machine, guarantees the continuity of production, enhances productivity.
(4) all there is real-time on-site signal feedback all in the present invention motor action and valve switch positions, and signal is accurate, has guaranteed the accuracy of equipment operation.In case break down; System can be adjusted to safe condition automatically with equipment; Trouble spot, failure message and solution all eject with the mode of window, so that operating personnel in time notify the machine repair personnel to find problem the very first time and deal with problems, loss are reduced to minimum.
(5) the present invention can also implement to keep watch on to form; Automatically calculate daily sheet, month form, year form; Make things convenient for the user to produce inquiry and statistics, the record that the condition of production is detailed, storage and printing have been expanded information interaction and central controlled function especially through Ethernet and DCS system.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is the framed structure synoptic diagram of the preferred embodiments of the present invention;
Fig. 2 is the theory structure synoptic diagram of the preferred embodiments of the present invention;
Embodiment
Combine accompanying drawing and preferred embodiment that the present invention is done further detailed explanation now.These accompanying drawings are the synoptic diagram of simplification, basic structure of the present invention only is described in a schematic way, so it only show the formation relevant with the present invention.
As depicted in figs. 1 and 2; A kind of embodiment of the automaton that a kind of dry-mixed mortar of the present invention is produced; The automaton that a kind of dry-mixed mortar is produced; Comprise industrial computer, the display with Ethernet interface and DCS system interface, Weighing module group, PLC unit and the printer with processing raw data function, described industrial computer is controlled the sequence of movement of whole process flow as total control with the PLC unit; All technological process configurations all are stored in the PLC unit in the production of dry-mixed mortar; The data that produced in the production run all are stored in the industrial computer, can set and revise the parameter of PLC inside through industrial computer, and can keep watch on the situation of carrying out of PLC internal processes.
The PLC unit is through exporting the relaying isolator to having the topworks of batching effect: electric motor starting valve, solenoid valve, signal lamp, electric machine controller and flow-aid device carry out start and stop.
Simultaneously the PLC unit is through importing the relaying isolator to respective switch amount signal: travel switch, stuff level switch, valve position switch, motor protecter and action generator are gathered; (1) travel switch wherein: be a limit switch of displacement-type equipment, the equipment that prevents moves outside ultra safety zone, (2) stuff level switch: the indication that is a material position of the material in the storage tank; In the time of can preventing to feed in raw material batch can is added excessive; Remind the user in time reinforced when material is used up nearly, (3) valve position switch: when valve opening is given or during the signal of closing in the PLC unit, in time to the position of PLC unit feedback valve; Prevent the card valve; (4) motor protecter: when causing motor not run well owing to faults such as overload, overcurrent, phase shortages, motor protecter is understood the power supply of automatic cut-off motor, and imports fault-signal into the PLC unit.
The signal that industrial computer received aborning feeds back on the display with the equal dynamic real-time of signal that sends; While can not make control method become lengthy and tedious again simultaneously for effective assurance equipment moves under safe condition, and above-mentioned PLC unit also has additional the analog quantity expansion module that can accept temperature signal, continuous material level signal and three kinds of analog signalses of air pressure signal and with realization entire equipment security of operation situation carried out directly effective, quick accurate real-time monitoring.
Principle of work of the present invention: the control module of weighing group is to the direct data acquisition and calculation of load cell signal; Convert the data of weighing into and be uploaded to industrial computer by the Data Control bus; Slewing rate is 200 times/second; Industrial computer cooperates the start and stop of frequency converter with the transport of controlling various aggregates simultaneously according to predefined mixing formula control PLC unit then, to reach the purpose of batching, controls a series of valves again; According to preestablishing required incorporation time various aggregates are evenly mixed, reach the purpose of mixing.
In the process of whole production, at first need check air pressure signal before the start, because valve, flow-aid device in the middle of the equipment etc. all are pneumatically work, when insufficient pressure, equipment gets into holding state; In case corresponding valve switch signal is exported, system can detect corresponding valve position switch automatically, can judge failsafe valve if signal is inconsistent, reports to the police immediately, and passes through display notifying operation personnel to failure message with the picture and text form; All motors all have motor protecter in addition; When motor causes motor not run well owing to faults such as overload, overcurrent, phase shortages; The power supply of motor protecter meeting automatic cut-off motor; Import failure message into the PLC unit simultaneously, in time take appropriate measures through display notifying operation personnel with the picture and text form again.
What describe in the above instructions is embodiment of the present invention; Various not illustrating constitutes restriction to flesh and blood of the present invention; Under the those of ordinary skill of technical field after having read instructions can to before described embodiment make an amendment or be out of shape, and do not deviate from essence of an invention and scope.
Claims (6)
1. the automaton produced of a dry-mixed mortar; It is characterized in that: comprise industrial computer, the display with Ethernet interface and DCS system interface, Weighing module group, PLC unit and printer with processing raw data function; Described industrial computer is total control; Industrial computer is connected with the Weighing module group through the Data Control bus, and industrial computer is connected with the PLC unit, and the PLC unit carries out start and stop through output relaying isolator to the topworks with batching effect; And the PLC unit is gathered respective switch amount signal through input relaying isolator, and the signal that industrial computer received in the production feeds back on the display with the equal dynamic real-time of the signal that sends.
2. the automaton that a kind of dry-mixed mortar as claimed in claim 1 is produced; It is characterized in that: all technological process configurations all are stored in the PLC unit in the production; The data that produced in the production run all are stored in the industrial computer, carry out internal control by the PLC unit.
3. the automaton that a kind of dry-mixed mortar as claimed in claim 1 is produced, it is characterized in that: described PLC unit also has the analog quantity expansion module of accepting temperature signal, continuous material level signal and three kinds of analog signalses of air pressure signal.
4. the automaton that a kind of dry-mixed mortar as claimed in claim 1 is produced is characterized in that: described PLC unit comprises through the topworks of output relaying isolator start and stop batching effect accordingly: electric motor starting valve, solenoid valve, signal lamp, electric machine controller and flow-aid device.
5. the automaton that a kind of dry-mixed mortar as claimed in claim 1 is produced is characterized in that: the respective switch amount signal that described PLC unit is gathered through input relaying isolator comprises: travel switch, stuff level switch, valve position switch, motor protecter and action generator.
6. the automaton that a kind of dry-mixed mortar as claimed in claim 1 is produced is characterized in that: the frequency converter that also is provided with the proportioning accuracy that is used to control mixing velocity and aggregate on the described Data Control bus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100693468A CN102608945A (en) | 2012-03-16 | 2012-03-16 | Automatic control device for producing dry-mixed mortar |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100693468A CN102608945A (en) | 2012-03-16 | 2012-03-16 | Automatic control device for producing dry-mixed mortar |
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| CN102608945A true CN102608945A (en) | 2012-07-25 |
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| CN2012100693468A Pending CN102608945A (en) | 2012-03-16 | 2012-03-16 | Automatic control device for producing dry-mixed mortar |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103116332A (en) * | 2013-01-11 | 2013-05-22 | 蚌埠日月仪器研究所有限公司 | Dry-mixed mortar remote conveying system control device |
| CN103453972A (en) * | 2012-11-12 | 2013-12-18 | 飞翼股份有限公司 | Material difference value weighing device based on filling |
| CN104102151A (en) * | 2014-04-08 | 2014-10-15 | 长沙学院 | Programmable key drilling machine controller |
| CN104503357A (en) * | 2014-12-14 | 2015-04-08 | 天津市金桥焊材集团有限公司 | High-precision automatic batching control system and control method thereof |
| CN104950750A (en) * | 2015-06-11 | 2015-09-30 | 滁州市西控电子有限公司 | Automatic weighing distribution control system |
| WO2016055017A1 (en) * | 2014-10-09 | 2016-04-14 | 梅特勒-托利多(常州)精密仪器有限公司 | Digital weighing sensor and sensor network |
| CN107282873A (en) * | 2017-07-21 | 2017-10-24 | 李金平 | A kind of two-arm resin sand flow mixer control system |
| CN109238418A (en) * | 2018-10-26 | 2019-01-18 | 山东钢铁集团日照有限公司 | A kind of roller-way weighing apparatus automatic metering system and its method based on weighing controller |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101353880A (en) * | 2007-07-27 | 2009-01-28 | 中铁十七局集团有限公司 | Mobile asphalt cement mortar blending plant control system |
| CN202600425U (en) * | 2012-03-16 | 2012-12-12 | 常州市龙城干燥设备有限公司 | Automatic control device for dry-mixed mortar production |
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2012
- 2012-03-16 CN CN2012100693468A patent/CN102608945A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101353880A (en) * | 2007-07-27 | 2009-01-28 | 中铁十七局集团有限公司 | Mobile asphalt cement mortar blending plant control system |
| CN202600425U (en) * | 2012-03-16 | 2012-12-12 | 常州市龙城干燥设备有限公司 | Automatic control device for dry-mixed mortar production |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103453972A (en) * | 2012-11-12 | 2013-12-18 | 飞翼股份有限公司 | Material difference value weighing device based on filling |
| CN103453972B (en) * | 2012-11-12 | 2015-08-05 | 飞翼股份有限公司 | Based on the material difference value meausring apparatus of filling |
| CN103116332A (en) * | 2013-01-11 | 2013-05-22 | 蚌埠日月仪器研究所有限公司 | Dry-mixed mortar remote conveying system control device |
| CN104102151A (en) * | 2014-04-08 | 2014-10-15 | 长沙学院 | Programmable key drilling machine controller |
| WO2016055017A1 (en) * | 2014-10-09 | 2016-04-14 | 梅特勒-托利多(常州)精密仪器有限公司 | Digital weighing sensor and sensor network |
| US10048109B2 (en) | 2014-10-09 | 2018-08-14 | Mettler Toledo (Changzhou) Precision Instrument Ltd. | Digital load cell and cell network |
| CN104503357A (en) * | 2014-12-14 | 2015-04-08 | 天津市金桥焊材集团有限公司 | High-precision automatic batching control system and control method thereof |
| CN104503357B (en) * | 2014-12-14 | 2017-08-29 | 天津市金桥焊材集团有限公司 | A kind of control method based on High Precision Automatic feed proportioning system |
| CN104950750A (en) * | 2015-06-11 | 2015-09-30 | 滁州市西控电子有限公司 | Automatic weighing distribution control system |
| CN107282873A (en) * | 2017-07-21 | 2017-10-24 | 李金平 | A kind of two-arm resin sand flow mixer control system |
| CN109238418A (en) * | 2018-10-26 | 2019-01-18 | 山东钢铁集团日照有限公司 | A kind of roller-way weighing apparatus automatic metering system and its method based on weighing controller |
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Application publication date: 20120725 |