CN103453538B - A kind of minimum discharge CFBB with three grades of desulphurization systems - Google Patents
A kind of minimum discharge CFBB with three grades of desulphurization systems Download PDFInfo
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Abstract
一种带有三级脱硫系统的超低排放循环流化床锅炉,三级脱硫系统分别为位于锅炉炉前煤场区域的炉前脱硫剂添加系统、位于锅炉厂房区域的炉内脱硫剂输送系统以及位于锅炉尾部区域的深度烟气脱硫系统;炉前脱硫剂添加系统包括炉前脱硫剂仓和其下方的炉前脱硫剂称重式添加机,炉内脱硫剂输送系统包括炉内脱硫剂仓和其下方的炉内脱硫剂输送给料机,深度烟气脱硫系统上还设置有高效脱硫剂循环系统和烟气补充除尘装置;本发明系统简单、运行能耗低、调节控制简便、脱硫剂利用率高,无水资源消耗,脱硫效率高,能够有效节约空间和设备投资,广泛适用于新建循环流化床锅炉环保配套及已有循环流化床锅炉的环保改造。
An ultra-low-emission circulating fluidized bed boiler with a three-stage desulfurization system, the three-stage desulfurization system is a desulfurizer addition system located in the coal yard area in front of the boiler furnace, and an in-furnace desulfurizer delivery system located in the boiler plant area And the deep flue gas desulfurization system located in the tail area of the boiler; the desulfurization agent adding system in front of the furnace includes the desulfurizing agent warehouse in front of the furnace and the desulfurizing agent weighing adding machine in front of the furnace below it, and the desulfurizing agent delivery system in the furnace includes the desulfurizing agent warehouse in the furnace and the desulfurizer conveying feeder in the furnace below it, and the deep flue gas desulfurization system is also equipped with a high-efficiency desulfurizer circulation system and a flue gas supplementary dust removal device; the system of the present invention is simple, low in operation energy consumption, easy to adjust and control, It has high utilization rate, no consumption of water resources, high desulfurization efficiency, and can effectively save space and equipment investment. It is widely applicable to the environmental protection support of new circulating fluidized bed boilers and the environmental protection transformation of existing circulating fluidized bed boilers.
Description
技术领域technical field
本发明涉及循环流化床锅炉技术领域,具体涉及一种带有三级脱硫系统的超低排放循环流化床锅炉。The invention relates to the technical field of circulating fluidized bed boilers, in particular to an ultra-low emission circulating fluidized bed boiler with a three-stage desulfurization system.
背景技术Background technique
我国是世界上主要的煤炭生产和消费国,也是以煤炭为主要一次能源的国家。煤炭燃烧产生的烟气中含有大量的二氧化硫、氮氧化物和重金属等污染物,造成了严重的环境污染。根据《2012中国环境状况公报》,2012年全国废气中二氧化硫排放量高达2117.6万吨,而火力发电一直是二氧化硫排放的主体之一。my country is the world's major coal producer and consumer, and also a country that uses coal as its primary energy source. The flue gas produced by coal combustion contains a large amount of pollutants such as sulfur dioxide, nitrogen oxides and heavy metals, causing serious environmental pollution. According to the 2012 Bulletin on the State of the Environment in China, the national emission of sulfur dioxide in waste gas was as high as 21.176 million tons in 2012, and thermal power generation has always been one of the main sources of sulfur dioxide emission.
为加强环境保护、实现节能减排目标,《火电厂大气污染物排放标准》(GB13223-2011)规定:位于广西壮族自治区、重庆市、四川省和贵州省的现有火力发电锅炉执行400mg/m3的二氧化硫排放限值、新建火力发电锅炉执行200mg/m3的二氧化硫排放限值,其他非重点地区的现有火力发电锅炉执行200mg/m3的二氧化硫排放限值、新建火力发电锅炉执行100mg/m3的二氧化硫排放限值,对于重点地区的火力发电锅炉,二氧化硫的排放限值仅为50mg/m3。In order to strengthen environmental protection and achieve the goal of energy conservation and emission reduction, the "Emission Standard of Air Pollutants for Thermal Power Plants" (GB13223-2011) stipulates that the existing thermal power boilers located in Guangxi Zhuang Autonomous Region, Chongqing City, Sichuan Province and Guizhou Province shall implement 400mg/m 3 , new thermal power boilers implement a sulfur dioxide emission limit of 200mg/ m3 , existing thermal power boilers in other non-key areas implement a sulfur dioxide emission limit of 200mg/ m3 , and newly built thermal power boilers implement a sulfur dioxide emission limit of 100mg/m3. m 3 sulfur dioxide emission limit, for thermal power boilers in key areas, the sulfur dioxide emission limit is only 50mg/m 3 .
众所周知我国是循环流化床锅炉装机容量和装机台数最多、机组参数最高的国家,传统的循环流化床锅炉主要依靠炉内脱硫,最新环保标准出台后这些锅炉大多需要进行技术改造。目前国内的脱硫技术以石灰石-石膏湿法为主,石灰石-石膏湿法脱硫工艺需要消耗大量的水资源,产生的石膏废弃物不易综合利用,在西北水资源匮乏、生态环境脆弱的地区很难采用,加之运行成本极高,循环流化床锅炉如果应用石灰石-石膏湿法代价极高,广大使用循环流化床锅炉的火力发电厂迫切需要一种应用条件限制少、水耗低且效率高的脱硫技术,用于新建机组及原有机组的改造。As we all know, my country is the country with the largest installed capacity and number of circulating fluidized bed boilers and the highest unit parameters. Traditional circulating fluidized bed boilers mainly rely on desulfurization in the furnace. After the latest environmental protection standards are issued, most of these boilers need technical transformation. At present, the domestic desulfurization technology is dominated by limestone-gypsum wet desulfurization process. The limestone-gypsum wet desulfurization process needs to consume a lot of water resources, and the gypsum waste generated is not easy to comprehensively utilize. In addition, the operating cost is extremely high. If the limestone-gypsum wet method is used in circulating fluidized bed boilers, the cost is extremely high. The thermal power plants that use circulating fluidized bed boilers urgently need a kind of low application conditions, low water consumption and high efficiency. The advanced desulfurization technology is used for the transformation of new units and existing units.
中国发明专利申请200810138603.2公开了一种循环流化床锅炉炉内烟气喷钙脱硫工艺,将CaO粉送入到温度≤950℃的旋风分离器或第一蒸汽过热器后的水平烟道或/和尾部烟道中发生脱硫反应,由于只有一级脱硫系统,这种方式显然无法满足最新环保标准的要求,此外CaO的费用远高于石灰石、由于CaO粒度较细、停留时间短、利用率低,系统运行成本高。Chinese invention patent application 200810138603.2 discloses a flue gas calcium injection desulfurization process in a circulating fluidized bed boiler, sending CaO powder into a cyclone separator with a temperature of ≤950°C or a horizontal flue behind the first steam superheater or/ And the desulfurization reaction occurs in the tail flue. Since there is only one-stage desulfurization system, this method obviously cannot meet the requirements of the latest environmental protection standards. In addition, the cost of CaO is much higher than that of limestone. Due to the finer particle size of CaO, short residence time and low utilization rate, System running costs are high.
中国专利申请02135540.1公开了一种循环流化床锅炉复合脱硫工艺。该工艺向循环流化床锅炉内加入石灰石颗粒,先进行炉内脱硫之后再在增湿塔内进行炉外增湿脱硫,最终构成炉内燃烧脱硫和尾部增湿脱硫的复合脱硫工艺。这种工艺在一定程度上提高了循环流化床锅炉的脱硫效率,但是由于需要设置增湿塔带来了许多新的问题。第一,由于需要利用未经反应的石灰石,因此增湿塔的位置必须设置在除尘器之前,对于现有的循环流化床锅炉而言布置困难;第二,增湿过程本身水耗较大,烟气带水后会影响除尘器运行,带来粉尘超标、设备使用寿命短等新问题;第三,尾部增湿脱硫本身的脱硫效率并不高,即便是复合脱硫工艺,仍无法满足最新的环保标准;第四,加水后的飞灰品质下降,无法综合利用。Chinese patent application 02135540.1 discloses a circulating fluidized bed boiler composite desulfurization process. In this process, limestone particles are added to the circulating fluidized bed boiler, desulfurization in the furnace is carried out first, and then humidification and desulfurization outside the furnace are carried out in the humidification tower, finally forming a composite desulfurization process of combustion desulfurization in the furnace and humidification and desulfurization at the tail. This process improves the desulfurization efficiency of the circulating fluidized bed boiler to a certain extent, but it brings many new problems due to the need to install a humidifying tower. First, due to the need to utilize unreacted limestone, the position of the humidification tower must be set before the dust collector, which is difficult for the existing circulating fluidized bed boiler; second, the humidification process itself consumes a lot of water , the flue gas with water will affect the operation of the dust collector, causing new problems such as dust exceeding the standard and short service life of the equipment; third, the desulfurization efficiency of the tail humidification desulfurization itself is not high, and even the composite desulfurization process cannot meet the latest requirements. Fourth, the quality of the fly ash after adding water decreases and cannot be comprehensively utilized.
中国实用新型专利2009200003396.X公开了一种三段脱硫过程组成的新型燃煤锅炉脱硫装置。该装置由循环流化床锅炉、水淬活化器和荷电凝聚器串联组成,分别进行循环流化床锅炉炉内燃烧脱硫和炉外脱硫剂水淬活化脱硫和炉外荷电活化脱硫。这种工艺使用的水淬活化器用水量大、荷电凝聚器电耗高,经济性差。此外,水淬活化和荷电凝聚过程本身会对飞灰活性产生影响,加水后的飞灰无法进行附加值较高的综合利用,使用价值大打折扣,目前也未见使用该技术的公开报道。Chinese utility model patent 2009200003396.X discloses a new coal-fired boiler desulfurization device composed of three-stage desulfurization process. The device is composed of a circulating fluidized bed boiler, a water quenching activator and a charged coagulator in series, and performs desulfurization by combustion in the circulating fluidized bed boiler, desulfurization by water quenching activation of the desulfurizer outside the furnace, and charge activation desulfurization outside the furnace, respectively. The water quenching activator used in this process consumes a lot of water, the charged coagulator consumes a lot of electricity, and the economy is poor. In addition, the water quenching activation and charged coagulation process itself will affect the activity of fly ash. The fly ash after adding water cannot be used for comprehensive utilization with high added value, and the use value is greatly reduced. There are no public reports on the use of this technology.
中国发明专利申请200910112434.X公开了一种循环流化床锅炉炉后烟气脱硫增效装置及脱硫增效方法。该方法装置设有反应器、除尘器、吸收剂辅助加入系统、脱硫灰再循环系统和工艺水系统。锅炉烟气先进入反应器与循环脱硫灰预混合,石灰石在炉内煅烧后生成生石灰粉末,夹杂生石灰粉末的飞灰随烟气进入下游反应器,喷水降温后生石灰直接在反应器内反应生成消石灰脱硫反应。该方法同样需要大量喷水降低烟气温度,对工艺控制参数要求严格,否则脱硫效率无法保证,水耗高、脱硫效率低,飞灰无法综合利用,适用范围有限。此外如果单纯使用该系统,依旧无法满足最新环保标准的要求。Chinese invention patent application 200910112434.X discloses a flue gas desulfurization synergistic device and a desulfurization synergistic method after a circulating fluidized bed boiler. The method device is provided with a reactor, a dust remover, an absorbent auxiliary adding system, a desulfurization ash recycling system and a process water system. The boiler flue gas first enters the reactor and is pre-mixed with circulating desulfurization ash. The limestone is calcined in the furnace to form quicklime powder. The fly ash mixed with quicklime powder enters the downstream reactor with the flue gas. After spraying water to cool down, the quicklime is directly reacted in the reactor to form Slaked lime desulfurization reaction. This method also requires a large amount of water spraying to reduce the flue gas temperature, and has strict requirements on the process control parameters, otherwise the desulfurization efficiency cannot be guaranteed, the water consumption is high, the desulfurization efficiency is low, the fly ash cannot be comprehensively utilized, and the scope of application is limited. In addition, if the system is simply used, it still cannot meet the requirements of the latest environmental standards.
中国发明专利申请201110330529.6公开了一种循环流化床锅炉三段脱硫装置。该装置在锅炉内、旋风分离器内和半干法脱硫器内对烟气进行脱硫,该装置烟道出口管采用分岔式结构,其中一路切向连接到半干法脱硫器的较高部位、另一路切向连接到半干法脱硫器的较低部位,由于主要使用消石灰作为脱硫剂并仍需要喷水,水耗高、脱硫效率低,飞灰无法综合利用,适用范围有限,无法满足最新环保标准的要求。Chinese invention patent application 201110330529.6 discloses a three-stage desulfurization device for a circulating fluidized bed boiler. The device desulfurizes flue gas in the boiler, cyclone separator and semi-dry desulfurizer. The flue outlet pipe of the device adopts a bifurcated structure, one of which is tangentially connected to the higher part of the semi-dry desulfurizer. , The other road is tangentially connected to the lower part of the semi-dry desulfurizer. Since slaked lime is mainly used as the desulfurizer and still needs to be sprayed with water, the water consumption is high and the desulfurization efficiency is low. The fly ash cannot be comprehensively utilized and the scope of application is limited. The requirements of the latest environmental standards.
显然,现有技术脱硫效率低、运行成本高、飞灰品质差无法综合利用,加之改造工作量大、水耗高,适用范围小,对于燃用高硫煤及对于二氧化硫排放控制水平较高的地区、缺水地区并不适用。现有的循环流化床锅炉迫切需要开发一种脱硫效率高,运行成本低,无水耗,改造工程量小的烟气污染物脱除工艺,满足国家最新环保标准的要求。Obviously, the existing technology has low desulfurization efficiency, high operating costs, and poor quality of fly ash that cannot be comprehensively utilized. In addition, the transformation workload is large, water consumption is high, and the scope of application is small. It is not suitable for regions and water-scarce regions. The existing circulating fluidized bed boiler urgently needs to develop a flue gas pollutant removal process with high desulfurization efficiency, low operating cost, no water consumption, and small renovation project to meet the requirements of the latest national environmental protection standards.
发明内容Contents of the invention
为了克服上述现有技术存在的缺点,本发明的目的在于提供一种带有三级脱硫系统的超低排放循环流化床锅炉,本发明系统简单、运行能耗低、调节控制简便、脱硫剂利用率高,无水资源消耗,脱硫效率高,能够有效节约空间和设备投资,广泛适用于新建循环流化床锅炉环保配套及已有循环流化床锅炉的环保改造。In order to overcome the shortcomings of the above-mentioned prior art, the object of the present invention is to provide an ultra-low emission circulating fluidized bed boiler with a three-stage desulfurization system. The system of the present invention is simple, low energy consumption in operation, easy to adjust and control, It has high utilization rate, no consumption of water resources, high desulfurization efficiency, and can effectively save space and equipment investment. It is widely applicable to the environmental protection support of new circulating fluidized bed boilers and the environmental protection transformation of existing circulating fluidized bed boilers.
为了达到上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种带有三级脱硫系统的超低排放循环流化床锅炉,包括三级脱硫系统,所述三级脱硫系统分别为位于锅炉炉前煤场区域的炉前脱硫剂添加系统A、位于锅炉厂房区域的炉内脱硫剂输送系统B以及位于锅炉尾部区域的深度烟气脱硫系统C;所述炉前脱硫剂添加系统A包括炉前脱硫剂仓A1和其下方的炉前脱硫剂称重式添加机A2,颗粒状脱硫剂通过炉前脱硫剂仓A1由炉前脱硫剂称重式添加机A2添加到煤场原煤1和原煤破碎筛分系统3间的原煤输送皮带2上;所述炉内脱硫剂输送系统B包括炉内脱硫剂仓B1和其下方的炉内脱硫剂输送给料机B2,粉状脱硫剂通过炉内脱硫剂仓B1由炉内脱硫剂输送给料机B2从回料管15送入炉膛密相区7进行脱硫;所述深度烟气脱硫系统C上还设置有高效脱硫剂循环系统C1和烟气补充除尘装置C2,除尘后的烟气被排烟温度减温器24冷却至接近饱和温度后送入深度烟气脱硫系统C进行烟气中二氧化硫的深度脱除,随后经烟气补充除尘装置C2处理后由引风机25送入烟囱26排出,所述高效脱硫剂通过高效脱硫剂循环系统C1进行循环利用。An ultra-low emission circulating fluidized bed boiler with a three-stage desulfurization system, including a three-stage desulfurization system. In-furnace desulfurizer delivery system B in the plant area and deep flue gas desulfurization system C located in the boiler tail area; the furnace desulfurizer addition system A includes furnace desulfurizer bin A1 and the furnace desulfurizer weighing system below it Adding machine A2, the granular desulfurizer is added to the raw coal conveyor belt 2 between the raw coal 1 of the coal yard and the raw coal crushing and screening system 3 through the desulfurizing agent bin A1 in front of the furnace by the desulfurizing agent weighing type adding machine A2 in front of the furnace; The internal desulfurizing agent conveying system B includes the furnace desulfurizing agent bin B1 and the furnace desulfurizing agent conveying feeder B2 below it. The feed pipe 15 is sent to the furnace dense-phase zone 7 for desulfurization; the deep flue gas desulfurization system C is also equipped with a high-efficiency desulfurizer circulation system C1 and a flue gas supplementary dust removal device C2, and the flue gas after dust removal is cooled by the exhaust gas temperature After the device 24 is cooled to close to the saturation temperature, it is sent to the deep flue gas desulfurization system C for deep removal of sulfur dioxide in the flue gas, and then it is sent to the chimney 26 by the induced draft fan 25 after being treated by the flue gas supplementary dust removal device C2. The high-efficiency desulfurization The desulfurizer is recycled through the high-efficiency desulfurizer circulation system C1.
所述炉前脱硫剂添加系统A、炉内脱硫剂输送系统B以及深度烟气脱硫系统C各自的脱硫剂使用量根据煤种及烟气二氧化硫浓度的不同独立调节。The amount of desulfurizing agent used in the pre-furnace desulfurizing agent addition system A, in-furnace desulfurizing agent delivery system B and deep flue gas desulfurizing system C is independently adjusted according to the difference in coal type and flue gas sulfur dioxide concentration.
所述炉前脱硫剂添加系统A使用的颗粒状脱硫剂为石灰石、电石渣、消石灰或其他含钙物质,其粒径为1~20mm,中位径为1~5mm;所述炉内脱硫剂输送系统B使用的粉状脱硫剂为石灰石、电石渣、消石灰或其他含钙物质,其粒径为0.1~1.5mm,中位径为0.2~0.8mm;所述深度烟气脱硫系统C使用的高效脱硫剂为石灰石、电石渣、消石灰或其他含钙物质,利用化学反应进行脱硫;或高效脱硫剂为活性炭、活性焦、活性半焦具有内部孔隙结构及吸附能力的介质,利用吸附反应进行脱硫。The granular desulfurizer used in the furnace front desulfurizer addition system A is limestone, calcium carbide slag, slaked lime or other calcium-containing substances, with a particle size of 1-20 mm and a median diameter of 1-5 mm; the furnace desulfurizer The powdery desulfurizer used in conveying system B is limestone, calcium carbide slag, slaked lime or other calcium-containing substances, with a particle size of 0.1-1.5 mm and a median diameter of 0.2-0.8 mm; the deep flue gas desulfurization system C uses High-efficiency desulfurizers are limestone, calcium carbide slag, slaked lime or other calcium-containing substances, which use chemical reactions for desulfurization; or high-efficiency desulfurizers are activated carbon, activated coke, and activated semi-coke media with internal pore structures and adsorption capabilities, which use adsorption reactions for desulfurization .
所述炉前脱硫剂添加系统A使用的颗粒状脱硫剂和炉内脱硫剂输送系统B使用的粉状脱硫剂中添加有氯化钠或氯化钾脱硫强化剂,添加量为脱硫剂添加总量的1%~15%。Sodium chloride or potassium chloride desulfurization enhancer is added to the granular desulfurizer used in the furnace desulfurizer addition system A and the powdery desulfurizer used in the furnace desulfurizer delivery system B, and the added amount is the total amount of desulfurizer added. 1% to 15% of the amount.
所述炉内脱硫剂输送系统B采用气力输送,炉内脱硫剂输送给料机B2的输送气源为压缩空气或高压流化风。The desulfurizing agent conveying system B in the furnace adopts pneumatic conveying, and the conveying gas source of the desulfurizing agent conveying feeder B2 in the furnace is compressed air or high-pressure fluidized air.
所述循环流化床锅炉包括和煤场原煤1依次连接的原煤输送皮带2、原煤破碎筛分系统3、入炉煤输送皮带4、炉煤仓5、给煤皮带6和炉膛密相区7,炉膛密相区7下方通过落渣管8和冷渣器9连通,冷渣器9和炉内脱硫灰渣仓27连通,炉膛密相区7上方为炉膛稀相区10,炉膛稀相区10上方通过分离器入口烟道11和分离器12连通,分离器入口烟道11上设有还原剂喷口20,分离器12下方通过立管13、回料阀14和回料管15和炉膛密相区7连通,分离器12上方通过尾部烟道21和除尘器23连通,尾部烟道21内设置有尾部烟道受热面22,回料阀14下部设有循环灰排放管16,循环灰排放管16与循环灰冷却器17相通,循环灰冷却器17中设置有循环灰冷却器受热面18,循环灰冷却器17和循环灰仓19与炉内脱硫灰渣仓27依次连通,除尘器23上方和排烟温度减温器24连接,排烟温度减温器24和深度烟气脱硫系统C连接,深度烟气脱硫系统C下方和炉外脱硫灰渣仓28连通,除尘器23下方和炉内脱硫灰渣仓27连通。The circulating fluidized bed boiler includes a raw coal conveying belt 2 sequentially connected to the raw coal 1 of the coal yard, a raw coal crushing and screening system 3, a furnace coal conveying belt 4, a furnace coal bin 5, a coal feeding belt 6 and a furnace dense phase zone 7 , the bottom of the furnace dense-phase area 7 is connected with the slag cooler 9 through the slag drop pipe 8, and the slag cooler 9 is connected with the desulfurization ash bin 27 in the furnace. 10 is communicated with the separator 12 through the separator inlet flue 11, the separator inlet flue 11 is provided with a reducing agent nozzle 20, and the lower part of the separator 12 is connected with the furnace closet through the standpipe 13, the return valve 14 and the return pipe 15. The phase zone 7 is connected, and the upper part of the separator 12 is connected with the dust collector 23 through the tail flue 21. The tail flue 21 is provided with a tail flue heating surface 22, and the lower part of the return valve 14 is provided with a circulating ash discharge pipe 16, and the circulating ash is discharged. The pipe 16 communicates with the circulating ash cooler 17, and the circulating ash cooler 17 is provided with a circulating ash cooler heating surface 18, and the circulating ash cooler 17 and the circulating ash bin 19 communicate with the desulfurization ash bin 27 in the furnace in turn, and the dust collector 23 The upper part is connected with the exhaust gas temperature desuperheater 24, the exhaust gas temperature desuperheater 24 is connected with the deep flue gas desulfurization system C, the lower part of the deep flue gas desulfurization system C is connected with the desulfurization ash bin 28 outside the furnace, and the lower part of the dust collector 23 is connected with the furnace The inner desulfurization ash bin 27 is connected.
所述还原剂喷口20喷入的脱硝还原剂为尿素水溶液、液氨或氨水。The denitrification reducing agent sprayed into the reducing agent nozzle 20 is urea aqueous solution, liquid ammonia or ammonia water.
所述排烟温度减温器24内的冷却介质为除盐水。The cooling medium in the exhaust gas temperature desuperheater 24 is desalted water.
所述循环流化床锅炉的燃烧温度为850~950℃。The combustion temperature of the circulating fluidized bed boiler is 850-950°C.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1.系统简单,改造工作量小,空间占用少和设备投资低,可以适用于不同容量等级的循环流化床锅炉改造和新建;1. The system is simple, the transformation workload is small, the space occupation is small and the equipment investment is low, and it can be applied to the transformation and new construction of circulating fluidized bed boilers of different capacity levels;
2.三级脱硫共同作用,脱硫效率高,能够稳定实现烟气中二氧化硫排放浓度低于50mg/m3;2. The three-stage desulfurization works together, the desulfurization efficiency is high, and the emission concentration of sulfur dioxide in the flue gas can be stably lower than 50mg/m 3 ;
3.无水耗、运行能耗低,特别是适用于缺水地区和坑口地区;3. No water consumption, low operating energy consumption, especially suitable for water-scarce areas and pit mouth areas;
4.脱硫过程不影响灰渣的综合利用;4. The desulfurization process does not affect the comprehensive utilization of ash;
5.运行控制方便,脱硫剂利用率高,调节性能好。5. Convenient operation and control, high utilization rate of desulfurizer, good regulation performance.
本发明最显著的特征即是三级脱硫系统同时作用,确保最终的脱硝效率。例如,最新的标准往往要求脱硫效率达到98%以上。但是单纯利用炉内、炉外,或者炉内+炉外不容易实现。但是如果采用炉前+炉内+炉外,三者结合作用,降低了对每一级的需要,系统也可以简化。The most notable feature of the present invention is that the three-stage desulfurization system works simultaneously to ensure the final denitrification efficiency. For example, the latest standards often require the desulfurization efficiency to be above 98%. However, it is not easy to simply use the inside of the furnace, the outside of the furnace, or the inside and outside of the furnace. However, if the front of the furnace + inside the furnace + outside the furnace are used, the combination of the three reduces the need for each level and the system can also be simplified.
附图说明Description of drawings
附图为本发明应用流程图。Accompanying drawing is the application flowchart of the present invention.
具体实施方式detailed description
下面结合附图和具体实施方式对本发明作更详细的说明。The present invention will be described in more detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,本发明一种带有三级脱硫系统的超低排放循环流化床锅炉,包括和煤场原煤1依次连接的原煤输送皮带2、原煤破碎筛分系统3、入炉煤输送皮带4、炉煤仓5、给煤皮带6和炉膛密相区7,炉膛密相区7下方通过落渣管8和冷渣器9连通,冷渣器9和炉内脱硫灰渣仓27连通,炉膛密相区7上方为炉膛稀相区10,炉膛稀相区10上方通过分离器入口烟道11和分离器12连通,分离器入口烟道11上设有还原剂喷口20,在循环流化床锅炉低氮燃烧的基础上进一步降低氮氧化物的排放浓度。分离器12下方通过立管13、回料阀14和回料管15和炉膛密相区7连通,分离器12上方通过尾部烟道21和除尘器23连通,尾部烟道21内设置有尾部烟道受热面22,回料阀14下部设有循环灰排放管16,循环灰排放管16与循环灰冷却器17相通,循环灰冷却器17中设置有循环灰冷却器受热面18,循环灰冷却器17和循环灰仓19与炉内脱硫灰渣仓27依次连通,当添加脱硫剂量较多时,使用循环灰冷却器17可以降低炉内的灰浓度,调节锅炉运行工况、减缓磨损。除尘器23上方和排烟温度减温器24连接,排烟温度减温器24和深度烟气脱硫系统C连接,深度烟气脱硫系统C下方和炉外脱硫灰渣仓28连通,除尘器23下方和炉内脱硫灰渣仓27连通。所述三级脱硫系统分别为位于锅炉炉前煤场区域的炉前脱硫剂添加系统A、位于锅炉厂房区域的炉内脱硫剂输送系统B以及位于锅炉尾部区域的深度烟气脱硫系统C;所述炉前脱硫剂添加系统A包括炉前脱硫剂仓A1和其下方的炉前脱硫剂称重式添加机A2,颗粒状脱硫剂通过炉前脱硫剂仓A1由炉前脱硫剂称重式添加机A2添加到煤场原煤1和原煤破碎筛分系统3间的原煤输送皮带2上;所述炉内脱硫剂输送系统B包括炉内脱硫剂仓B1和其下方的炉内脱硫剂输送给料机B2,粉状脱硫剂通过炉内脱硫剂仓B1由炉内脱硫剂输送给料机B2从回料管15送入炉膛密相区7进行脱硫;所述深度烟气脱硫系统C上还设置有高效脱硫剂循环系统C1和烟气补充除尘装置C2,除尘后的烟气被排烟温度减温器24冷却至接近饱和温度后送入深度烟气脱硫系统C进行烟气中二氧化硫的深度脱除,随后经烟气补充除尘装置C2处理后由引风机25送入烟囱26排出,所述高效脱硫剂通过高效脱硫剂循环系统C1进行循环利用。As shown in Figure 1, an ultra-low emission circulating fluidized bed boiler with a three-stage desulfurization system according to the present invention includes a raw coal conveying belt 2 sequentially connected to the raw coal 1 of the coal yard, a raw coal crushing and screening system 3, and a furnace coal Conveyor belt 4, furnace coal bunker 5, coal feeding belt 6 and furnace dense-phase area 7, the bottom of furnace dense-phase area 7 is connected through slag falling pipe 8 and slag cooler 9, slag cooler 9 and furnace desulfurization ash bin 27 connected, above the furnace dense-phase zone 7 is the furnace dilute-phase zone 10, and above the furnace dilute-phase zone 10 is connected to the separator 12 through the separator inlet flue 11, and the separator inlet flue 11 is provided with a reducing agent spout 20, in the cycle On the basis of low-nitrogen combustion of fluidized bed boilers, the emission concentration of nitrogen oxides is further reduced. The lower part of the separator 12 communicates with the dense phase zone 7 of the furnace through the standpipe 13, the return valve 14 and the return pipe 15, and the upper part of the separator 12 communicates with the dust collector 23 through the tail flue 21, and the tail flue 21 is provided with a tail flue Circulating ash discharge pipe 16 is provided at the lower part of the return valve 14, and the circulating ash discharge pipe 16 communicates with the circulating ash cooler 17. The circulating ash cooler 17 is provided with a circulating ash cooler heating surface 18, and the circulating ash cooling The device 17 and the circulating ash bin 19 are sequentially connected with the desulfurization ash bin 27 in the furnace. When a large amount of desulfurization is added, the circulating ash cooler 17 can reduce the ash concentration in the furnace, adjust the operating conditions of the boiler, and slow down wear. The top of the dust collector 23 is connected to the exhaust gas temperature desuperheater 24, the exhaust gas temperature desuperheater 24 is connected to the deep flue gas desulfurization system C, the bottom of the deep flue gas desulfurization system C is connected to the desulfurization ash bin 28 outside the furnace, and the dust collector 23 The bottom communicates with the desulfurization ash bin 27 in the furnace. The three-stage desulfurization system is respectively a furnace desulfurization agent addition system A located in the coal yard area in front of the boiler furnace, an in-furnace desulfurizer delivery system B located in the boiler plant area, and a deep flue gas desulfurization system C located in the boiler tail area; The furnace desulfurizer adding system A includes the furnace desulfurizer bin A1 and the furnace desulfurizer weight adding machine A2 below it, and the granular desulfurizer is added by the furnace desulfurizer weight through the furnace desulfurizer bin A1 The machine A2 is added to the raw coal conveying belt 2 between the raw coal 1 of the coal yard and the raw coal crushing and screening system 3; the desulfurizing agent conveying system B in the furnace includes the desulfurizing agent bin B1 in the furnace and the desulfurizing agent conveying feed material in the furnace below it Machine B2, the powdery desulfurizer is sent to the furnace dense-phase zone 7 through the furnace desulfurizer bin B1 by the furnace desulfurizer feeder B2 from the return pipe 15 for desulfurization; the deep flue gas desulfurization system C is also set There is a high-efficiency desulfurizer circulation system C1 and a flue gas supplementary dust removal device C2. The flue gas after dust removal is cooled to a temperature close to the saturation temperature by the exhaust gas temperature desuperheater 24 and then sent to the deep flue gas desulfurization system C for deep removal of sulfur dioxide in the flue gas. After being treated by the flue gas supplementary dedusting device C2, it is sent to the chimney 26 by the induced draft fan 25 to be discharged, and the high-efficiency desulfurizer is recycled through the high-efficiency desulfurizer circulation system C1.
本发明炉前脱硫剂添加系统A、炉内脱硫剂输送系统B以及深度烟气脱硫系统C各自的脱硫剂使用量根据煤种及烟气二氧化硫浓度的不同独立调节,炉前脱硫剂添加系统A和炉内脱硫剂输送系统B总共可以脱除燃烧产生二氧化硫的50%~90%,剩余部分由深度烟气脱硫系统C脱除。最终的二氧化硫排放浓度可以低至50mg/m3以下。In the present invention, the amount of desulfurizing agent used in the pre-furnace desulfurizing agent addition system A, in-furnace desulfurizing agent delivery system B, and deep flue gas desulfurization system C is independently adjusted according to the difference in coal type and flue gas sulfur dioxide concentration. Together with the furnace desulfurization agent delivery system B, it can remove 50% to 90% of the sulfur dioxide produced by combustion, and the remaining part is removed by the deep flue gas desulfurization system C. The final sulfur dioxide emission concentration can be as low as below 50mg/m 3 .
作为本发明的优选实施方式,为了提高脱硫效率,所述炉前脱硫剂添加系统A使用的颗粒状脱硫剂为石灰石、电石渣、消石灰或其他含钙物质,其粒径为1~20mm,中位径为1~5mm;所述炉内脱硫剂输送系统B使用的粉状脱硫剂为石灰石、电石渣、消石灰或其他含钙物质,其粒径为0.1~1.5mm,中位径为0.2~0.8mm;所述深度烟气脱硫系统C使用的高效脱硫剂为石灰石、电石渣、消石灰或其他含钙物质,利用化学反应进行脱硫;或高效脱硫剂为活性炭、活性焦、活性半焦类具有内部孔隙结构及吸附能力的介质,利用吸附反应进行脱硫。As a preferred embodiment of the present invention, in order to improve the desulfurization efficiency, the granular desulfurizer used in the furnace pre-furnace desulfurizer addition system A is limestone, carbide slag, slaked lime or other calcium-containing substances, and its particle size is 1-20mm. The bit diameter is 1-5mm; the powdery desulfurizer used in the furnace desulfurizer delivery system B is limestone, carbide slag, slaked lime or other calcium-containing substances, the particle size is 0.1-1.5mm, and the median diameter is 0.2- 0.8mm; the high-efficiency desulfurization agent used in the deep flue gas desulfurization system C is limestone, calcium carbide slag, slaked lime or other calcium-containing substances, and desulfurization is carried out by chemical reaction; or the high-efficiency desulfurization agent is activated carbon, activated coke, and activated semi-coke. The medium with internal pore structure and adsorption capacity uses adsorption reaction for desulfurization.
特别针对国内某些循环流化床锅炉燃烧温度高的特点,所述炉前脱硫剂添加系统A使用的颗粒状脱硫剂和炉内脱硫剂输送系统B使用的粉状脱硫剂中添加有氯化钠或氯化钾盐类物质脱硫强化剂,添加量为脱硫剂添加总量的1%~15%。降低燃烧时硫酸钙的分解率,提高脱硫效率,因此循环流化床锅炉的燃烧温度为850~950℃。Especially for the high combustion temperature of some circulating fluidized bed boilers in China, the granular desulfurizer used in the furnace desulfurizer addition system A and the powder desulfurizer used in the furnace desulfurizer delivery system B are added with chlorinated The sodium or potassium chloride salt desulfurization enhancer is added in an amount of 1% to 15% of the total amount of desulfurization agent added. Reduce the decomposition rate of calcium sulfate during combustion and increase the desulfurization efficiency. Therefore, the combustion temperature of the circulating fluidized bed boiler is 850-950 °C.
作为本发明的优选实施方式,所述炉内脱硫剂输送系统B采用气力输送,炉内脱硫剂输送给料机B2的输送气源为压缩空气或高压流化风。As a preferred embodiment of the present invention, the in-furnace desulfurizing agent conveying system B adopts pneumatic conveying, and the conveying gas source of the in-furnace desulfurizing agent conveying feeder B2 is compressed air or high-pressure fluidized air.
作为本发明的优选实施方式,所述还原剂喷口20喷入的脱硝还原剂为尿素水溶液、液氨或氨水。As a preferred embodiment of the present invention, the denitration reducing agent sprayed into the reducing agent nozzle 20 is urea aqueous solution, liquid ammonia or ammonia water.
作为本发明的优选实施方式,所述排烟温度减温器24内的冷却介质为除盐水。As a preferred embodiment of the present invention, the cooling medium in the exhaust gas temperature desuperheater 24 is demineralized water.
由于炉前脱硫剂添加系统A和炉内脱硫剂输送系统B生成的炉内脱硫脱硫灰渣统一送至炉内脱硫灰渣仓27,这部分灰活性较高,可以用于水泥、砖瓦等的生产,利用价值较高。深度烟气脱硫系统C生成的炉外脱硫灰渣送入炉外脱硫灰渣仓28,由于含有亚硫酸钙等活性不稳定物质,这部分灰可以用于路基、矿区的填埋。Since the desulfurization and desulfurization ash in the furnace generated by the desulfurization agent addition system A in front of the furnace and the desulfurization agent delivery system B in the furnace are uniformly sent to the desulfurization ash bin 27 in the furnace, this part of the ash has high activity and can be used for cement, bricks, etc. The production has higher utilization value. The out-of-furnace desulfurization ash generated by the deep flue gas desulfurization system C is sent to the out-of-furnace desulfurization ash bin 28. Since it contains active and unstable substances such as calcium sulfite, this part of ash can be used for roadbeds and landfills in mining areas.
本发明的工作原理为:煤场原煤1通过原煤输送皮带2进入原煤破碎筛分系统3,炉前脱硫剂添加系统A作为第一级脱硫系统,炉前脱硫剂添加系统A使用的颗粒状脱硫剂储存在炉前脱硫剂仓A1中,通过炉前脱硫剂称重式添加机A2添加到原煤输送皮带2上,在原煤破碎筛分系统3的破碎筛分作用下颗粒状脱硫剂与原煤混合均匀成为含有颗粒状脱硫剂的入炉煤,最后由入炉煤输送皮带4送至入炉煤仓5备用。入炉煤通过给煤皮带6进入炉膛密相区7充分燃烧并完成燃烧中脱硫,炉内脱硫剂输送系统B使用的粉状脱硫剂通过炉内脱硫剂仓B1由炉内脱硫剂输送给料机B2从回料管15送入炉膛密相区7进行脱硫。灰渣通过落渣管8进入冷渣器9冷却后送入炉内脱硫灰渣仓27。燃烧产生的含尘烟气分别经由炉膛稀相区10和分离器入口烟道11进入分离器12,大部分粉尘被分离下来后经由立管13、回料阀14、回料管15送回炉膛密相区7,烟气则通过尾部烟道21,被尾部烟道受热面22冷却后进入除尘器23。分离器入口烟道11的还原剂喷口20,用于喷射脱硝还原剂。循环灰经回料阀14下部的循环灰排放管16进入循环灰冷却器17,循环灰经循环灰冷却器受热面18冷却后送入炉内脱硫灰渣仓27。除尘器23中除尘后的烟气被排烟温度减温器24冷却至接近饱和温度后送入深度烟气脱硫系统C实现烟气中二氧化硫的深度脱除,高效脱硫剂通过高效脱硫剂循环系统C1可以实现循环利用,深度脱硫后的灰渣送入炉外脱硫灰渣仓28。深度烟气脱硫系统C自身还设置有烟气补充除尘装置C2,经过其处理后的烟气最终由引风机25送入烟囱26排出。The working principle of the present invention is: the raw coal 1 of the coal yard enters the raw coal crushing and screening system 3 through the raw coal conveying belt 2, the desulfurizing agent adding system A before the furnace is used as the first-stage desulfurizing system, and the granular desulfurizing agent used by the desulfurizing agent adding system A before the furnace The desulfurizer is stored in the desulfurizer warehouse A1 in front of the furnace, and is added to the raw coal conveyor belt 2 through the desulfurizer weighing type adding machine A2 in front of the furnace, and the granular desulfurizer is mixed with the raw coal under the crushing and screening action of the raw coal crushing and screening system 3 Uniformly become the furnace coal that contains the granular desulfurizer, and finally sent to the furnace coal bunker 5 by the furnace coal conveyor belt 4 for subsequent use. The coal entering the furnace enters the dense phase zone 7 of the furnace through the coal feeding belt 6 to fully burn and complete the desulfurization during combustion. The powdery desulfurizer used in the furnace desulfurizer delivery system B is fed by the desulfurizer in the furnace through the desulfurizer bin B1. The machine B2 is sent from the return pipe 15 to the dense-phase zone 7 of the furnace for desulfurization. The ash and slag enter the slag cooler 9 through the slag falling pipe 8 to be cooled and then sent to the desulfurization ash bin 27 in the furnace. The dust-laden flue gas produced by combustion enters the separator 12 through the furnace dilute phase zone 10 and the separator inlet flue 11 respectively, and most of the dust is separated and sent back to the furnace through the standpipe 13, the return valve 14 and the return pipe 15 In the dense-phase area 7, the flue gas passes through the tail flue 21, is cooled by the heating surface 22 of the tail flue, and then enters the dust collector 23. The reducing agent nozzle 20 of the inlet flue 11 of the separator is used for spraying the denitration reducing agent. The circulating ash enters the circulating ash cooler 17 through the circulating ash discharge pipe 16 at the lower part of the return valve 14. The circulating ash is cooled by the heating surface 18 of the circulating ash cooler and then sent to the desulfurization ash bin 27 in the furnace. The flue gas after dedusting in the dust collector 23 is cooled by the exhaust gas temperature desuperheater 24 to close to the saturation temperature, and then sent to the deep flue gas desulfurization system C to realize the deep removal of sulfur dioxide in the flue gas. The high-efficiency desulfurizer passes through the high-efficiency desulfurizer circulation system C1 can realize recycling, and the ash after deep desulfurization is sent to the desulfurization ash bin 28 outside the furnace. The deep flue gas desulfurization system C itself is also equipped with a supplementary flue gas dedusting device C2, and the flue gas treated by it is finally sent to the chimney 26 by the induced draft fan 25 for discharge.
实施例一Embodiment one
如图1所示为一台新建的300MW等级循环流化床锅炉,该锅炉带有三级脱硫系统。锅炉的燃烧温度为900℃,炉前脱硫剂添加系统A使用中位径3mm的石灰石颗粒,煤场原煤1和炉前脱硫剂添加系统A使用的颗粒状脱硫剂均匀混合后送入炉膛密相区7。炉内脱硫剂输送系统B从回料管15向炉膛密相区7输送中位径0.5mm的石灰石粉。炉内脱硫后的烟气经排烟温度减温器24冷却至100℃后送入深度烟气脱硫系统C进行深度脱硫,深度烟气脱硫系统C使用的脱硫剂为消石灰。还原剂喷口20向分离器入口烟道11喷射尿素水溶液,在循环流化床锅炉低氮燃烧的基础上进一步降低氮氧化物的排放浓度。As shown in Figure 1, it is a newly built 300MW circulating fluidized bed boiler with a three-stage desulfurization system. The combustion temperature of the boiler is 900°C, and the desulfurization agent addition system A in front of the furnace uses limestone particles with a median diameter of 3mm. District 7. The desulfurizer conveying system B in the furnace conveys limestone powder with a median diameter of 0.5 mm from the return pipe 15 to the dense-phase zone 7 of the furnace. The desulfurized flue gas in the furnace is cooled to 100°C by the exhaust gas temperature desuperheater 24, and then sent to the deep flue gas desulfurization system C for deep desulfurization. The desulfurization agent used in the deep flue gas desulfurization system C is slaked lime. The reducing agent nozzle 20 sprays the aqueous urea solution to the inlet flue 11 of the separator to further reduce the emission concentration of nitrogen oxides on the basis of the low-nitrogen combustion of the circulating fluidized bed boiler.
炉前脱硫剂添加系统A、炉内脱硫剂输送系统B、深度烟气脱硫系统C分别脱除燃烧生成二氧化硫的40%、30%和25%,运行期间主要通过调节炉内脱硫剂输送系统B和深度烟气脱硫系统C控制最终的二氧化硫排放浓度低于50mg/m3 Desulfurizer addition system A before the furnace, desulfurizer delivery system B in the furnace, and deep flue gas desulfurization system C respectively remove 40%, 30% and 25% of the sulfur dioxide generated by combustion. During operation, the desulfurizer delivery system B in the furnace is mainly adjusted. and deep flue gas desulfurization system C to control the final sulfur dioxide emission concentration below 50mg/m 3
实施例二Embodiment two
一台新建的135MW等级循环流化床锅炉,该锅炉带有三级脱硫系统。锅炉的燃烧温度为935℃,炉前脱硫剂添加系统A使用中位径2mm的石灰石颗粒,炉内脱硫剂输送系统B使用中位径0.3mm的石灰石粉,为提高脱硫效率还添加有脱硫剂总量3%的氯化钠脱硫强化剂,降低燃烧时硫酸钙的分解率,提高脱硫效率。A newly built 135MW circulating fluidized bed boiler with a three-stage desulfurization system. The combustion temperature of the boiler is 935°C. The desulfurization agent addition system A in front of the furnace uses limestone particles with a median diameter of 2mm, and the desulfurizer delivery system B in the furnace uses limestone powder with a median diameter of 0.3mm. A desulfurizer is also added to improve the desulfurization efficiency. The total amount of 3% sodium chloride desulfurization enhancer reduces the decomposition rate of calcium sulfate during combustion and improves the desulfurization efficiency.
实施例三Embodiment Three
一台改造的200MW等级循环流化床锅炉,该锅炉原先设置有炉内脱硫剂输送系统B,为该锅炉新增了炉前脱硫剂添加系统A和深度烟气脱硫系统C,通过三级脱硫该锅炉最终的二氧化硫排放浓度低于100mg/m3。A remodeled 200MW circulating fluidized bed boiler. The boiler was originally equipped with a desulfurization agent delivery system B in the furnace. A pre-furnace desulfurization agent addition system A and a deep flue gas desulfurization system C were added to the boiler. Through three-stage desulfurization The final sulfur dioxide emission concentration of the boiler is lower than 100mg/m 3 .
实施例四Embodiment four
一台新建的600MW等级循环流化床锅炉,该锅炉带有三级脱硫系统。锅炉的燃烧温度为880℃,炉前脱硫剂添加系统A使用中位径3mm的石灰石颗粒,炉内脱硫剂输送系统B使用中位径0.4mm的石灰石粉。深度烟气脱硫系统C使用活性焦吸附法进行深度脱硫,吸附饱和的活性焦可以排出再生,再生后的活性焦和新活性焦通过高效脱硫剂循环系统C1补充利用。A newly built 600MW grade circulating fluidized bed boiler with a three-stage desulfurization system. The combustion temperature of the boiler is 880°C. The desulfurizer addition system A in front of the furnace uses limestone particles with a median diameter of 3mm, and the desulfurizer delivery system B in the furnace uses limestone powder with a median diameter of 0.4mm. The deep flue gas desulfurization system C uses the active coke adsorption method for deep desulfurization, the saturated activated coke can be discharged for regeneration, and the regenerated active coke and new activated coke are supplemented by the high-efficiency desulfurizer circulation system C1.
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| CN109486534B (en) * | 2018-12-20 | 2021-06-08 | 中国平煤神马能源化工集团有限责任公司 | Coal gas dust removal and desulfurization method |
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