CN103452092B - Balance frog tamper - Google Patents

Balance frog tamper Download PDF

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Publication number
CN103452092B
CN103452092B CN201310340771.0A CN201310340771A CN103452092B CN 103452092 B CN103452092 B CN 103452092B CN 201310340771 A CN201310340771 A CN 201310340771A CN 103452092 B CN103452092 B CN 103452092B
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eccentric block
balance
transmission device
chassis
frog
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CN201310340771.0A
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CN103452092A (en
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曹明
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Shanghai open university
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Shanghai open university
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Abstract

It is an object of the invention to disclose a kind of balance frog tamper, it includes chassis, the chassis forepart is provided with ram head frame, the ram head frame lower part is provided with ram head, transmission device is provided in the ram head frame, ratio wheel is provided on the transmission device, the ratio wheel is linked together by bead apex with the breast wheel being arranged on chassis, the breast wheel is connected by bead apex with motor, it is characterized in that, it further includes the first eccentric block and the second eccentric block being arranged on transmission device, first eccentric block and the second eccentric block horizontal symmetrical are arranged on transmission device.The balance frog tamper of the present invention, by increasing an eccentric block on transmission device, the operating noise of frog hammer is significantly reduced, reduces labor intensity, and by installing idler wheel on frog hammer chassis, it is effectively improved the flexibility of ramming machine movement.

Description

Balance frog tamper
Technical field
The present invention relates to a kind of ramming machine, more particularly to a kind of balance frog tamper.
Background technology
With China's expanding economy, a large amount of of the engineerings such as civil engineering, waterwork, road engineering and municipal administration go into operation, It is more and more using the backfill compacting engineering of soil replacement method Ground Treatment.
At present, domestic compacting machinary mainly has:Frog hammer, quiet effect smooth-wheeled roller, rubber-tyred roller and vibration Road roller, frog hammer therein is since it has the characteristics that cheap, operation and maintenance method is simple, in Backfill Foundation Huge effect is still played in terms of compacting, still there is huge market potential.
Existing frog hammer is a kind of impact type low-frequency vibration fill compaction machinery, which has construction letter Single, small, light-weight, easy to maintenance, operation easily, consolidation effect it is good and the advantages that productivity is high, therefore be widely used Digging up and filling in area is small in building, drainage system, road engineering, can not use the place of large and medium-sized compacting machinary.
However, the frog hammer on existing market has also discovered during constantly use, vibration is big, and noise is big, moves The problem of dynamic flexibility is low, and control difficulty is higher.
Therefore, the present invention just especially needs a kind of balance frog tamper, to solve the above problems.
Invention content
Present invention aims at a kind of balance frog tamper is provided, solve the problems of prior art, The noise generated when not only can be effectively reduced work can also reduce the labor intensity of worker, simple in structure, be easy to make It makes.
To achieve these goals, technical scheme is as follows:
A kind of balance frog tamper, it includes chassis, and the chassis forepart is provided with ram head frame, under the ram head frame Portion is provided with ram head, and transmission device is provided in the ram head frame, and ratio wheel, the ratio wheel are provided on the transmission device It is linked together by bead apex with the breast wheel being arranged on chassis, the breast wheel passes through bead apex and motor phase Even, which is characterized in that it further includes the first eccentric block and the second eccentric block being arranged on transmission device, first eccentric block It is arranged on transmission device with the second eccentric block horizontal symmetrical.
In one embodiment of the invention, the transmission device includes first rotating shaft, the second shaft and connection gear, institute It states and is fixedly installed connection gear in first rotating shaft and the second shaft respectively, the connection gear in the first rotating shaft and described the Connection gear in two shafts is intermeshed, and the other end and the ratio wheel of the first rotating shaft are fixedly linked.
In one embodiment of the invention, first eccentric block and the second eccentric block are respectively fixedly disposed at first turn On axis and the second shaft.
In one embodiment of the invention, several symmetrical idler wheels are additionally provided with below the chassis.
In one embodiment of the invention, the chassis rear portion is provided with handle.
The present invention is in use, the motor drives breast wheel and ratio wheel to rotate successively by bead apex first, and subtracts Speed wheel drives the first rotating shaft rotation for being secured to connection again, so as to drive the rotation of the first eccentric block;The rotation of first rotating shaft Also the second shaft is driven to rotate by being secured to connected connection gear, so as to be further driven to the rotation of the second eccentric block Turning, the present invention makees the rotation of opposite direction using the pairs of eccentric block of motor drive by setting two pieces of eccentric blocks on ramming machine, Lateral centrifugal force caused by them is made to cancel out each other, has reached the balance of horizontal direction.
The balance frog tamper of the present invention efficiently solves frog hammer vibration in the prior art greatly, noise Greatly, the problem of mobile flexibility is low, and control difficulty is higher by increasing an eccentric block, is driven eccentric in pairs using motor Block makees the rotation of opposite direction, lateral centrifugal force caused by them is made to cancel out each other so that ram head frame is no longer as existing breast-stroke Ramming machine equally generates horizontal direction vibration, so as to achieve the purpose that reduce operating noise and reduce labor intensity, and By installing idler wheel on frog hammer chassis, it is effectively improved the flexibility of ramming machine movement.
Description of the drawings
Fig. 1 is the structure diagram of the balance frog tamper of the present invention;
Fig. 2 is the structure diagram of transmission device in balance frog tamper of the invention;
Fig. 3 is the force analysis figure of the balance frog tamper of the present invention;
Schematic diagram when Fig. 4 is the balance frog tamper operation of the present invention;
Schematic diagram when Fig. 5 is the balance frog tamper operation of the present invention;
Schematic diagram when Fig. 6 is the balance frog tamper operation of the present invention;
Schematic diagram when Fig. 7 is the balance frog tamper operation of the present invention;
Schematic diagram when Fig. 8 is the balance frog tamper operation of the present invention;
Schematic diagram when Fig. 9 is the balance frog tamper operation of the present invention.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below Closing specific embodiment, the present invention is further explained.
As depicted in figs. 1 and 2, balance frog tamper of the invention, it includes chassis 1,1 forepart of the chassis setting There is ram head frame 2,2 lower part of ram head frame is provided with ram head 3, and transmission device 4, the transmission dress are provided in the ram head frame 2 It puts and ratio wheel 5 is provided on 4, the ratio wheel 5 is connected to one by bead apex 6 with being arranged on the One On The Chassis breast wheel 7 It rises, the breast wheel 7 is connected by bead apex 6 with motor 8, and 1 rear portion of chassis is provided with handle 9, it is characterised in that:It The first eccentric block 10 and the second eccentric block 11 being arranged on transmission device 4 are further included, first eccentric block 10 and second is inclined The position that heart block 11 is arranged on transmission device 4 is in horizontal symmetrical.
In the present invention, the transmission device 4 includes first rotating shaft 41, the second shaft 42 and connection gear 43, and described the Be fixedly installed connection gear 43 in one shaft 41 and the second shaft 42 respectively, the connection gear 43 in the first rotating shaft 41 with Connection gear 43 in second shaft 42 is intermeshed, and the other end and the ratio wheel 5 of the first rotating shaft 41 are fixedly linked.
In the present invention, 10 and second eccentric block 11 of the first eccentric block is respectively fixedly disposed at first rotating shaft 41 and In two shafts 42.
In the present invention, 1 lower section of chassis is additionally provided with several symmetrical idler wheels 12.
In invention in use, the motor 8 drives breast wheel 7 and ratio wheel 5 to rotate successively by bead apex 6 first, And ratio wheel 5 drives the first rotating shaft 41 for being secured to connection to rotate again, so as to drive the rotation of the first eccentric block 10;First turn The rotation of axis 41 has also driven the second shaft 42 to rotate by being secured to connected connection gear 43, so as to be further driven to The rotation of second eccentric block 11, the present invention drive pairs of eccentric block by setting two pieces of eccentric blocks on ramming machine using motor 8 Make the rotation of opposite direction, lateral centrifugal force caused by them is made to cancel out each other, has reached the balance of horizontal direction.
The operation principle of the balance frog tamper of the present invention:
The balance frog tamper of the present invention drives the first eccentric block 10 and the second eccentric block 11 to make phase using motor The rotation of negative direction constant angular velocity makes horizontal direction centrifugal force caused by them cancel out each other, and vertical direction centrifugal force phase Mutually superposition, makes ram head 3 generate vertical up-down vibration by the rotation of ratio wheel 5, so as to achieve the purpose that backfill is compacted.
If the first eccentric block 10 and the second eccentric block 11 are attached separately in 41 and second shaft 42 of first rotating shaft, quality point It Wei not m1And m2, the distance of eccentric block barycenter to the centre of gyration is respectively r1And r2, angular velocity of rotation is respectively ω1And ω2.Such as figure Shown in 3, for the first eccentric block 10, the centrifugal force generated when rotating is F1, then:
Equally, the centrifugal force of the second eccentric block 11 generation is:
If the quality of the first eccentric block 10 and the second eccentric block 11, the distance of eccentric block barycenter to the centre of gyration and rotation Angular speed difference is equal, then its centrifugal force for generating respectively is equal in magnitude, i.e.,:
F1=F2
When the steering of the first eccentric block 10 and the second eccentric block 11 is on the contrary, and from identical position or from horizontal symmetrical Position when start simultaneously at rotation, then the centrifugal force of the first eccentric block 10 and the second eccentric block 11 and horizontal angle phase Deng that is,:
At this moment, it is centrifuged caused by the first eccentric block 10 in 41 and second shaft 42 of first rotating shaft and the second eccentric block 11 Power, component in the horizontal direction is equal in magnitude, i.e.,:
And two horizontal component directions are on the contrary, so as to cancel out each other.Similarly, component size phase in the perpendicular direction Deng, and direction is identical, and two power stack up, resultant force T:
This resultant force T is vertically upward or vertically downward, and size changes with centrifugal force and horizontal angle, it passes through Bearing passes to ram head 3, is compacted backfill.
The Analysis of Periodic of the balance frog tamper of the present invention:
As shown in Fig. 4 to Fig. 9, the periodic motion of improved frog hammer can be divided into the following four stage:
First stage, as shown in Figure 4 and Figure 5, motor 8 drive the first eccentric block 10 and the second eccentric block 11 respectively along opposite Direction be respectively rotated by 90 ° with equal-sized angular speed, in this process, 11 institute of the first eccentric block 10 and the second eccentric block The centrifugal force of generation can be decomposed into component and horizontal force that ram head 3 is made to compress ground straight down, horizontal component therein Equal in magnitude, direction is on the contrary, make frog hammer engine base not have the trend of horizontal movement.
Second stage, as shown in Fig. 5, Fig. 6 and Fig. 7, motor 8 drives the first eccentric block 10 and the second eccentric block 11 edge respectively Opposite direction respectively rotates to the position of 180 degree with equal-sized angular speed, in this process, equally, the first eccentric block 10 and second the two centrifugal force horizontal components generating respectively of eccentric block 11 cancel out each other, frog hammer engine base is made to continue to keep Horizontal direction balances.By small gradual increase, two power are superimposed two component that ram head 3 leaves ground that makes straight up, in 180 degree Position reaches maximum value, and frog hammer ram head is made to be promoted to extreme higher position.
Phase III, as shown in Figure 7 and Figure 8, motor 8 drive the first eccentric block 10 and the second eccentric block 11 by vertical position Horizontal position is rotated to, with second stage on the contrary, the vertical component of the centrifugal force generated respectively is gradually reduced, but direction is still vertical Upwards.Two horizontal components continue to keep balance.
Fourth stage, as shown in Figure 8 and Figure 9, the first eccentric block 10 and the second eccentric block 11 return to homeposition simultaneously, and one A periodic motion terminates.Eccentric block is its vertical direction component direction in horizontal position from becoming point straight down straight up Boundary's point.In this rotary course, eccentric force straight down gradually increases, and reaches maximum in initial position, so as to eccentric block Ram head is driven to ram ground downwards.In the horizontal direction, two horizontal components continue to keep balance.
The balance frog tamper of the present invention efficiently solves frog hammer vibration in the prior art greatly, noise Greatly, the problem of mobile flexibility is low, and control difficulty is higher by increasing an eccentric block, is driven eccentric in pairs using motor Block makees the rotation of opposite direction, lateral centrifugal force caused by them is made to cancel out each other so that ram head frame is no longer as existing breast-stroke Ramming machine equally generates horizontal direction vibration, so as to achieve the purpose that reduce operating noise and reduce labor intensity, and By installing idler wheel on frog hammer chassis, it is effectively improved the flexibility of ramming machine movement.
Basic principle, main feature and the advantages of the present invention of the present invention has been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and what is described in the above embodiment and the description is only the present invention Principle, various changes and improvements may be made to the invention without departing from the spirit and scope of the present invention, these variation and Improvement is both fallen in the range of claimed invention.The present invention claims protection domain by appended claims and its Equivalent defines.

Claims (3)

1. a kind of balance frog tamper, it includes chassis, and the chassis forepart is provided with ram head frame, the ram head frame lower part Ram head is provided with, transmission device is provided in the ram head frame, ratio wheel is provided on the transmission device, the ratio wheel leads to It crosses bead apex and links together with the breast wheel being arranged on chassis, the breast wheel is connected by bead apex with motor, It is characterized in that, the balance frog tamper further includes the first eccentric block being arranged on transmission device and the second bias Block, first eccentric block and the second eccentric block horizontal symmetrical are arranged on transmission device;The transmission device includes first turn It is fixedly installed connection gear in axis, the second shaft and connection gear, the first rotating shaft and the second shaft respectively, described first Connection gear in shaft is intermeshed with the connection gear in second shaft, the other end of the first rotating shaft and deceleration Wheel is fixedly linked;First eccentric block and the second eccentric block are respectively fixedly disposed in first rotating shaft and the second shaft.
2. balance frog tamper according to claim 1, which is characterized in that be additionally provided with below the chassis several Symmetrical idler wheel.
3. balance frog tamper according to claim 1, which is characterized in that the chassis rear portion is provided with handle.
CN201310340771.0A 2013-08-06 2013-08-06 Balance frog tamper Active CN103452092B (en)

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CN103452092B true CN103452092B (en) 2018-06-08

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103790149B (en) * 2014-03-05 2015-08-19 广西大学 A kind of sole shape belt wheel rammer
CN105544500A (en) * 2015-12-04 2016-05-04 无锡职业技术学院 Frog compactor
CN110080231B (en) * 2019-03-27 2021-01-08 浙江立鹏建设有限公司 Foundation pit backfill soil compacting device and compacting method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2127721Y (en) * 1991-10-25 1993-03-03 柏飞 Hammer-blow tamper of linear motor type
CN2404925Y (en) * 1999-12-22 2000-11-08 范俊柱 Frog like rammer
CN2421324Y (en) * 2000-03-30 2001-02-28 西南石油学院 Frog rammer
US6267532B1 (en) * 1999-02-03 2001-07-31 Svedala Compaction Equipment Ab Handle assembly for a vibrating compactor
CN1474171A (en) * 2002-08-06 2004-02-11 任世银 Directional Technology of centrifugal force
CN101997357A (en) * 2010-11-19 2011-03-30 西安理工大学 Generation method of one-way aperiodic vibration of single motor and one-way aperiodic vibration device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2127721Y (en) * 1991-10-25 1993-03-03 柏飞 Hammer-blow tamper of linear motor type
US6267532B1 (en) * 1999-02-03 2001-07-31 Svedala Compaction Equipment Ab Handle assembly for a vibrating compactor
CN2404925Y (en) * 1999-12-22 2000-11-08 范俊柱 Frog like rammer
CN2421324Y (en) * 2000-03-30 2001-02-28 西南石油学院 Frog rammer
CN1474171A (en) * 2002-08-06 2004-02-11 任世银 Directional Technology of centrifugal force
CN101997357A (en) * 2010-11-19 2011-03-30 西安理工大学 Generation method of one-way aperiodic vibration of single motor and one-way aperiodic vibration device

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