CN103450144A - Method for preparing epsilon-caprolactone through biomimetic catalysis of cyclohexanone oxidation - Google Patents

Method for preparing epsilon-caprolactone through biomimetic catalysis of cyclohexanone oxidation Download PDF

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CN103450144A
CN103450144A CN2013104153355A CN201310415335A CN103450144A CN 103450144 A CN103450144 A CN 103450144A CN 2013104153355 A CN2013104153355 A CN 2013104153355A CN 201310415335 A CN201310415335 A CN 201310415335A CN 103450144 A CN103450144 A CN 103450144A
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caprolactone
pimelinketone
hydrogen
metalloporphyrin
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纪红兵
周贤太
陈韶云
陶旺聪
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Sun Yat Sen University
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Sun Yat Sen University
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Abstract

The invention discloses a method for preparing epsilon-caprolactone through biomimetic catalysis of cyclohexanone oxidation. In the method, cyclohexanone is used as a raw material, oxygen is used as an oxidizing agent, a metal phthalocyanine or metalloporphyrin compound is used as a catalyst, the reaction temperature is controlled at 25-120 DEG C, and the epsilon-caprolactone is obtained through a catalytic reaction under normal-pressure conditions. The method disclosed by the invention has the advantages of simple technology, mild conditions, high selectivity, safety, low cost and the like.

Description

A kind of bionic catalysis oxidizing cyclohexanone prepares the method for 6-caprolactone
Technical field
The present invention relates to a kind of preparation method of 6-caprolactone, specifically, relate to a kind of method that bionic catalysis oxidizing cyclohexanone prepares 6-caprolactone.
Background technology
6-caprolactone is a kind of important high molecular polymerization monomer, as the new polyester monomer, be widely used in polycaprolactone (PCL) and the blending and modifying resin of synthetic various different purposes, and as a kind of good organic solvent and important organic synthesis intermediate, some insoluble resins are shown to good solvability, can react with multiple compounds the fine chemicals that preparation has special performance.The method of industrial production 6-caprolactone mainly realizes by the Baeyer-Villiger oxidizing reaction at present, the oxygenant adopted is all that organic peracid is as Peracetic Acid usually, there are the problems such as poor stability, energy consumption be large in use procedure, make the application of this technique be restricted.
Adopt easy to use, be easy to get, safety and eco-friendly molecular oxygen/air prepare as oxygenant the trend that 6-caprolactone becomes research, wherein the bionic catalyst such as metalloporphyrin or metal phthalocyanine can activate oxygen under mild conditions, has safety, green, efficient, selectivity advantages of higher in catalytic oxidation.Chinese patent ZL 101205225A has reported that the oxidation of a kind of metalloporphyrin bionic catalysis ketone compounds prepares the method for lactone, the method relates to the process that pimelinketone B-V oxidation prepares 6-caprolactone, but have the problems such as auxiliary dosage large (be raw material 15 times), condition harshness, so the industrial application of the method is restricted.Patent ZL201110298626.1 has reported that the catalysis of metalloporphyrin pimelinketone dioxygen oxidation of simple structure prepares the method for 6-caprolactone, but in the method, used metal oxide or molecular sieve for promotor, had the shortcomings such as catalyst system complexity, separation difficulty.
Therefore, develop and a kind ofly take pimelinketone as raw material, oxygen is oxygenant, and mild condition, technique is simple, selectivity is high 6-caprolactone preparation technology will have very important application prospect.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of bionic catalysis oxidizing cyclohexanone to prepare the method for 6-caprolactone.
For realizing purpose of the present invention, the technical scheme adopted is: take pimelinketone as raw material, take oxygen as oxygenant, add organic solvent and auxiliary agent phenyl aldehyde, to there is the metal phthalocyanine of general formula (I) structure, the monokaryon metalloporphyrin of general formula (II) structure, the oxo metalloporphyrin of general formula (III) structure, μ-the oxygen of general formula (IV) structure-dinuclear metalloporphyrin is made catalyzer, being controlled at temperature of reaction is 25~120 ℃, carry out catalyzed reaction under the condition of normal pressure and obtain 6-caprolactone, wherein the concentration of catalyzer is 0.1-100ppm, the mol ratio of auxiliary agent phenyl aldehyde and raw material pimelinketone is 0.01~2,
Figure BDA0000380970250000021
M in general formula (I) 1be transition metal atoms Mg, Al, Cr, Mn, Fe, Co, Ni, Cu or Zn, R is hydrogen or carboxyl or sulfonic group; M in general formula (II) 2be atoms metal Cr, Mn, Fe, Co, Ni, Cu, Zn, Rh, Ru or Sn, X is halogen or hydrogen, R 1, R 2, R 3, R 4and R 5all be selected from hydrogen, halogen, nitro, alkyl, alkoxyl group, hydroxyl, carboxyl, sulfydryl or sulfonic group, dentate X 1chlorine or imidazoles or pyridine; M in general formula (III) 3atoms metal Mo, Fe, Mn, V, Ti, Ru or Rh, R 1, R 2, R 3, R 4and R 5all be selected from hydrogen, halogen, nitro, alkyl, alkoxyl group, hydroxyl, carboxyl, sulfydryl or sulfonic group; M in general formula (IV) 4atoms metal Al, Fe, Co, Mn, Zn, Ru or Rh, R 1, R 2, R 3, R 4and R 5all be selected from hydrogen, halogen, nitro, alkyl, alkoxyl group, hydroxyl, carboxyl, sulfydryl or sulfonic group.
In above-mentioned bionic catalysis oxidizing cyclohexanone prepares the method for 6-caprolactone, preferred catalyst levels is 1-50ppm, and preferred auxiliary agent phenyl aldehyde and raw material pimelinketone mol ratio are 0.5~2, and preferred temperature of reaction is 30-100 ℃.
In above-mentioned bionic catalysis oxidizing cyclohexanone prepares the method for 6-caprolactone, described solvent is one or more mixing in 1,2-ethylene dichloride, Isosorbide-5-Nitrae-dioxane, phenylfluoroform, n-butyl acetate, sec-butyl acetate, acetonitrile, ethyl acetate.
At first the present invention has synthesized metal phthalocyanine, metalloporphyrin class bionic catalyst, and catalyzer is solved homogeneously in solvent, and phenyl aldehyde is auxiliary agent, and under the condition existed at oxygen, the catalysis of pimelinketone oxidation generates 6-caprolactone.Bionic catalyst has activated molecular oxygen on the one hand, has also promoted on the other hand the initiation of free radical, after increasing by a series of free radical, forms the high price actives with strong oxidizing property energy, is easy to attack the carbonyl of pimelinketone, is conducive to the generation of 6-caprolactone.
Compared with prior art, the present invention has following beneficial effect:
1. to adopt oxygen be oxygenant in the present invention, avoided the safety issue of using peracid to bring.
2. the present invention has used with metal porphyrins or the metal phthalocyanine of biological enzyme similar structures and has made catalyzer, and the consumption of catalyzer and auxiliary agent is few.
3. low, the green safety of simple, the mild condition of operating procedure of the present invention, Financial cost, have good prospects for commercial application.
Embodiment
Below in conjunction with embodiment, the present invention will be further described, but protection scope of the present invention is not limited to the scope that embodiment means.
In embodiment, reagent used is commercially available analytical reagent.
In embodiment, the bionic catalyst such as metal phthalocyanine used, metalloporphyrin is by prior art (Alder AD, et al.J.Org.Chem.1967,32,476; Wang LZ et al.Org.Process Res.Dev.2006,10,757) described method is prepared.
Embodiment 1
Contain at 5mL the metal phthalocyanine (M that 50ppm has general formula (I) 1=Al, R=H), in sec-butyl acetate solution, add the pimelinketone of 1mmol and the phenyl aldehyde of 2mmol, passing into oxygen, is 70 ℃ of lower stirring reactions 6 hours in temperature, through the gas-chromatography inner mark method ration, detects and analyzes, the transformation efficiency of pimelinketone is 92%, and the yield of 6-caprolactone is 92%.
Embodiment 2
Contain at 5mL the metal phthalocyanine (M that 0.1ppm has general formula (I) 1=Mg, R=COOH), in phenylfluoroform solution, add the pimelinketone of 1mmol and the phenyl aldehyde of 1mmol, passing into oxygen, is 100 ℃ of lower stirring reactions 2 hours in temperature, through the gas-chromatography inner mark method ration, detects and analyzes, the transformation efficiency of pimelinketone is 80%, and the yield of 6-caprolactone is 80%.
Embodiment 3
Contain at 5mL the metal phthalocyanine (M that 10ppm has general formula (I) 1=Zn, R 1=COOH, R 2, R 3, R 4, R 5=H) in phenylfluoroform solution, add the pimelinketone of 1mmol and the phenyl aldehyde of 0.1mmol, pass into oxygen, in temperature, be 100 ℃ of lower stirring reactions 8 hours, detect and analyze through the gas-chromatography inner mark method ration, the transformation efficiency of pimelinketone is 83%, and the yield of 6-caprolactone is 83%.
Embodiment 4
Contain at 5mL the metalloporphyrin (M that 1ppm has general formula (II) 2=Cr, X=F, R 1, R 2, R 3, R 4, R 5=H, X 1for pyridine) 1, in the 2-dichloroethane solution, add the pimelinketone of 1mmol and the phenyl aldehyde of 0.5mmol, passing into oxygen, is 25 ℃ of lower stirring reactions 12 hours in temperature, through the gas-chromatography inner mark method ration, detects and analyzes, the transformation efficiency of pimelinketone is 89%, and the yield of 6-caprolactone is 88%.
Embodiment 5
Contain at 5mL the metalloporphyrin (M that 50ppm has general formula (II) 2=Rh, R 1, R 2, R 4, R 5=H, R 3=SO 3h, X 1for imidazoles) phenylfluoroform solution in, add the pimelinketone of 1mmol and the phenyl aldehyde of 1mmol, pass into oxygen, in temperature, be 120 ℃ of lower stirring reactions 2 hours, detect and analyze through the gas-chromatography inner mark method ration, the transformation efficiency of pimelinketone is 93%, and the yield of 6-caprolactone is 93%.
Embodiment 6
Contain at 5mL the metalloporphyrin (M that 100ppm has general formula (II) 2=Ru, R 1=C 2h 5, R 3=NO 2, R 2, R 4, R 5=H, X 1=Cl) in n-butyl acetate solution, add the pimelinketone of 2mmol and the phenyl aldehyde of 1mmol, pass into oxygen, in temperature, be 80 ℃ of lower stirring reactions 4 hours, detect and analyze through the gas-chromatography inner mark method ration, the transformation efficiency of pimelinketone is 95%, and the yield of 6-caprolactone is 95%.
Embodiment 7
Contain at 5mL the metalloporphyrin (M that 100ppm has general formula (III) 3=Mo, R 1, R 2, R 4, R 5=H, R 3=NO 2) acetonitrile solution in, add the pimelinketone of 1mmol and the phenyl aldehyde of 1.5mmol, pass into oxygen, in temperature, be 60 ℃ of lower stirring reactions 5 hours, through the gas-chromatography inner mark method ration, detect to analyze, the transformation efficiency of pimelinketone is 97%, the yield of 6-caprolactone is 97%.
Embodiment 8
Contain at 5mL the metalloporphyrin (M that 30ppm has general formula (III) 3=V, R 1, R 2, R 3, R 4, R 5=CH 3) ethyl acetate solution in, add the pimelinketone of 1mmol and the phenyl aldehyde of 2mmol, pass into oxygen, in temperature, be 30 ℃ of lower stirring reactions 6 hours, detect and analyze through the gas-chromatography inner mark method ration, the transformation efficiency of pimelinketone is 86%, and the yield of 6-caprolactone is 86%.
Embodiment 9
Contain at 5mL the metalloporphyrin (M that 10ppm has general formula (III) 3=Ru, R 1, R 2, R 3, R 4=H, R 5=COOH), in Isosorbide-5-Nitrae-dioxane solution, add the pimelinketone of 1mmol and the phenyl aldehyde of 1mmol, passing into oxygen, is 50 ℃ of lower stirring reactions 7 hours in temperature, through the gas-chromatography inner mark method ration, detects and analyzes, the transformation efficiency of pimelinketone is 93%, and the yield of 6-caprolactone is 93%.
Embodiment 10
Contain at 5mL the metalloporphyrin (M that 40ppm has general formula (IV) 4=Al, R 1, R 2, R 4, R 5=H, R 3=CH 3) 1, in the 2-dichloroethane solution, add the pimelinketone of 1mmol and the phenyl aldehyde of 1mmol, passing into oxygen, is 60 ℃ of lower stirring reactions 8 hours in temperature, through the gas-chromatography inner mark method ration, detects and analyzes, the transformation efficiency of pimelinketone is 90%, and the yield of 6-caprolactone is 90%.
Embodiment 11
Contain at 5mL the metalloporphyrin (M that 40ppm has general formula (IV) 4=Zn, R 1, R 3, R 4, R 5=H, R 2=SH) in n-butyl acetate solution, add the pimelinketone of 2mmol and the phenyl aldehyde of 1mmol, pass into oxygen, in temperature, be 100 ℃ of lower stirring reactions 5 hours, detect and analyze through the gas-chromatography inner mark method ration, the transformation efficiency of pimelinketone is 95%, and the yield of 6-caprolactone is 95%.
Embodiment 12
Contain at 5mL the metalloporphyrin (M that 60ppm has general formula (IV) 4=Ru, R 1=OCH 3, R 3=Cl, R 2, R 4, R 5=H) in phenylfluoroform solution, add the pimelinketone of 1mmol and the phenyl aldehyde of 1mmol, pass into oxygen, in temperature, be 90 ℃ of lower stirring reactions 6 hours, detect and analyze through the gas-chromatography inner mark method ration, the transformation efficiency of pimelinketone is 92%, and the yield of 6-caprolactone is 92%.

Claims (5)

1. a bionic catalysis oxidizing cyclohexanone prepares the method for 6-caprolactone, it is characterized in that take that pimelinketone is as raw material, take oxygen as oxygenant, add organic solvent and auxiliary agent phenyl aldehyde, to there is the metal phthalocyanine of general formula (I) structure, the monokaryon metalloporphyrin of general formula (II) structure, the oxo metalloporphyrin of general formula (III) structure, μ-the oxygen of general formula (IV) structure-dinuclear metalloporphyrin is made catalyzer, being controlled at temperature of reaction is 25~120 ℃, carry out catalyzed reaction under the condition of normal pressure and obtain 6-caprolactone, wherein the concentration of catalyzer is 0.1-100ppm, the mol ratio of auxiliary agent phenyl aldehyde and raw material pimelinketone is 0.01~2,
M in general formula (I) 1be transition metal atoms Mg, Al, Cr, Mn, Fe, Co, Ni, Cu or Zn, R is hydrogen or carboxyl or sulfonic group; M in general formula (II) 2be atoms metal Cr, Mn, Fe, Co, Ni, Cu, Zn, Rh, Ru or Sn, X is halogen or hydrogen, R 1, R 2, R 3, R 4and R 5all be selected from hydrogen, halogen, nitro, alkyl, alkoxyl group, hydroxyl, carboxyl, sulfydryl or sulfonic group, dentate X 1chlorine or imidazoles or pyridine; M in general formula (III) 3atoms metal Mo, Fe, Mn, V, Ti, Ru or Rh, R 1, R 2, R 3, R 4and R 5all be selected from hydrogen, halogen, nitro, alkyl, alkoxyl group, hydroxyl, carboxyl, sulfydryl or sulfonic group; M in general formula (IV) 4atoms metal Al, Fe, Co, Mn, Zn, Ru or Rh, R 1, R 2, R 3, R 4and R 5all be selected from hydrogen, halogen, nitro, alkyl, alkoxyl group, hydroxyl, carboxyl, sulfydryl or sulfonic group.
2. method according to claim 1, is characterized in that described catalyst levels is 1-50ppm.
3. method according to claim 1, the mol ratio that it is characterized in that auxiliary agent phenyl aldehyde and raw material pimelinketone is 0.5~2.
4. method according to claim 1, the temperature that it is characterized in that catalyzed reaction is 30-100 ℃.
5. method according to claim 1, is characterized in that described solvent is one or more mixing in 1,2-ethylene dichloride, Isosorbide-5-Nitrae-dioxane, phenylfluoroform, n-butyl acetate, sec-butyl acetate, acetonitrile, ethyl acetate.
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CN103980078A (en) * 2014-05-08 2014-08-13 中山大学 Method for preparing lactone through catalyzing oxidation of ketone compound, and its special catalyst
CN104003971A (en) * 2014-04-28 2014-08-27 上海应用技术学院 Method for preparing epsilon-caprolactone through catalytic oxidation of cyclohexanone
CN105067740A (en) * 2015-07-29 2015-11-18 中山大学惠州研究院 Method for analyzing products generated during process of biomimetic catalytic cyclohexanone gas-liquid phase oxidation for producing epsilon-caprolactone
CN105130947A (en) * 2015-07-21 2015-12-09 刘小秦 Industrial production method of [epsilon]-caprolactone
CN111018823A (en) * 2019-12-12 2020-04-17 河南能源化工集团研究总院有限公司 Process for preparing epsilon-caprolactone and co-producing methacrylic acid by cyclohexanone

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Publication number Priority date Publication date Assignee Title
CN104003971A (en) * 2014-04-28 2014-08-27 上海应用技术学院 Method for preparing epsilon-caprolactone through catalytic oxidation of cyclohexanone
CN103980078A (en) * 2014-05-08 2014-08-13 中山大学 Method for preparing lactone through catalyzing oxidation of ketone compound, and its special catalyst
CN105130947A (en) * 2015-07-21 2015-12-09 刘小秦 Industrial production method of [epsilon]-caprolactone
CN105130947B (en) * 2015-07-21 2018-04-17 刘小秦 A kind of industrial process of ε-caprolactone
CN105067740A (en) * 2015-07-29 2015-11-18 中山大学惠州研究院 Method for analyzing products generated during process of biomimetic catalytic cyclohexanone gas-liquid phase oxidation for producing epsilon-caprolactone
CN105067740B (en) * 2015-07-29 2017-03-15 中山大学惠州研究院 A kind of bionic catalysis cyclohexanone gas-liquid phase oxidation prepares the product analysis method of ε caprolactones
CN111018823A (en) * 2019-12-12 2020-04-17 河南能源化工集团研究总院有限公司 Process for preparing epsilon-caprolactone and co-producing methacrylic acid by cyclohexanone

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