CN103447892B - The ultrasonic wave magnetic multiple grinding device of jade relief handicraft and grinding technics - Google Patents
The ultrasonic wave magnetic multiple grinding device of jade relief handicraft and grinding technics Download PDFInfo
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Abstract
The invention belongs to processing of stone technical field, especially relate to a kind of ultrasonic wave magnetic multiple grinding device and grinding technics of jade relief handicraft.Its lapping device comprises numerical control auxiliary framework, be located at the ultrasonic wave generating mechanism on this auxiliary framework and magnetic grinding mechanism, ultrasonic wave generating mechanism comprises supersonic generator, PZT (piezoelectric transducer), ultrasonic transformer, elastic collet chuck, is provided with collector ring outside PZT (piezoelectric transducer), PZT (piezoelectric transducer) is connected with the drive shaft on numerical control auxiliary framework, and magnetic grinding mechanism comprises permanent magnet and fills out magnetic abrasive.The present invention utilizes ultrasonic wave to vibrate and forms a pulse to jade surface, magnetic abrasive is under the compound action of magnetic force and pulse, effectively can improve the working (machining) efficiency to jade convex-concave surface and crudy, realize the machine glazed finish to jade relief handicraft, make up hand-polished defect.
Description
Technical field
The invention belongs to processing of stone technical field, especially relate to a kind of ultrasonic wave magnetic multiple grinding device and grinding technics of jade relief handicraft.
Background technology
Being last procedure of processing technology for polishing the jade handicraft that craft or machining complete, is also the most important procedure of jade handicraft processing.And the polissoir that present jade relief handicraft polishing is unspecial, for the artificial polishing of the many employings in uneven place on jade relief handicraft surface, its glossing is loaded down with trivial details, and labour intensity is large, work under bad environment.Manual surface of polished quality is uneven simultaneously, and working (machining) efficiency is low.Magnetic abrasive finishing belongs to a kind of new grinding method, loose magnetic abrasive with traditional Ginding process unlike the milling tool that magnetic grinding adopts, magnetic abrasive has very large flexibility, can change, can adapt to various different surfaces along with the change of surface of the work shape.Through great many of experiments, be applied to the attrition process of plane, sphere, inner circle, inwall etc., its shortcoming is lower for the working (machining) efficiency of nonmagnetic substance (pottery, plastics, jade etc.).Ultrasonic machining is the method utilizing ultrasonic vibration, cutter can be made with the frequency vibration up to 16000 hertz per second, working (machining) efficiency is higher, and its shortcoming is that Ultrasonic machining is only applicable to groove class workpiece, and the workpiece for surface configuration complexity still cannot meet its attrition process requirement.
Summary of the invention
The object of this invention is to provide a kind of specially for ultrasonic wave magnetic multiple grinding device and the grinding technics of the jade relief handicraft of the nonmagnetic substance surface finish such as jade embossment.Magnetic grinding method and ultrasonic technology combine by this device and technique, magnetic abrasive is made to carry out polishing to jade convex-concave surface under the compound action of magnetic force and pulse, its working (machining) efficiency is higher, crudy is better, achieve the machine glazed finish to jade relief handicraft, compensate for hand-polished defect.
The object of the invention is to be realized by following technical proposals:
The ultrasonic wave magnetic multiple grinding device of jade relief handicraft of the present invention, is characterized in that comprising numerical control auxiliary framework, is located at the ultrasonic wave generating mechanism on this auxiliary framework and magnetic grinding mechanism,
Described numerical control auxiliary framework comprises fixation workpiece workbench, drive shaft,
Described ultrasonic wave generating mechanism comprises supersonic generator, the PZT (piezoelectric transducer) that is connected of supersonic generator therewith, the ultrasonic transformer that is connected of PZT (piezoelectric transducer) therewith, the elastic collet chuck that is connected of ultrasonic transformer therewith, collector ring is provided with outside described PZT (piezoelectric transducer), described PZT (piezoelectric transducer) is connected with described drive shaft
Described magnetic grinding mechanism comprises the permanent magnet be clamped in described elastic collet chuck, is filled in the magnetic abrasive between this permanent magnet and workpiece to be added.
Described fixation workpiece workbench is permeability magnetic material.
Utilize the grinding technics of the ultrasonic wave magnetic multiple grinding device of jade relief handicraft, it is characterized in that, its grinding technics is as follows:
1. clean: first adopt supersonic wave cleaning machine to add a small amount of cleaning agent cleaning jade relief handicraft surface, remove jade relief handicraft surface blot, and dry;
2. be installed: be installed on by jade relief handicraft to be processed on the fixation workpiece workbench of the numerical control auxiliary framework of ultrasonic wave magnetic multiple grinding device, fixation workpiece workbench is permeability magnetic material, closed magnetic loop can be formed with permanent magnet after magnetization;
3. setting parameter: start supersonic generator, setting ultrasonic wave occurrence frequency is 15 ~ 20KHz, and amplitude is 10 ~ 20 μm;
4. rough polishing: the ratio of to be 200 ~ 350 μm of sintering magnetic abrasives and water base lapping liquids by average grain diameter during rough polishing with volume ratio be 1:2 mixes, and be filled in machining gap, now drive shaft rotating speed is 1500 ~ 2000r/min, and process time is 20 ~ 30min;
5. essence is thrown: the ratio of when essence is thrown to be 100 ~ 200 μm of sintering magnetic abrasives by average grain diameter with water base lapping liquid with volume ratio be 1:2 mixes, and be filled in machining gap, drive shaft rotating speed 2000 ~ 2500r/min, process time is 20 ~ 30min;
6. average grain diameter is 10 ~ 30 μm of diamond pastes by superfinishing fine polishing be 100 ~ 200 μm of iron powders, water base lapping liquid with average grain diameter is that 1:4:8 mixes with volume ratio, be filled in machining gap, drive shaft rotating speed is 2500 ~ 3000r/min, and process time is 30 ~ 40min;
7. clean again: the jade relief handicraft after hyperfine polishing is taken off and puts into supersonic wave cleaning machine and clean, then dry.
Described magnetic abrasive, be prepared through briquetting, sintering, fragmentation and sieving technology method by magnetic grain phase iron particle and abrasive particle phase alumina particle, its particle size range is at 46.15 μm ~ 375 μm.
Advantage of the present invention:
(1) because jade belongs to nonmagnetic substance, the magnetic force produced at magnetic machining area is relatively little, and adopt Magnetic Force Grinding Technology to the polishing of jade relief surface if simple, its working (machining) efficiency is low, and suface processing quality is undesirable, is difficult to reach processing request.The present invention devises a kind of ultrasonic wave magnetic multiple grinding device ultrasonic wave process technology and Magnetic Force Grinding Technology combined, utilize ultrasonic wave to vibrate and a pulse is formed to jade surface, magnetic abrasive is under the compound action of magnetic force and pulse, effectively can improve the working (machining) efficiency to jade convex-concave surface and crudy, realize the machine glazed finish to jade relief handicraft, make up hand-polished defect;
(2) the ultrasonic wave magnetic multiple grinding device that the present invention is directed to jade relief handicraft provides corresponding grinding technics method, realizes all processes of the rough polishing to jade relief handicraft surface, essence throwing, superfinishing fine polishing, cleaning.Magnetic abrasive is constantly rolling vertically impact jade surface under the compound action of magnetic force and ultrasonic vibration, even if small convex-concave surface, also can realize the surface finish meeting its processing request, its surface finish quality evenly, compensate for hand-polished defect.
Accompanying drawing explanation
Fig. 1 is the structural representation of ultrasonic wave magnetic multiple grinding device of the present invention.
Fig. 2 is that the present invention adopts the micro-comparison diagram in front and back of ultrasonic wave magnetic composite polishing to jade plate.
Fig. 3 is that the present invention adopts ultrasonic wave magnetic grinding composite polishing and hand-polished comparison diagram to jade plate.
Fig. 4 is that the present invention is to jade plate polishing front and rear surfaces roughness value comparison diagram.
Fig. 5 is that the present invention is to figure of buddha jade carving handicraft polishing front and rear surfaces roughness value comparison diagram.
Detailed description of the invention
The specific embodiment of the present invention is further illustrated below in conjunction with accompanying drawing.
As shown in Figure 1, the ultrasonic wave magnetic multiple grinding device of jade relief handicraft of the present invention, is characterized in that comprising numerical control auxiliary framework, is located at the ultrasonic wave generating mechanism on this auxiliary framework and magnetic grinding mechanism,
Described numerical control auxiliary framework comprises fixation workpiece workbench 10, drive shaft 1,
Described ultrasonic wave generating mechanism comprises supersonic generator 7, the PZT (piezoelectric transducer) 2 that is connected of supersonic generator 7 therewith, the ultrasonic transformer 4 that is connected of PZT (piezoelectric transducer) 2 therewith, the elastic collet chuck 5 that is connected of ultrasonic transformer 4 therewith, collector ring 3 is provided with outside described PZT (piezoelectric transducer) 2, described PZT (piezoelectric transducer) 2 is connected with described drive shaft 1
Described magnetic grinding mechanism comprises the permanent magnet 6 be clamped in described elastic collet chuck 5, is filled in the magnetic abrasive 8 between this permanent magnet 6 and workpiece to be added 9.
Described fixation workpiece workbench 10 is permeability magnetic material, can select the workbench of such as cast iron materials, and magnetic conductivity workbench can form closed magnetic loop with permanent magnet 6 after magnetization.
The ultrasonic wave generating mechanism of this device and the permanent magnet 6 of magnetic grinding mechanism are linked together by elastic collet chuck 5, the PZT (piezoelectric transducer) 2 of ultrasonic wave generating mechanism is connected with drive shaft 1, driven by drive shaft 1, ultrasonic transformer 4 is driven to rotate with the rotating speed identical with drive shaft 1 with permanent magnet 6, supersonic generator 7 constantly provides ultrasonic pulse simultaneously, make the magnetic field forming magnetic field intensity and the continuous change of magnetic line of force distribution between permanent magnet 6 and magnetic conductivity fixation workpiece workbench 10, with the rolling of magnetic abrasive between moving field 8, hit jade surface, realize the polishing of jade surface, even small convex-concave surface, also the surface finish meeting its processing request can be realized, its surface finish quality evenly.Ultrasonic wave process technology and Magnetic Force Grinding Technology combine by this device, utilize ultrasonic wave to vibrate and a pulse is formed to jade surface, magnetic abrasive 8 is under the compound action of magnetic force and pulse, effectively can improve the working (machining) efficiency to jade convex-concave surface and crudy, realize the machine glazed finish to jade relief handicraft, make up hand-polished defect.Adopt the jade relief handicraft after this ultrasonic wave magnetic abrasive machining, the roughness value on its surface can reach about Ra0.1 μm, and relief surface brightness significantly improves; Improve the polishing efficiency of jade handicraft simultaneously, reduce production cost.
Utilize the grinding technics of the ultrasonic wave magnetic multiple grinding device of jade relief handicraft, it is characterized in that, its grinding technics is as follows:
Embodiment one: to the surface finish of 100 × 50 × 10mm jade plate.
Auxiliary material: sintering magnetic abrasive, water base lapping liquid, diamond paste, iron powder, cleaning agent.
1. clean: first adopt supersonic wave cleaning machine to add a small amount of cleaning agent cleaning jade plate surface, remove jade relief handicraft surface blot, and dry;
2. be installed: be installed on by jade plate to be processed on the fixation workpiece workbench 10 of the numerical control auxiliary framework of ultrasonic wave magnetic multiple grinding device, fixation workpiece workbench 10 is permeability magnetic material, closed magnetic loop can be formed with permanent magnet 6 after magnetization;
3. setting parameter: start supersonic generator 7, setting ultrasonic wave occurrence frequency is 15 ~ 20KHz, and amplitude is 10 ~ 20 μm;
4. rough polishing: the ratio of to be 250 ~ 350 μm of sintering magnetic abrasives and water base lapping liquids by particle diameter with volume ratio be 1:2 mixes, be filled in the machining gap of lapping device as shown in Figure 1, permanent magnet 6 adsorbs magnetic abrasive 8 along with drive shaft 1 and rotates with 1500 ~ 2000r/min rotating speed, magnetic abrasive 8 is constantly rolling vertically impact jade surface under the compound action of rotary motion and ultrasonic vibration, comprise small convex-concave surface, carry out rough polishing to jade plate, process time is 10 ~ 15min;
5. essence is thrown: changing particle diameter is 100 ~ 200 μm of sintering magnetic abrasives, be that the ratio of 1:2 mixes with volume ratio with water base lapping liquid by it, be filled in the machining gap of lapping device as shown in Figure 1, permanent magnet 6 adsorbs magnetic abrasive 8 along with drive shaft 1 and rotates with 2000 ~ 2500r/min rotating speed, magnetic abrasive 8 is constantly rolling vertically impact jade surface under the compound action of rotary motion and ultrasonic vibration, comprise small convex-concave surface, carry out essence to jade plate to throw, process time is 10 ~ 15min;
6. superfinishing fine polishing: replacing particle diameter is 20 ~ 30 μm of diamond pastes and average grain diameter is 150 ~ 200 μm of iron powder compound abrasives, be that 1:4:8 mix with water base lapping liquid with volume ratio by it, be filled in the machining gap of lapping device as shown in Figure 1, permanent magnet 6 adsorbs magnetic abrasive 8 along with drive shaft 1 and rotates with 2500 ~ 3000r/min rotating speed, magnetic abrasive 8 is constantly rolling vertically impact jade surface under the compound action of rotary motion and ultrasonic vibration, comprise small convex-concave surface, hyperfine polishing is carried out to jade plate, process time is 20 ~ 30min,
7. clean again: the jade plate after hyperfine polishing is taken off and puts into supersonic wave cleaning machine and clean, then dry.
After testing, before jade plate polishing, roughness is Ra3.28 μm, and after this technique grinding and polishing, roughness can reach Ra0.11 μm.Fig. 4 shows the present invention to jade plate polishing front and rear surfaces roughness value comparison diagram.
Fig. 2 shows the present invention the adopts ultrasonic wave magnetic composite polishing micro-comparison diagram in front and back to jade plate, and can see, polishing effect is fairly obvious.Fig. 3 shows and adopts ultrasonic wave magnetic grinding composite polishing and hand-polished comparison diagram to jade plate, utilize its surface finish quality of ultrasonic wave magnetic composite polishing evenly, compensate for hand-polished defect, and time saving and energy saving.
Embodiment two: to the surface finish of figure of buddha jade carving handicraft.
Auxiliary material: sintering magnetic abrasive, water base lapping liquid, diamond paste, iron powder, cleaning agent.
1. clean: first adopt supersonic wave cleaning machine to add a small amount of cleaning agent cleaning figure of buddha jade carving handicraft surface, remove figure of buddha jade carving handicraft surface spot, and dry;
2. be installed: figure of buddha jade carving handicraft to be processed is installed on the fixation workpiece workbench 10 of the numerical control auxiliary framework of ultrasonic wave magnetic multiple grinding device, fixation workpiece workbench 10 is permeability magnetic material, can form closed magnetic loop after magnetization with permanent magnet 6;
3. setting parameter: start supersonic generator 7, setting ultrasonic wave occurrence frequency is 15 ~ 20KHz, and amplitude is 10 ~ 20 μm;
4. rough polishing: the ratio of to be 200 ~ 250 μm of sintering magnetic abrasives and water base lapping liquids by particle diameter with volume ratio be 1:2 mixes, be filled in the machining gap of lapping device as shown in Figure 1, permanent magnet 6 adsorbs magnetic abrasive 8 along with drive shaft 1 and rotates with 1500 ~ 2000r/min rotating speed, magnetic abrasive 8 constantly rolling vertical impact each position of the figure of buddha under the compound action of rotary motion and ultrasonic vibration, process time is 20 ~ 30min;
5. essence is thrown: changing particle diameter is 100 ~ 200 μm of sintering magnetic abrasives, be that the ratio of 1:2 mixes with volume ratio with water base lapping liquid by it, be filled in the machining gap of lapping device as shown in Figure 1, permanent magnet 6 adsorbs magnetic abrasive 8 along with drive shaft 1 and rotates with 2000 ~ 2500r/min rotating speed, magnetic abrasive 8 constantly rolling vertical impact each position of the figure of buddha under the compound action of rotary motion and ultrasonic vibration, process time is 20 ~ 30min;
6. superfinishing fine polishing: replacing average grain diameter is 10 ~ 20 μm of diamond pastes and average grain diameter is 100 ~ 150 μm of iron powder compound abrasives, be that 1:4:8 mix with water base lapping liquid with volume ratio by it, be filled in the machining gap of lapping device as shown in Figure 1, permanent magnet 6 adsorbs magnetic abrasive 8 along with drive shaft 1 and rotates with 2500 ~ 3000r/min rotating speed, magnetic abrasive 8 constantly rolling vertical impact each position of the figure of buddha under the compound action of rotary motion and ultrasonic vibration, process time is 30 ~ 40min;
7. clean again: the figure of buddha jade carving handicraft after hyperfine polishing is taken off and puts into supersonic wave cleaning machine and clean, then dry.
After testing, before the polishing of figure of buddha jade carving technique, roughness is Ra2.17 μm, and after this technique grinding and polishing, roughness can reach Ra0.16 μm.Fig. 5 shows the present invention to figure of buddha jade carving handicraft polishing front and rear surfaces roughness value comparison diagram.
Described magnetic abrasive 8, be prepared through briquetting, sintering, fragmentation and sieving technology method by magnetic grain phase iron particle and abrasive particle phase alumina particle, its particle size range is at 46.15 μm ~ 375 μm.
The corresponding grinding technics method that the ultrasonic wave magnetic multiple grinding device that the present invention is directed to jade relief handicraft provides, achieves all processes of the rough polishing to jade relief handicraft surface, essence throwing, superfinishing fine polishing, cleaning.Magnetic abrasive 8 is constantly rolling vertically impact jade surface under the compound action of magnetic force and ultrasonic vibration, even if small convex-concave surface, also can realize the surface finish meeting its processing request, its surface finish quality evenly, compensate for hand-polished defect.
Claims (2)
1. one kind utilizes the grinding technics of jade relief handicraft ultrasonic wave magnetic multiple grinding device, wherein, jade relief handicraft ultrasonic wave magnetic multiple grinding device, comprises numerical control auxiliary framework, be located at the ultrasonic wave generating mechanism on this auxiliary framework and magnetic grinding mechanism
Described numerical control auxiliary framework comprises fixation workpiece workbench, drive shaft,
Described ultrasonic wave generating mechanism comprises supersonic generator, the PZT (piezoelectric transducer) that is connected of supersonic generator therewith, the ultrasonic transformer that is connected of PZT (piezoelectric transducer) therewith, the elastic collet chuck that is connected of ultrasonic transformer therewith, collector ring is provided with outside described PZT (piezoelectric transducer), described PZT (piezoelectric transducer) is connected with described drive shaft
Described magnetic grinding mechanism comprises the permanent magnet be clamped in described elastic collet chuck, is filled in the magnetic abrasive between this permanent magnet and workpiece to be added, and described fixation workpiece workbench is permeability magnetic material,
It is characterized in that, its grinding technics is as follows:
1. clean: first adopt supersonic wave cleaning machine to add a small amount of cleaning agent cleaning jade relief handicraft surface, remove jade relief handicraft surface blot, and dry;
2. be installed: be installed on by jade relief handicraft to be processed on the fixation workpiece workbench of the numerical control auxiliary framework of ultrasonic wave magnetic multiple grinding device, fixation workpiece workbench is permeability magnetic material, closed magnetic loop can be formed with permanent magnet after magnetization;
3. setting parameter: start supersonic generator, setting ultrasonic wave occurrence frequency is 15 ~ 20KHz, and amplitude is 10 ~ 20 μm;
4. rough polishing: the ratio of to be 200 ~ 350 μm of sintering magnetic abrasives and water base lapping liquids by average grain diameter during rough polishing with volume ratio be 1:2 mixes, and be filled in machining gap, now drive shaft rotating speed is 1500 ~ 2000r/min, and process time is 20 ~ 30min;
5. essence is thrown: the ratio of when essence is thrown to be 100 ~ 200 μm of sintering magnetic abrasives by average grain diameter with water base lapping liquid with volume ratio be 1:2 mixes, and be filled in machining gap, drive shaft rotating speed 2000 ~ 2500r/min, process time is 20 ~ 30min;
6. superfinishing fine polishing: be 10 ~ 30 μm of diamond pastes by average grain diameter be 100 ~ 200 μm of iron powders, water base lapping liquid with average grain diameter be that 1:4:8 mixes with volume ratio, be filled in machining gap, drive shaft rotating speed is 2500 ~ 3000r/min, and process time is 30 ~ 40min;
7. clean again: the jade relief handicraft after hyperfine polishing is taken off and puts into supersonic wave cleaning machine and clean, then dry.
2. the grinding technics utilizing jade relief handicraft ultrasonic wave magnetic multiple grinding device according to claim 1, it is characterized in that described magnetic abrasive, be prepared through briquetting, sintering, fragmentation and sieving technology method by magnetic grain phase iron particle and abrasive particle phase alumina particle, its particle size range is at 46.15 μm ~ 375 μm.
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Effective date of registration: 20161205 Address after: 214000 Jiangsu City, Huishan Province, the people of the town of Luo Luo Road, National Road, the mouth of the 312 National People's Congress Patentee after: ECO Power (Wuxi) Co., Ltd. Address before: 114051 Anshan province hi tech Zone, thousands of mountain road, No. 185, No. Patentee before: Liaoning Science and Technology Univ. |