CN103447711A - Wear-resistant alloy powder for carrying out plasma surfacing on soil contact part of agricultural implement and surfacing method - Google Patents
Wear-resistant alloy powder for carrying out plasma surfacing on soil contact part of agricultural implement and surfacing method Download PDFInfo
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- CN103447711A CN103447711A CN2013103962507A CN201310396250A CN103447711A CN 103447711 A CN103447711 A CN 103447711A CN 2013103962507 A CN2013103962507 A CN 2013103962507A CN 201310396250 A CN201310396250 A CN 201310396250A CN 103447711 A CN103447711 A CN 103447711A
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- surfacing
- plasma surfacing
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- agricultural machinery
- resistant alloy
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- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 20
- 239000000956 alloy Substances 0.000 title claims abstract description 20
- 239000000843 powder Substances 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000002689 soil Substances 0.000 title abstract description 7
- 238000002425 crystallisation Methods 0.000 claims abstract description 18
- 230000008025 crystallization Effects 0.000 claims abstract description 18
- 230000005674 electromagnetic induction Effects 0.000 claims abstract description 7
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 5
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 5
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 5
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 5
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 5
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 5
- 229910052745 lead Inorganic materials 0.000 claims abstract description 4
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 4
- 238000003466 welding Methods 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims description 7
- 230000006698 induction Effects 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 6
- 238000012271 agricultural production Methods 0.000 abstract description 3
- 238000010891 electric arc Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 230000033228 biological regulation Effects 0.000 abstract 1
- 229910052742 iron Inorganic materials 0.000 abstract 1
- 239000011248 coating agent Substances 0.000 description 11
- 238000000576 coating method Methods 0.000 description 11
- 239000013078 crystal Substances 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 238000005552 hardfacing Methods 0.000 description 2
- 229910001338 liquidmetal Inorganic materials 0.000 description 2
- 229910001141 Ductile iron Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 230000005426 magnetic field effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- Coating By Spraying Or Casting (AREA)
Abstract
The invention relates to wear-resistant alloy powder for carrying out plasma surfacing on a soil contact part of an agricultural implement and a surfacing method and belongs to a repair technology. The wear-resistant alloy powder consists of C, Pb, Cr, Ti, W, Mn, Al, Ni and Fe according to different weight percentages; in the plasma surfacing process, magnetic force lines of a magnetic field of an electromagnetic induction device alternatively pass through an electric arc axis of a plasma surfacing gun; a plasma surfacing device is formed by assembling a power supply device, a bottom plate, the plasma surfacing gun, a crystallization magneto vibrator, a height regulation crane, a coil and an electromagnet; the alloy powder material has a reasonable formula, adopts the simple method and device and has a good surfacing effect, high wear resistance and long service life; and agricultural production and operation cost is reduced.
Description
Technical field
The invention belongs to the component of machine service technique, relate generally to agricultural machinery and implement and touch native parts plasma surfacing material and overlaying process.
Background technology
In the farm machinery parts, the wearing and tearing of soil contact component mainly belong to abrasive wear, and because of its work under bad environment, the abrasion and corrosion amount is huge.The parts of the broken soil such as the ploughshare in Agricultural Machine Parts, blade, deep soil loosing shovel, plough, For Rotary Tiller Blade, its wearing and tearing are subject to the strong wear of the hard abrasive such as stone, sand grains while being mainly blade incision soil and broken soil block.According to investigations, when carrying out the large tracts of land Subsoiler, the subsoiling spear working life of domestic production is only 30～40h, and the spear cost of preparation high-wearing feature is higher.Because the plasma surfacing arc column is stable, temperature is high, heat is concentrated, the standard parameter adjustability is good, molten bath is tranquil, can control collective's metal fusion penetration, reduce dilution ratio, the advantage such as easily be automated, the common surface property that improves in this way material both at home and abroad at present.But, touch particular job characteristics of native parts for above-mentioned farm machinery, the built-up welding coating abrasion performance that existing plasma surfacing alloy powder and overlaying method are prepared is difficult to meet the work requirements that agricultural machinery touches native parts, and the agricultural machinery worker catchs at a kind of workable and lower-cost alloy powder and overlaying method for preparing the tactile native parts plasma surfacing wearing layer of agricultural machinery and implement.
Summary of the invention
Purpose of the present invention is exactly the problem existed for above-mentioned prior art, touch native parts real work characteristics in conjunction with agricultural machinery and implement, research and develop a kind of new agricultural machinery and implement and touch native wear resistant alloy powders and overlaying method for the parts plasma surfacing, reach and increase substantially anti-wear performance, extend the purpose that agricultural machinery and implement touch native parts service life, reduce the agricultural production operating cost.
The object of the present invention is achieved like this:
A kind of agricultural machinery and implement touch native parts plasma surfacing wear resistant alloy powders, described wear resistant alloy powders is comprised of by Different Weight percentage following composition: 0.5-5.0% C, 0.10-0.75% Pb, 15.0-20.0% Cr, 0.20-1.0% Ti, 0.10-0.50% W, 0.20-1.0% Mn, 0.2-0.4% Al, 0.3-0.6% Ni, surplus is Fe.
A kind of agricultural machinery and implement touch native parts plasma surfacing method, and when the plasma-arc built-up welding, the magnetic field magnetic line of electromagnetic induction device alternately is horizontally through the plasma arc axis of plasma surfacing rifle.
Agricultural machinery and implement touch native parts plasma surfacing device and comprise the plasma surfacing rifle, on base plate, be positioned at equipped crystallization mangneto vibrator below the plasma surfacing rifle, on base plate, be positioned at crystallization mangneto vibrator left and right side position place respectively setting height(from bottom) regulate crane, the electromagnet of cover distribution circle is fitted in respectively the height of left and right side and regulates on crane, and wire is communicated with coil with supply unit.
The magnetic induction intensity of electromagnetic induction device is 100-1000GS, and frequency range is 1-30Hz.
The vibration frequency of described crystallization mangneto vibrator is 10-70Hz.
In the present invention, plasma surfacing reaches requirement with the C composition carbide hard phase amount in wear resistant alloy powders, has improved toughness of material; The Pb composition has deoxidation; The Cr composition guarantees to obtain take the Me7C3 type as main carbide and hard phase quantity, makes C partly dissolve in austenite, plays and improves the quenching degree effect, and Ti improves the strength of materials; W is carbide, add on a small quantity can be in alloy disperse go out the alloy carbide of high rigidity; Mn has deoxidation and controls the illeffects of sulphur, phosphorus; Al is inovulant, promotes forming core, and crystallization crystal grain is little.The present invention's electromagnetic action device used can realize forming the build-up wear-resistant coating under the transverse magnetic field effect.When the magnetic line of force of transverse magnetic field alternately is horizontally through arc axis, in the electromagnetic force butt welded seam, liquid metal plays stirring action, liquid metal comes repercussion the crystal just formed, the crystal growth is suppressed, thereby obtain the tissue that nucleus increases, crystallization direction is not obvious, crystal grain is tiny, strengthen the built-up welding coating abrasion performance.The crystallization mangneto device that shakes makes workpiece produce the vibration of setpoint frequency when plasma surfacing, promotes grain refinement, improves coating performance.Formula of the present invention is reasonable, and method and apparatus is simple, and built-up welding is effective, and anti-wear performance is high, and long service life has reduced the agricultural production operating cost.
The accompanying drawing explanation
Accompanying drawing is that agricultural machinery and implement touch native parts plasma surfacing apparatus structure schematic diagram.
Piece number explanation in figure:
1, coil, 2, electromagnet, 3, base plate, 4, crystallization mangneto vibrator, 5, plasma surfacing rifle, 6, highly regulate crane, 7, supply unit.
The specific embodiment
Below in conjunction with accompanying drawing, embodiment of the present invention is described in detail.
A kind of agricultural machinery and implement touch native parts plasma surfacing wear resistant alloy powders, described wear resistant alloy powders is comprised of by Different Weight percentage following composition: 0.5-5.0% C, the Pb of 0.10-0.75%, 15.0-20.0% Cr, the Ti of 0.20-1.0%, 0.10-0.50% W, 0.20-1.0% Mn, 0.2-0.4% Al, 0.3-0.6% Ni, surplus is Fe.
A kind of agricultural machinery and implement touch native parts plasma surfacing method, and when the plasma-arc built-up welding, the magnetic field magnetic line of electromagnetic induction device alternately is horizontally through the plasma arc axis of plasma surfacing rifle.
Agricultural machinery and implement touch native parts plasma surfacing device and comprise plasma surfacing rifle 5, on base plate 3, be positioned at equipped crystallization mangneto vibrator 4 below plasma surfacing rifle 5, on base plate 3, be positioned at crystallization mangneto vibrator 4 left and right side positions places respectively setting height(from bottom)s regulate cranes 6, the electromagnet 2 of cover distribution circle 1 is fitted in respectively the height of left and right side and regulates on crane 6, and wire is communicated with coil 1 with supply unit 7.
The magnetic induction intensity of electromagnetic induction device is 100-1000GS, and frequency range is 1-30Hz.The vibration frequency of described crystallization mangneto vibrator 4 is 10-70Hz.
Case Experiments On A is analyzed
The bead-welding technology parameter
Table 1 built-up welding optimal processing parameter
| Arc current I (A) | 100 |
| Argon flow amount Q (L/min) | 7 |
| Electrode diameter D (mm) | 3 |
| Electric arc vertically moves speed V (cm/min) | 10 |
| Electric arc teeter width (cm) | 2.2 |
| Electrode spacing surface of the work distance (mm) | 1.5～3 |
| Crystallization mangneto vibrating device vibration frequency (Hz) | 10～70 |
| Alternating electromagnetic field induction (Gs) | 100～1000 |
| Alternating electromagnetism field frequencies range (Hz) | 1～30 |
Hardfacing alloy powder composition is chosen and the built-up welding workpiece material
(1) hardfacing alloy powder weight percentage is designated as: 0.8%C, 0.5%Pb, 15% Cr, 0.20% Ti, 0.3% W, 0.8% Mn, 0.3% Al, 0.5% Ni, the content that surplus is Fe.
(2) the nodular cast iron subsoiling spear that the built-up welding workpiece is QT400.
When device is used, at first workpiece and crystallization mangneto vibrator 4 is fixing, connect the supply unit 7 of welder equipment, start welding machine, open subsequently the switch of magnetic field power supply device 11, make coil 1 energising produce corresponding magnetic field, start crystallization mangneto vibrator 4, then plasma surfacing rifle 5 is contacted to the starting the arc with workpiece, by mobile plasma surfacing rifle 5 use wear resistant alloy powders, workpiece is welded subsequently, in the process of welding, plasma surfacing rifle 5 and workpiece are all the time among coil 1 is horizontally through the magnetic field of plasma surfacing rifle 5 plasma arc axis, the micro-vibrational state of while workpiece in crystallization mangneto vibrator 4.
Comparative test result
(1) table 2 is 0Hz for the Workpiece vibration frequency, and magnetic field intensity is 100Gs, the performance of built-up welding coating under different AC magnetic field frequencies.
Table 2
(2) table 3 is 0Hz for the Workpiece vibration frequency, and magnetic field intensity is 500Gs, the performance of built-up welding coating under different AC magnetic field frequencies.
Table 3
(3) table 4 is 0Hz for the Workpiece vibration frequency, and magnetic field intensity is 1000Gs, the performance of built-up welding coating under different AC magnetic field frequencies.
Table 4
(4) table 5 is 0Hz for the Workpiece vibration frequency, and the AC magnetic field frequency is 5Hz, the performance of built-up welding coating under different magnetic field intensity.
Table 5
(5) table 6 is 0Hz for the Workpiece vibration frequency, and the AC magnetic field frequency is 10Hz, the performance of built-up welding coating under different magnetic field intensity.
Table 6
(6) table 7 is 0Hz for the Workpiece vibration frequency, and the AC magnetic field frequency is 20Hz, the performance of built-up welding coating under different magnetic field intensity.
Table 7
(7) table 8 is 10Hz for the AC magnetic field frequency, and magnetic field intensity is 500Gs, the performance of built-up welding coating under the different workpieces vibration frequency.
Table 8
Claims (5)
1. agricultural machinery and implement touch native parts plasma surfacing wear resistant alloy powders, it is characterized in that described wear resistant alloy powders is comprised of by Different Weight percentage following composition: 0.5-5.0% C, 0.10-0.75% Pb, 15.0-20.0% Cr, 0.20-1.0% Ti, 0.10-0.50% W, 0.20-1.0% Mn, 0.2-0.4% Al, 0.3-0.6% Ni, surplus is Fe.
2. agricultural machinery and implement touch native parts plasma surfacing method, it is characterized in that, when the plasma-arc built-up welding, the magnetic field magnetic line of electromagnetic induction device alternately is horizontally through the plasma arc axis of plasma surfacing rifle.
3. agricultural machinery and implement that are applicable to claim 2 touch native parts plasma surfacing device, comprise plasma surfacing rifle (5), it is characterized in that going up, being positioned at base plate (3) the equipped crystallization mangneto vibrator (4) in plasma surfacing rifle (5) below, go up, be positioned at place, crystallization mangneto vibrator (4) left and right side position setting height(from bottom) adjusting crane (6) respectively at base plate (3), the electromagnet (2) of cover distribution circle (1) is fitted in respectively the height of left and right side and regulates crane (6) above, and wire is communicated with coil (1) with supply unit (7).
4. agricultural machinery and implement according to claim 2 touch native parts plasma surfacing method, and the magnetic induction intensity that it is characterized in that electromagnetic induction device is 100-1000GS, and frequency range is 1-30Hz.
5. agricultural machinery and implement according to claim 3 touch native parts plasma surfacing device, and the vibration frequency that it is characterized in that described crystallization mangneto vibrator (4) is 10-70Hz.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310396250.7A CN103447711B (en) | 2013-08-28 | 2013-08-28 | Agricultural machinery and implement soil-engaging component plasma build-up wear-resistant powdered alloy and overlaying method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310396250.7A CN103447711B (en) | 2013-08-28 | 2013-08-28 | Agricultural machinery and implement soil-engaging component plasma build-up wear-resistant powdered alloy and overlaying method |
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| Publication Number | Publication Date |
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| CN103447711A true CN103447711A (en) | 2013-12-18 |
| CN103447711B CN103447711B (en) | 2016-06-01 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113664335A (en) * | 2021-08-16 | 2021-11-19 | 西北工业大学 | Electromagnetic ultrasonic composite energy field device and application method thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4210955A1 (en) * | 1992-04-02 | 1993-10-07 | Verschleis Technik Dr Ing Hans | Steel drill bit partially coated with wear resistant material having prolonged service life - has medium alloy steel base, wear resistant layer, hard pin in receiving hole in base |
| JPH1061746A (en) * | 1996-08-21 | 1998-03-06 | Denki Kogyo Co Ltd | Brazing method |
| JP2002361482A (en) * | 2001-04-02 | 2002-12-18 | Fujikoo:Kk | Material for build-up welding having excellent corrosion resistance, wear resistance and seizure resistance and composite tool |
| CN1490117A (en) * | 2002-10-14 | 2004-04-21 | 沈阳灵飞重型机器有限责任公司 | Pile-up welding striking board manufacturing method |
| CN102152020A (en) * | 2011-01-31 | 2011-08-17 | 山东博润工业技术有限公司 | Coating powder for submerged arc surfacing of low-carbon steel and application method thereof |
| CN103111736A (en) * | 2013-01-29 | 2013-05-22 | 苏州东方模具科技股份有限公司 | Alloyed powder moistureproof conveying device for glass mold plasma spray welding |
-
2013
- 2013-08-28 CN CN201310396250.7A patent/CN103447711B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4210955A1 (en) * | 1992-04-02 | 1993-10-07 | Verschleis Technik Dr Ing Hans | Steel drill bit partially coated with wear resistant material having prolonged service life - has medium alloy steel base, wear resistant layer, hard pin in receiving hole in base |
| JPH1061746A (en) * | 1996-08-21 | 1998-03-06 | Denki Kogyo Co Ltd | Brazing method |
| JP2002361482A (en) * | 2001-04-02 | 2002-12-18 | Fujikoo:Kk | Material for build-up welding having excellent corrosion resistance, wear resistance and seizure resistance and composite tool |
| CN1490117A (en) * | 2002-10-14 | 2004-04-21 | 沈阳灵飞重型机器有限责任公司 | Pile-up welding striking board manufacturing method |
| CN102152020A (en) * | 2011-01-31 | 2011-08-17 | 山东博润工业技术有限公司 | Coating powder for submerged arc surfacing of low-carbon steel and application method thereof |
| CN103111736A (en) * | 2013-01-29 | 2013-05-22 | 苏州东方模具科技股份有限公司 | Alloyed powder moistureproof conveying device for glass mold plasma spray welding |
Non-Patent Citations (3)
| Title |
|---|
| 常云龙: "磁控等离子弧堆焊热源的研究", 《沈阳工业大学学报》 * |
| 常云龙: "磁控等离子弧堆焊热源的研究", 《沈阳工业大学学报》, vol. 19, no. 5, 30 October 1997 (1997-10-30) * |
| 张小伟: "超声振动辅助等离子沉积成形的研究", 《电加工与模具》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113664335A (en) * | 2021-08-16 | 2021-11-19 | 西北工业大学 | Electromagnetic ultrasonic composite energy field device and application method thereof |
| CN113664335B (en) * | 2021-08-16 | 2022-11-04 | 西北工业大学 | Electromagnetic ultrasonic composite energy field device and application method thereof |
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