CN103437060A - Weaving method of warp knitting seamless medical shorts - Google Patents
Weaving method of warp knitting seamless medical shorts Download PDFInfo
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- CN103437060A CN103437060A CN201310403251XA CN201310403251A CN103437060A CN 103437060 A CN103437060 A CN 103437060A CN 201310403251X A CN201310403251X A CN 201310403251XA CN 201310403251 A CN201310403251 A CN 201310403251A CN 103437060 A CN103437060 A CN 103437060A
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Abstract
The invention relates to a weaving method of a pair of warp knitting seamless medical shorts. The weaving method is characterized by comprising the following steps: weaving the lower hems of the shorts on the front and back needle beds by two middle guide bars, respectively, respectively weaving waists of the shorts by two guide bars of each of the front and back needle beds, and respectively weaving the body of the shorts by two guide bars of each of the front and back needle beds; weaving a ring from the guide bars of the front needle bed to the back needle bed of the two middle guide bars and weaving a ring from the guide bars of the back needle bed to the front needle bed of the two middle guide bars so as to sew the crotch; and weaving a ring from the guide bars of the front needle bed to the back needle bed and weaving a ring from the guide bars of the back needle bed to the front needle bed so as to sew the waist and side seams of the main body of the shorts. According to the weaving method provided by the invention, the crotch and the side seams weaved are immediately connected, and the medical shorts are weaved by adopting a special machine configuration and a drawing-in way by guide needles, so that warp knitting seamless fabrics with structural effect and functional effect are realized. The crotch and the side seams of the shorts are connected by means of local tissue change. The pair of shorts is weaved and formed at one time, so that the production efficiency is improved.
Description
Technical field
The present invention relates to a kind of warp-knitted fabric braid method, especially a kind of through compiling the weaving method of seamless medical pants, belong to textile technology field.
Background technology
Seamless medical pants refer to the one-shot forming in process of production of the waist of trousers, buttocks, crotch, without the mesh fabric of rear road sewing processing.Two kinds of production methods are arranged usually, and a kind of is through the volume method, and a kind of is weft-knitted method.Through the volume method, utilize sley bar to form the eyed structure effect, the company's of utilization limit technique forms crotch, latasuture connects.Weft knitting method be take dense organization as main on braided structure, and crotch is carried out the sewing of rear road after need to having woven trouser legs again, has increased operation.
Medical pants are the disposable fabrics that are applied to medical field, and its production cost, comfortable ventilating performance and fabric construction are all had to specific (special) requirements, and the raw material of daily seamless fabric production and application and technique, can not meet the requirement of this type of purposes fabric.Therefore, need a kind of production method of invention to meet the demand of the seamless pants fabric of medical field.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, provide a kind of through compiling the weaving method of seamless medical pants, the instant connection in the time of can realizing the latasuture braiding, and there is comfortable, ventilative, fit function.
According to technical scheme provided by the invention, a kind of through compiling seamless medical pants, these pants comprise waist of trousers section, trousers body section and lower hem, feature is: before and after described trousers body section comprises two, between two of the front and back of trousers body section, be the latasuture suturing part, the lower end of trousers body section is two leg openings, between two leg openings before and after trousers body section the joint of sheet be the crotch suturing part, the edge of leg openings is that trouser legs are received limit section, and trouser legs receive limit section and the crotch suturing part forms lower hem; In described trousers body section along horizontally set multiple tracks elastic part.
Described pants are weaved on double rib warp loom, use ten while weaving sley bar, before and after needle-bar each five sley bar, be respectively the sley bar GB1 that is positioned at front needle-bar, the sley bar GB2, sley bar GB3, sley bar GB4, the sley bar GB5 that are arranged in order and the sley bar GB6 that is positioned at rear needle-bar, sley bar GB7, sley bar GB8, sley bar GB9, sley bar GB10; It is characterized in that, the braiding process is:
(1) using the size of pants to be weaved as reference, the sley point on sley bar GB1~GB10 is divided into to waist of trousers woven extent, trousers body woven extent and crotch woven extent; Sley point on the sley bar GB1 of described waist of trousers woven extent, sley bar GB4, sley bar GB7 and sley bar GB10 is for weaving waist of trousers section; Sley point on the sley bar GB2 of described trousers body woven extent, sley bar GB3, sley bar GB8 and sley bar GB9 is for weaving trousers body section, latasuture suturing part and lower hem; Sley point on the sley bar GB2 of described crotch woven extent, sley bar GB3, sley bar GB8, sley bar GB9, sley bar GB5 and sley bar GB6 is for weaving lower hem;
(2) sley point on sley bar GB1 and sley bar GB10 is all completely worn the main body yarn in waist of trousers woven extent; Sley point on sley bar GB2, sley bar GB3, sley bar GB8 and sley bar GB9 adopts the mode of wearing the empty pin of a pin to wear the main body yarn in trousers body woven extent, and on sley bar GB2, thread a needle and the position of empty needle and sley bar GB3 on thread a needle and the position of empty needle is crisscross arranged, on sley bar GB8, thread a needle and the position of empty needle and sley bar GB9 on thread a needle and be crisscross arranged with the position of empty needle; Sley point on sley bar GB2, sley bar GB3, sley bar GB8 and sley bar GB9 is completely worn the main body yarn in the crotch woven extent; Sley point on sley bar GB4 and sley bar GB7 is completely worn ELASTANE YARNS in waist of trousers woven extent, and the sley point on sley bar GB5 and sley bar GB6 is completely worn ELASTANE YARNS in the crotch woven extent;
(3) braiding of waist of trousers section: in waist of trousers woven extent, front needle-bar sley bar GB1 and sley bar GB4 are for weaving the anter of waist of trousers section, and the sley bar GB7 of rear needle-bar and sley bar GB10 are for weaving the rear panel of waist of trousers section;
Wherein, sley point on sley bar GB1 is in front needle-bar braiding lopping, sley point on sley bar GB10 is in rear needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB1 is organized as: 0-0-0-0/2-2-2-2//, the pad yarn of the upper sley point of sley bar GB10 is organized as: 0-0-0-0/2-2-2-2//, be organized as a circulation with a pad yarn, sley bar GB1 and GB10 repeat respectively several pad yarn tissues and are woven to required size by a side direction opposite side of waist of trousers section;
The connecting sewing braiding to opposite side by the connecting sewing of sheet one side before and after waist of trousers section respectively of sley point on sley bar GB4 and sley bar GB7; When the connecting sewing of braiding one side, sley point on sley bar GB4 is in rear needle-bar braiding lopping, sley point on sley bar GB7 is in front needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB4 is organized as: 1-1-1-0/0-0-0-1//, the pad yarn of the upper sley point of sley bar GB7 is organized as: 1-0-0-0/0-1-1-1//, sley bar GB4 and GB7 repeat respectively 4 pad yarn tissues, complete the connecting sewing of waist of trousers section front and back sheet one side; Then the sley point on sley bar GB4 is in front needle-bar braiding lopping, sley point on sley bar GB7 is in rear needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB4 is organized as: 1-0-0-0/0-1-1-1//, the pad yarn of the upper sley point of sley bar GB7 is organized as: 1-1-1-0/0-0-0-1//, sley bar GB4 and GB7 repeat respectively several pad yarns and organize to required size, complete the braiding of waist of trousers section; Then the sley point on sley bar GB4 is in rear needle-bar braiding lopping, sley point on sley bar GB7 is in front needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB4 is organized as: 1-1-1-0/0-0-0-1//, the pad yarn of the upper sley point of sley bar GB7 is organized as: 1-0-0-0/0-1-1-1//, sley bar GB4 and GB7 repeat respectively 4 pad yarn tissues, complete the connecting sewing of waist of trousers section front and back sheet opposite side;
(4) braiding of trousers body section: in trousers body woven extent, front needle-bar sley bar GB2 and sley bar GB3 are for weaving the anter of trousers body section, and the sley bar GB8 of rear needle-bar and sley bar GB9 are for weaving the rear panel of trousers body section; By the latasuture suturing part of sheet one side before and after trousers body section, the latasuture suturing part to opposite side is woven sley point on sley bar GB2, GB3, GB8 and GB9 respectively;
When the latasuture suturing part of braiding one side, sley point on sley bar GB2 and GB3 is respectively in rear needle-bar braiding lopping, sley point on sley bar GB8 and GB9 is respectively in front needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB2 is organized as: 2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2//, the pad yarn of the upper sley point of sley bar GB3 is organized as: 1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1//, the pad yarn of the upper sley point of sley bar GB8 is organized as: 1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1//, the pad yarn of the upper sley point of sley bar GB9 is organized as: 2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2//, sley bar GB2, GB3, GB8 and GB9 repeat respectively 2 pad yarn tissues, complete the braiding of the latasuture suturing part of trousers body section front and back sheet one side, then the sley point on sley bar GB2 and GB3 is respectively in front needle-bar braiding lopping, sley point on sley bar GB8 and GB9 is respectively in rear needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB2 is organized as: 2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2//, the pad yarn of the upper sley point of sley bar GB3 is organized as: 1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1//, the pad yarn of the upper sley point of sley bar GB8 is organized as: 1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1//, the pad yarn of the upper sley point of sley bar GB9 is organized as: 2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2//, sley bar GB2, GB3, GB8 and GB9 repeat respectively several pad yarns and organize to required size, complete the braiding of trousers body section, then the sley point on sley bar GB2 and GB3 is in rear needle-bar braiding lopping, sley point on sley bar GB8 and GB9 is in front needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB2 is organized as: 2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2//, the pad yarn of the upper sley point of sley bar GB3 is organized as: 1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1//, the pad yarn of the upper sley point of sley bar GB8 is organized as: 1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1//, the pad yarn of the upper sley point of sley bar GB9 is organized as: 2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2//, sley bar GB2, GB3, GB8 and GB9 repeat respectively 2 pad yarn tissues, complete the braiding of the latasuture suturing part of trousers body section front and back sheet opposite side,
(5) braiding of lower hem: in the crotch woven extent, front needle-bar sley bar GB2, GB3, GB5 are for weaving the anter of lower hem, and rear needle-bar sley bar GB6, GB8 and GB9 are for weaving the rear panel of lower hem; Sley point on sley bar GB2, GB3, GB5, GB6, GB8 and GB9 is respectively by the junction of sheet one side before and after lower hem, receive limit section, crotch suturing part, receive limit section through the trouser legs of opposite side again through the trouser legs of a side, to the junction of opposite side, woven;
Wherein, the braiding process of sley bar GB2, GB3, GB8 and GB9 is consistent with braiding trousers body section;
When the trouser legs of braiding lower hem one side are received limit section, sley point on sley bar GB5 is in front needle-bar braiding lopping, sley point on sley bar GB6 is in rear needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB5 is organized as: 1-0-0-0/0-1-1-1//, the pad yarn of the upper sley point of sley bar GB6 is organized as: 1-1-1-0/0-0-0-1//and, sley bar GB5 and GB6 repeat respectively to pad yarn and organize to a side trouser legs receipts limit section that completes required size; Then the sley point on sley bar GB5 is in rear needle-bar braiding lopping, sley point on sley bar GB6 is in front needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB5 is organized as: 1-1-1-0/0-0-0-1//, the pad yarn of the upper sley point of sley bar GB6 is organized as: 1-0-0-0/0-1-1-1//and, sley bar GB5 and GB6 repeat respectively to pad yarn and organize to the crotch suturing part that completes required size; Then the sley point on sley bar GB5 is in front needle-bar braiding lopping, sley point on sley bar GB6 is in rear needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB5 is organized as: 1-0-0-0/0-1-1-1//, the pad yarn of the upper sley point of sley bar GB6 is organized as: 1-1-1-0/0-0-0-1//and, sley bar GB5 and GB6 repeat respectively to pad yarn and organize to the opposite side trouser legs receipts limit section that completes required size.
Establish 2~3 road elastic part woven extent corresponding to the position of upper elasticity section of trousers body section in described trousers body woven extent, in the elastic part woven extent, front needle-bar sley bar GB4 is for weaving the elastic part on trousers body section anter, and rear needle-bar sley bar GB7 is for weaving the elastic part on trousers body section rear panel; By the latasuture suturing part (c) of sheet one side before and after trousers body section, the latasuture suturing part to opposite side is woven sley point on sley bar GB4 and GB7 respectively; When the braiding elastic part, the braiding process of sley bar GB4 and the upper sley point of GB7 is consistent with braiding waist of trousers section.
Sley point on described sley bar GB4 and sley bar GB7 is completely worn ELASTANE YARNS in waist of trousers woven extent and elastic part woven extent.
Described ELASTANE YARNS is terylene elastic wrap yarn.
Described main body yarn is POLYESTER HIGH ELASTIC YARN.
The width of described waist of trousers woven extent is consistent along the width of human body short transverse with waist of trousers section.
The width of described trousers body woven extent is consistent along the width of human body short transverse with trousers body section.
The width of described crotch woven extent is consistent along the width of human body short transverse with lower hem.
The width of described elastic part woven extent is consistent along the width of human body short transverse with elastic part.
The invention has the advantages that: instant connection when (1) has realized crotch, latasuture braiding, and can form ventilative mesh effect, technique suitably adds the elastic wrap yarn in waist, stern, crotch, has solved medical pants and have again the problem of fit function concurrently in comfortable; (2) adopt special machines configurations and sley point to pass mode, weave medical pants, realize having concurrently structure effect and functional effect through compiling seamless fabric; (3) utilize local organization to change, complete pants crotch and latasuture and connect, the braiding once-forming, thus improved production efficiency; (4) pants main body decorative pattern is used terylene woven to form mesh by 4 sley bars, by 4 sley bars, uses the braiding of elastic wrap yarns waist, main body part and crotch tissues, makes a distinction between the important and the lesser one, clear layer, has improved the comfort property of wearing when reducing costs.
The accompanying drawing explanation
The lateral plan that Fig. 1 is guide bar of warp knitting machine used herein.
Fig. 2 is of the present invention through compiling the schematic diagram of seamless medical pants.
Fig. 3 be of the present invention when compiling seamless medical pants and weave the figure that entrys of the sley bar sley point of warp knitting machine, wherein, each vertical line or point represent a sley point, vertical line represents this sley point threading, point represents not threading of this sley point.
The specific embodiment
Below in conjunction with concrete accompanying drawing, the invention will be further described.
As shown in Figure 2, of the present inventionly through compiling seamless medical pants, comprise a of waist of trousers section and the trousers body b of section, the trousers body b of section comprises two of front and back, between two of the front and back of the trousers body b of section, be latasuture suturing part c, the lower end of the trousers body b of section is two leg openings, between two leg openings before and after the trousers body b of section the joint of sheet be crotch suturing part e, the edge of leg openings is that trouser legs are received the d of limit section, trouser legs receive the d of limit section and crotch suturing part e forms lower hem g; On the described trousers body b of section along horizontally set multiple tracks elastic part f.
Of the present invention is E12(per inch 12 pins through compiling seamless medical pants in plane No.) double rib warp loom on produce, type is HCR16-EK-130, double rib warp loom comprises front needle-bar and rear needle-bar, has 12 sley bars; As shown in Figure 1, use ten sley bar in production process of the present invention, before and after needle-bar each five sley bar, be respectively the sley bar GB1 that is positioned at front needle-bar, the sley bar GB2, sley bar GB3, sley bar GB4, the sley bar GB5 that are arranged in order and the sley bar GB6 that is positioned at rear needle-bar, sley bar GB7, sley bar GB8, sley bar GB9, sley bar GB10; From heading, to the tail direction, the needle gap to contiguous needles is numbered knitting needle on the double rib warp loom needle-bar, and knitting needle needle gap number consecutively is 0,1,2,3 ..., adopt in embodiments of the present invention this numbering to mean sley point pad yarn movement locus;
Concrete braiding process is:
(1) as shown in Figure 3, using the size of pants to be weaved as reference, the sley point on sley bar GB1~GB10 is divided into to waist of trousers woven extent h, trousers body woven extent k and crotch woven extent j;
Sley point on the sley bar GB1 of described waist of trousers woven extent h, sley bar GB4, sley bar GB7 and sley bar GB10 is for weaving a of waist of trousers section; The width of waist of trousers woven extent h is consistent along the width of human body short transverse with a of waist of trousers section;
Sley point on sley bar GB2, sley bar GB3, sley bar GB8 and the sley bar GB9 of described trousers body woven extent k is for weaving the trousers body b of section, latasuture suturing part c and lower hem g; The width of trousers body woven extent k is consistent along the width of human body short transverse with the trousers body b of section;
Sley point on the sley bar GB2 of described crotch woven extent j, sley bar GB3, sley bar GB8, sley bar GB9, sley bar GB5 and sley bar GB6 is for weaving lower hem g; The width of crotch woven extent j is consistent along the width of human body short transverse with lower hem g;
Establish 2~3 road elastic part woven extent i corresponding to the position of the trousers body b of the section upper elasticity f of section in described trousers body woven extent k, the sley bar GB4 of elastic part woven extent i and the sley point on sley bar GB7 are for weaving elastic part f; The width of elastic part woven extent i is consistent along the width of human body short transverse with elastic part f;
(2) as shown in Figure 3, the sley point on sley bar GB1 and sley bar GB10 is all completely worn the 70D POLYESTER HIGH ELASTIC YARN at waist of trousers woven extent h; Sley point on sley bar GB2, sley bar GB3, sley bar GB8 and sley bar GB9 adopts the mode of wearing the empty pin of a pin to wear the 70D POLYESTER HIGH ELASTIC YARN at trousers body woven extent k, and on sley bar GB2, thread a needle and the position of empty needle and sley bar GB3 on thread a needle and the position of empty needle is crisscross arranged, on sley bar GB8, thread a needle and the position of empty needle and sley bar GB9 on thread a needle and be crisscross arranged with the position of empty needle; Sley point on sley bar GB2, sley bar GB3, sley bar GB8 and sley bar GB9 is completely worn the 70D POLYESTER HIGH ELASTIC YARN at crotch woven extent j; Sley point on sley bar GB4 and sley bar GB7 is completely worn terylene elastic wrap yarn at waist of trousers woven extent h and elastic part woven extent i, and the sley point on sley bar GB5 and sley bar GB6 is completely worn terylene elastic wrap yarn at crotch woven extent j;
(3) braiding of a of waist of trousers section: at waist of trousers woven extent h, front needle-bar sley bar GB1 and sley bar GB4 are for weaving the anter of a of waist of trousers section, and the sley bar GB7 of rear needle-bar and sley bar GB10 are for weaving the rear panel of a of waist of trousers section;
Wherein, sley point on sley bar GB1 is in front needle-bar braiding lopping, sley point on sley bar GB10 is in rear needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB1 is organized as: 0-0-0-0/2-2-2-2//, the pad yarn of the upper sley point of sley bar GB10 is organized as: 0-0-0-0/2-2-2-2//, be organized as a circulation with a pad yarn, sley bar GB1 and GB10 repeat respectively 258 pad yarn tissues and are woven to required size by the side direction opposite side of a of waist of trousers section;
The connecting sewing braiding to opposite side by the connecting sewing of sheet one side before and after a of waist of trousers section respectively of sley point on sley bar GB4 and sley bar GB7; When the connecting sewing of braiding one side, sley point on sley bar GB4 is in rear needle-bar braiding lopping, sley point on sley bar GB7 is in front needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB4 is organized as: 1-1-1-0/0-0-0-1//, the pad yarn of the upper sley point of sley bar GB7 is organized as: 1-0-0-0/0-1-1-1//, sley bar GB4 and GB7 repeat respectively 4 pad yarn tissues, complete the connecting sewing of a of waist of trousers section front and back sheet one side; Then the sley point on sley bar GB4 is in front needle-bar braiding lopping, sley point on sley bar GB7 is in rear needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB4 is organized as: 1-0-0-0/0-1-1-1//, the pad yarn of the upper sley point of sley bar GB7 is organized as: 1-1-1-0/0-0-0-1//, sley bar GB4 and GB7 repeat respectively 250 pad yarns and organize to required size, complete the braiding of a of waist of trousers section; Then the sley point on sley bar GB4 is in rear needle-bar braiding lopping, sley point on sley bar GB7 is in front needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB4 is organized as: 1-1-1-0/0-0-0-1//, the pad yarn of the upper sley point of sley bar GB7 is organized as: 1-0-0-0/0-1-1-1//, sley bar GB4 and GB7 repeat respectively 4 pad yarn tissues, complete the connecting sewing of a of waist of trousers section front and back sheet opposite side;
(4) braiding of the b of trousers body section: at trousers body woven extent k, front needle-bar sley bar GB2 and sley bar GB3 are for weaving the anter of the trousers body b of section, and the sley bar GB8 of rear needle-bar and sley bar GB9 are for weaving the rear panel of the trousers body b of section; Sley point on sley bar GB2, GB3, GB8 and GB9 is woven to the latasuture suturing part c of opposite side by the latasuture suturing part c of sheet one side before and after the trousers body b of section respectively;
When the latasuture suturing part c of braiding one side, sley point on sley bar GB2 and GB3 is respectively in rear needle-bar braiding lopping, sley point on sley bar GB8 and GB9 is respectively in front needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB2 is organized as: 2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2//, the pad yarn of the upper sley point of sley bar GB3 is organized as: 1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1//, the pad yarn of the upper sley point of sley bar GB8 is organized as: 1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1//, the pad yarn of the upper sley point of sley bar GB9 is organized as: 2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2//, sley bar GB2, GB3, GB8 and GB9 repeat respectively 2 pad yarn tissues, complete the braiding of the latasuture suturing part c of the trousers body b of section front and back sheet one side, then the sley point on sley bar GB2 and GB3 is respectively in front needle-bar braiding lopping, sley point on sley bar GB8 and GB9 is respectively in rear needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB2 is organized as: 2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2//, the pad yarn of the upper sley point of sley bar GB3 is organized as: 1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1//, the pad yarn of the upper sley point of sley bar GB8 is organized as: 1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1//, the pad yarn of the upper sley point of sley bar GB9 is organized as: 2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2//, sley bar GB2, GB3, GB8 and GB9 repeat respectively 125 pad yarns and organize to required size, complete the braiding of the trousers body b of section, then the sley point on sley bar GB2 and GB3 is in rear needle-bar braiding lopping, sley point on sley bar GB8 and GB9 is in front needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB2 is organized as: 2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2//, the pad yarn of the upper sley point of sley bar GB3 is organized as: 1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1//, the pad yarn of the upper sley point of sley bar GB8 is organized as: 1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1//, the pad yarn of the upper sley point of sley bar GB9 is organized as: 2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2//, sley bar GB2, GB3, GB8 and GB9 repeat respectively 2 pad yarn tissues, complete the braiding of the latasuture suturing part c of the trousers body b of section front and back sheet opposite side,
(5) braiding of elastic part f: at elastic part woven extent i, front needle-bar sley bar GB4 is for weaving the elastic part f on the trousers body b of section anter, and rear needle-bar sley bar GB7 is for weaving the elastic part f on the trousers body b of section rear panel; Sley point on sley bar GB4 and GB7 is woven to the latasuture suturing part c of opposite side by the latasuture suturing part c of sheet one side before and after the trousers body b of section respectively; When braiding elastic part f, the braiding process of sley bar GB4 and the upper sley point of GB7 is consistent with the braiding a of waist of trousers section;
(6) braiding of lower hem g: at crotch woven extent j, front needle-bar sley bar GB2, GB3, GB5 are for weaving the anter of lower hem g, and rear needle-bar sley bar GB6, GB8 and GB9 are for weaving the rear panel of lower hem g; Sley point on sley bar GB2, GB3, GB5, GB6, GB8 and GB9 is respectively by the junction of sheet one side before and after lower hem g, receive the d of limit section, crotch suturing part e, receive the d of limit section through the trouser legs of opposite side again through the trouser legs of a side, to the junction of opposite side, woven;
Wherein, the braiding process of sley bar GB2, GB3, GB8 and GB9 is consistent with the braiding trousers body b of section;
When the trouser legs of braiding lower hem g mono-side are received the d of limit section, sley point on sley bar GB5 is in front needle-bar braiding lopping, sley point on sley bar GB6 is in rear needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB5 is organized as: 1-0-0-0/0-1-1-1//, the pad yarn of the upper sley point of sley bar GB6 is organized as: 1-1-1-0/0-0-0-1//and, sley bar GB5 and GB6 repeat respectively 111 pad yarns and organize to a side trouser legs receipts d of limit section who completes required size; Then the sley point on sley bar GB5 is in rear needle-bar braiding lopping, sley point on sley bar GB6 is in front needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB5 is organized as: 1-1-1-0/0-0-0-1//, the pad yarn of the upper sley point of sley bar GB6 is organized as: 1-0-0-0/0-1-1-1//and, sley bar GB5 and GB6 repeat respectively 36 pad yarns and organize to the crotch suturing part e that completes required size; Then the sley point on sley bar GB5 is in front needle-bar braiding lopping, sley point on sley bar GB6 is in rear needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB5 is organized as: 1-0-0-0/0-1-1-1//, the pad yarn of the upper sley point of sley bar GB6 is organized as: 1-1-1-0/0-0-0-1//and, sley bar GB5 and GB6 repeat respectively 111 pad yarns and organize to the opposite side trouser legs receipts d of limit section that completes required size.
The technique information final according to above-mentioned braiding process is as follows:
Comb GB1:0-0-0-0/2-2-2-2//* 258, front needle-bar ground;
Front needle-bar ground comb GB2:(2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2) * 2/ (2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2) * 125/ (2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2) * 2//;
Front needle-bar ground comb GB3:(1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1) * 2/ (1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1) * 125/ (1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1) * 2//;
Front needle-bar ground comb GB4:(1-1-1-0/0-0-0-1) * 4/ (1-0-0-0/0-1-1-1) * 250/ (1-1-1-0/0-0-0-1) * 4//;
Front needle-bar ground comb GB5:(1-0-0-0/0-1-1-1) * 111/ (1-1-1-0/0-0-0-1) * 36/ (1-0-0-0/0-1-1-1) * 111//;
Rear needle-bar ground comb GB6:(1-1-1-0/0-0-0-1) * 111/ (1-1-1-0/0-0-0-1) * 36/ (1-1-1-0/0-0-0-1) * 111//;
Rear needle-bar ground comb GB7:(1-0-0-0/0-1-1-1) * 4/ (1-1-1-0/0-0-0-1) * 250/ (1-0-0-0/0-1-1-1) * 4//;
Rear needle-bar ground comb GB8:(1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1) * 2/ (1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1) * 125/ (1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1) * 2//;
Rear needle-bar ground comb GB9:(2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2) * 2/ (2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2) * 2/, (2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2) * 125//;
Comb GB10:0-0-0-0/2-2-2-2//* 258, rear needle-bar ground.
In weaving process of the present invention, when front and back needle-bar sley bar weaves lopping respectively at the front and back needle-bar, front and back sheet that can each self-forming pants, current needle-bar sley bar is in rear needle-bar braiding lopping, rear needle-bar sley bar during in front needle-bar braiding lopping, and the front and back sheet of pants forms and connects; The present invention adopts special machines configurations and special process, uses the yarn of two kinds of raw materials and sley bar motion to cooperatively interact, and forms seamless medical pants fabric.Elastomeric yarn material knitting waist, trousers body are local, crotch, have promoted the fitness of pants; Spun polyester thread braiding waist inlaid thread, trousers body main body, main body adopts the mesh tissue, reduces costs, and has promoted fabric fastness and the comfortableness of medical pants.The seamless medical pants productivity ratio of this method braiding is high, level outstanding, excellent spring, mesh-structured evenly, good, the low production cost of fabric air-permeability performance, thereby be that new vitality is injected in medical market, greatly expanded Application Areas and the product competitiveness in seamless fabric market.
Claims (10)
1. one kind through compiling seamless medical pants, these pants comprise waist of trousers section (a), trousers body section (b) and lower hem (g), it is characterized in that: described trousers body section (b) comprises two of front and back, between two of the front and back of trousers body section (b), be latasuture suturing part (c), the lower end of trousers body section (b) is two leg openings, between two leg openings before and after trousers body section (b) joint of sheet be crotch suturing part (e), the edge of leg openings is that trouser legs are received limit section (d), and trouser legs receive limit section (d) and crotch suturing part (e) forms lower hem (g); Upper along horizontally set multiple tracks elastic part (f) in described trousers body section (b).
2. one kind through compiling the weaving method of seamless medical pants, described pants are weaved on double rib warp loom, use ten while weaving sley bar, before and after needle-bar each five sley bar, be respectively the sley bar GB1 that is positioned at front needle-bar, the sley bar GB2, sley bar GB3, sley bar GB4, the sley bar GB5 that are arranged in order and the sley bar GB6 that is positioned at rear needle-bar, sley bar GB7, sley bar GB8, sley bar GB9, sley bar GB10; It is characterized in that, the braiding process is:
(1) using the size of pants to be weaved as reference, the sley point on sley bar GB1~GB10 is divided into to waist of trousers woven extent (h), trousers body woven extent (k) and crotch woven extent (j); Sley point on the sley bar GB1 of described waist of trousers woven extent (h), sley bar GB4, sley bar GB7 and sley bar GB10 is for weaving waist of trousers section (a); Sley point on the sley bar GB2 of described trousers body woven extent (k), sley bar GB3, sley bar GB8 and sley bar GB9 is for weaving trousers body section (b), latasuture suturing part (c) and lower hem (g); Sley point on the sley bar GB2 of described crotch woven extent (j), sley bar GB3, sley bar GB8, sley bar GB9, sley bar GB5 and sley bar GB6 is for weaving lower hem (g);
(2) sley point on sley bar GB1 and sley bar GB10 is all completely worn the main body yarn in waist of trousers woven extent (h); Sley point on sley bar GB2, sley bar GB3, sley bar GB8 and sley bar GB9 adopts the mode of wearing the empty pin of a pin to wear the main body yarn in trousers body woven extent (k), and on sley bar GB2, thread a needle and the position of empty needle and sley bar GB3 on thread a needle and the position of empty needle is crisscross arranged, on sley bar GB8, thread a needle and the position of empty needle and sley bar GB9 on thread a needle and be crisscross arranged with the position of empty needle; Sley point on sley bar GB2, sley bar GB3, sley bar GB8 and sley bar GB9 is completely worn the main body yarn in crotch woven extent (j); Sley point on sley bar GB4 and sley bar GB7 is completely worn ELASTANE YARNS in waist of trousers woven extent (h), and the sley point on sley bar GB5 and sley bar GB6 is completely worn ELASTANE YARNS in crotch woven extent (j);
(3) braiding of waist of trousers section (a): at waist of trousers woven extent (h), front needle-bar sley bar GB1 and sley bar GB4 are for weaving the anter of waist of trousers section (a), and the sley bar GB7 of rear needle-bar and sley bar GB10 are for weaving the rear panel of waist of trousers section (a);
Wherein, sley point on sley bar GB1 is in front needle-bar braiding lopping, sley point on sley bar GB10 is in rear needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB1 is organized as: 0-0-0-0/2-2-2-2//, the pad yarn of the upper sley point of sley bar GB10 is organized as: 0-0-0-0/2-2-2-2//, be organized as a circulation with a pad yarn, sley bar GB1 and GB10 repeat respectively several pad yarn tissues and are woven to required size by a side direction opposite side of waist of trousers section (a);
The connecting sewing braiding to opposite side by the connecting sewing of sheet one side before and after waist of trousers section (a) respectively of sley point on sley bar GB4 and sley bar GB7; When the connecting sewing of braiding one side, sley point on sley bar GB4 is in rear needle-bar braiding lopping, sley point on sley bar GB7 is in front needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB4 is organized as: 1-1-1-0/0-0-0-1//, the pad yarn of the upper sley point of sley bar GB7 is organized as: 1-0-0-0/0-1-1-1//, sley bar GB4 and GB7 repeat respectively 4 pad yarn tissues, complete the connecting sewing of waist of trousers section (a) front and back sheet one side; Then the sley point on sley bar GB4 is in front needle-bar braiding lopping, sley point on sley bar GB7 is in rear needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB4 is organized as: 1-0-0-0/0-1-1-1//, the pad yarn of the upper sley point of sley bar GB7 is organized as: 1-1-1-0/0-0-0-1//, sley bar GB4 and GB7 repeat respectively several pad yarns and organize to required size, complete the braiding of waist of trousers section (a); Then the sley point on sley bar GB4 is in rear needle-bar braiding lopping, sley point on sley bar GB7 is in front needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB4 is organized as: 1-1-1-0/0-0-0-1//, the pad yarn of the upper sley point of sley bar GB7 is organized as: 1-0-0-0/0-1-1-1//, sley bar GB4 and GB7 repeat respectively 4 pad yarn tissues, complete the connecting sewing of waist of trousers section (a) front and back sheet opposite side;
(4) braiding of trousers body section (b): in trousers body woven extent (k), front needle-bar sley bar GB2 and sley bar GB3 are for weaving the anter of trousers body section (b), and the sley bar GB8 of rear needle-bar and sley bar GB9 are for weaving the rear panel of trousers body section (b); By the latasuture suturing part (c) of sheet one side before and after trousers body section (b), the latasuture suturing part (c) to opposite side is woven sley point on sley bar GB2, GB3, GB8 and GB9 respectively;
When the latasuture suturing part (c) of braiding one side, sley point on sley bar GB2 and GB3 is respectively in rear needle-bar braiding lopping, sley point on sley bar GB8 and GB9 is respectively in front needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB2 is organized as: 2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2//, the pad yarn of the upper sley point of sley bar GB3 is organized as: 1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1//, the pad yarn of the upper sley point of sley bar GB8 is organized as: 1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1//, the pad yarn of the upper sley point of sley bar GB9 is organized as: 2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2//, sley bar GB2, GB3, GB8 and GB9 repeat respectively 2 pad yarn tissues, complete the braiding of the latasuture suturing part (c) of trousers body section (b) front and back sheet one side, then the sley point on sley bar GB2 and GB3 is respectively in front needle-bar braiding lopping, sley point on sley bar GB8 and GB9 is respectively in rear needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB2 is organized as: 2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2//, the pad yarn of the upper sley point of sley bar GB3 is organized as: 1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1//, the pad yarn of the upper sley point of sley bar GB8 is organized as: 1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1//, the pad yarn of the upper sley point of sley bar GB9 is organized as: 2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2//, sley bar GB2, GB3, GB8 and GB9 repeat respectively several pad yarns and organize to required size, complete the braiding of trousers body section (b), then the sley point on sley bar GB2 and GB3 is in rear needle-bar braiding lopping, sley point on sley bar GB8 and GB9 is in front needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB2 is organized as: 2-2-2-3/2-2-2-1/1-1-1-0/1-1-1-2//, the pad yarn of the upper sley point of sley bar GB3 is organized as: 1-1-1-0/1-1-1-2/2-2-2-3/2-2-2-1//, the pad yarn of the upper sley point of sley bar GB8 is organized as: 1-0-0-0/1-2-2-2/2-3-3-3/2-1-1-1//, the pad yarn of the upper sley point of sley bar GB9 is organized as: 2-3-3-3/2-1-1-1/1-0-0-0/1-2-2-2//, sley bar GB2, GB3, GB8 and GB9 repeat respectively 2 pad yarn tissues, complete the braiding of the latasuture suturing part (c) of trousers body section (b) front and back sheet opposite side,
(5) braiding of lower hem (g): at crotch woven extent (j), front needle-bar sley bar GB2, GB3, GB5 are for weaving the anter of lower hem (g), and rear needle-bar sley bar GB6, GB8 and GB9 are for weaving the rear panel of lower hem (g); Sley point on sley bar GB2, GB3, GB5, GB6, GB8 and GB9 is respectively by the junction of sheet one side before and after lower hem (g), receive limit section (d), crotch suturing part (e), receive limit section (d) through the trouser legs of opposite side again through the trouser legs of a side, to the junction of opposite side, woven;
Wherein, the braiding process of sley bar GB2, GB3, GB8 and GB9 is consistent with braiding trousers body sections (b);
When the trouser legs of braiding lower hem (g) side are received limit section (d), sley point on sley bar GB5 is in front needle-bar braiding lopping, sley point on sley bar GB6 is in rear needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB5 is organized as: 1-0-0-0/0-1-1-1//, the pad yarn of the upper sley point of sley bar GB6 is organized as: 1-1-1-0/0-0-0-1//and, sley bar GB5 and GB6 repeat respectively to pad yarn and organize to a side trouser legs receipts limit section (d) that completes required size; Then the sley point on sley bar GB5 is in rear needle-bar braiding lopping, sley point on sley bar GB6 is in front needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB5 is organized as: 1-1-1-0/0-0-0-1//, the pad yarn of the upper sley point of sley bar GB6 is organized as: 1-0-0-0/0-1-1-1//and, sley bar GB5 and GB6 repeat respectively to pad yarn and organize to the crotch suturing part (e) that completes required size; Then the sley point on sley bar GB5 is in front needle-bar braiding lopping, sley point on sley bar GB6 is in rear needle-bar braiding lopping, the pad yarn of the upper sley point of sley bar GB5 is organized as: 1-0-0-0/0-1-1-1//, the pad yarn of the upper sley point of sley bar GB6 is organized as: 1-1-1-0/0-0-0-1//and, sley bar GB5 and GB6 repeat respectively to pad yarn and organize to the opposite side trouser legs receipts limit section (d) that completes required size.
3. as claimed in claim 2 through compiling the weaving method of seamless medical pants, it is characterized in that: in described trousers body woven extent (k), corresponding to the position of upper elasticity section of trousers body section (b) (f), establish 2~3 road elastic part woven extent (i), at elastic part woven extent (i), front needle-bar sley bar GB4 is for weaving the elastic part (f) on trousers body section (b) anter, and rear needle-bar sley bar GB7 is for weaving the elastic part (f) on trousers body section (b) rear panel; By the latasuture suturing part (c) of sheet one side before and after trousers body section (b), the latasuture suturing part (c) to opposite side is woven sley point on sley bar GB4 and GB7 respectively; When braiding elastic part (f), sley bar GB4 is consistent with braiding waist of trousers section (a) with the braiding process of the upper sley point of GB7.
4. as claimed in claim 3 through compiling the weaving method of seamless medical pants, it is characterized in that: the sley point on described sley bar GB4 and sley bar GB7 is completely worn ELASTANE YARNS in waist of trousers woven extent (h) and elastic part woven extent (i).
5. as described as claim 2 or 4 through compiling the weaving method of seamless medical pants, it is characterized in that: described ELASTANE YARNS is terylene elastic wrap yarn.
6. as claimed in claim 2 through compiling the weaving method of seamless medical pants, it is characterized in that: described main body yarn is POLYESTER HIGH ELASTIC YARN.
7. as claimed in claim 2 through compiling the weaving method of seamless medical pants, it is characterized in that: the width of described waist of trousers woven extent (h) is consistent along the width of human body short transverse with waist of trousers section (a).
8. as claimed in claim 2 through compiling the weaving method of seamless medical pants, it is characterized in that: the width of described trousers body woven extent (k) is consistent along the width of human body short transverse with trousers body section (b).
9. as claimed in claim 2 through compiling the weaving method of seamless medical pants, it is characterized in that: the width of described crotch woven extent (j) is consistent along the width of human body short transverse with lower hem (g).
As claim 3 state through compiling the weaving method of seamless medical pants, it is characterized in that: the width of described elastic part woven extent (i) is consistent along the width of human body short transverse with elastic part (f).
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104153114A (en) * | 2014-07-21 | 2014-11-19 | 江南大学 | Method for producing elastic jacquard spacer fabric by a double-needle-bar warp knitting machine |
CN114908469A (en) * | 2022-06-20 | 2022-08-16 | 江南大学 | Medical arm protective sleeve formed by shape memory warp knitting and production process thereof |
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CN101686733A (en) * | 2007-07-02 | 2010-03-31 | 泰蒂克斯公司 | A warp-knitted pant having U-shaped crotch |
CN201563647U (en) * | 2009-11-27 | 2010-09-01 | 浙江棒杰数码针织品股份有限公司 | Seamless riding pants |
CN202286356U (en) * | 2011-09-22 | 2012-07-04 | 浙江美邦纺织有限公司 | Novel seamless boxer |
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JPS62104901A (en) * | 1985-10-25 | 1987-05-15 | 日本マイヤ−株式会社 | Non-stitched shorts by warp knitting and its production |
US20070186326A1 (en) * | 2006-02-14 | 2007-08-16 | Whites Manufacturing Ltd. | Split skin dry-suit |
CN101686733A (en) * | 2007-07-02 | 2010-03-31 | 泰蒂克斯公司 | A warp-knitted pant having U-shaped crotch |
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CN104153114A (en) * | 2014-07-21 | 2014-11-19 | 江南大学 | Method for producing elastic jacquard spacer fabric by a double-needle-bar warp knitting machine |
CN114908469A (en) * | 2022-06-20 | 2022-08-16 | 江南大学 | Medical arm protective sleeve formed by shape memory warp knitting and production process thereof |
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Address after: 214253, Jiangsu, Wuxi province Yixing new town on the north side of the golden highway Patentee after: Jiangsu Hua Yi Knitting Co., Ltd. Address before: 214253, Jiangsu, Wuxi Yixing new town industrial concentration zone Patentee before: YIXING HUAYI KNITTING Co.,Ltd. |
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