CN103435808A - Production method and production system for continuously producing 107 glue with double screws - Google Patents
Production method and production system for continuously producing 107 glue with double screws Download PDFInfo
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- CN103435808A CN103435808A CN2013103310912A CN201310331091A CN103435808A CN 103435808 A CN103435808 A CN 103435808A CN 2013103310912 A CN2013103310912 A CN 2013103310912A CN 201310331091 A CN201310331091 A CN 201310331091A CN 103435808 A CN103435808 A CN 103435808A
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Abstract
The invention provides a production system for continuously producing 107 glue with double screws. A dehydration kettle, a preheater, an on-line mixer, a polymerization cylinder, a degradation device, a low molecule remover and a twin-screw extruder are sequentially connected, wherein the low molecule remover is further connected with a steam-water separator; the steam-water separator is in valve pipeline connection with the dehydration kettle; and the dehydration kettle, the on-line mixer and the degradation device are provided with feed ports. The invention further provides a production method for continuously producing the 107 glue with the double screws. According to the method and the system, technological equipment is simple, the investment, the power consumption and the production cost are low, the production capacity and the product quality are high, the 107 glue can be continuously produced by the double screws via improvement, relatively thorough automation is realized, the operation is simple, and the production is stable.
Description
Technical field
The present invention relates to continuous production processes, more specifically, relate to a kind of twin screw and produce continuously production method and the production system thereof of 107 glue.
Background technology
Silicon rubber has the not available many uniquenesses of General Purpose Rubber and excellent performance: 1, good high-and low-temperature resistance performance, and can be at-60 ~ 250 ℃ of lower life-time service; 2, good electrical insulation properties, and electric property basically remains unchanged in the scope of wide use temperature, frequency; 3, good anti-ozone, weather-resistant performance; 4, nontoxic, there is the physiology inertia; 5, good waterproof oil resistant solvent resistance; 6, good permeability, and there is the selectivity air penetrability.Have widely and use in national economy every field such as aerospace, electric, machinofacture, building, coating, medical and health, daily lifes, and become requisite advanced material.And hydroxyl endblocked polydimethylsiloxane (107 glue) is the main base glue used in the room temperature vulcanized silicone rubber product.
The industrialized preparing process of current 107 glue mainly contains interrupter method, semi-continuous process and continuous processing, the characteristics that various production methods are had nothing in common with each other.
Interrupter method, equipment is simple, it is little to invest, power consumption is few, the molar product non-uniform mass, and efficiency is low, and industrial scale is little, is unfavorable for producing in enormous quantities; And semicontinuous rule adopts larger polymeric kettle on the interrupter method basis, dehydration separates and carries out with polymerization, can not improve throughput because polymkeric substance residual affects dehydration, and current domestic production 107 glue major parts all adopt this method.Shortcoming is that reactant system is sticky, is difficult to stir, and the molar product quality uniformity is poor.It is also not overripened that continuous processing is produced the technology of 107 glue, and morning twilight chemical research institute adopts the twin screw Technology also can only produce the polydimethylsiloxane of methyl or vinyl end socket, and the polydimethylsiloxane that can't produce the hydroxyl end socket i.e. 107 glue.
Summary of the invention
The object of the invention is to, realize production 107 glue of serialization.
For realizing above goal of the invention, the invention provides a kind of twin screw and produce continuously the production system of 107 glue, from dehydrating kettle, connect successively preheater, on-line mixing device, polymerization cylinder, Degradator and de-low molecule device, wherein de-low molecule device has also connected air water separator, described steam separator is connected with dehydrating kettle, and the described pipeline be connected to valve connects, and described dehydrating kettle, on-line mixing device and Degradator are provided with dog-house.
Also connected wrapping machine after described de-low molecule device, described de-low molecule device is the twin screw rubber outlet machine.
The dog-house of described dehydrating kettle is for adding raw material, and described on-line mixing device dog-house adds catalyzer, and the dog-house of described explanation device is for passing into water vapour.
Provide according to demand a kind of twin screw to produce continuously the production method of 107 glue, adopt above-described production system to complete, and comprise the following steps:
S1. raw material is imported in dehydrating kettle, dehydration,
S2. by the raw material after the dehydration of step S1 gained with the speed of 0.05 ~ 0.06m/s continuously by preheater, make the temperature of the raw material after dehydration reach 80 ~ 90 ℃,
S3. adopt the mode of carrying continuously to be delivered in the on-line mixing device catalyzer and step S2 gained preheating material, the on-line mixing device, after stirring, joins mixture in the polymerization cylinder that temperature is 90 ~ 100 ℃, react 1 ~ 1.5 hour,
S4. intermediate product water vapour and S3 obtained, join in Degradator together, and in described Degradator, with agitating function, and the temperature of agitator is 105 ~ 115 ℃, reacts 0.5 ~ 1 hour,
S5. by step S4 intermediate product by de-low molecule device, the temperature of described de-low molecule device is 180 ~ 200 ℃, described de-low molecule device is the twin screw extruder with vacuum port, low product and the catalyzer of boiling extracted out from vacuum port, lead to air water separator, Separation of Water steam and the low product that boils; Described 107 glue are from the discharge port output of de-low molecule device.
Described raw material is dimethyl ring siloxane mixture or octamethylcyclotetrasiloxane, and described catalyzer is Tetramethylammonium hydroxide alkali glue.
Described raw material and catalyzer by weight, are 1:0.01% ~ 0.05%.
The preparation method of described catalyzer is that the Tetramethylammonium hydroxide crystal mixes with dimethyl ring siloxane mixture or octamethylcyclotetrasiloxane, described Tetramethylammonium hydroxide crystal account for 2 ~ 10% of gross weight, at 40 ~ 50 ℃ and 1.3 ~ 1.5KPa, stir lower reaction 40 ~ 60 minutes with the drying nitrogen bubbling, then vacuum tightness is adjusted to 13 ~ 15KPa, temperature rises to 70 ~ 80 ℃, reacts transparent to reactant, cooling discharging, obtain.
Twin screw 107 glue production technologies are the static polymerization technology to be applied to polymerization, degraded and the de-low molecular process of 107 glue, the flow state of material in polymerization, degraded and de-low molecule is improved, improved heat transfer coefficient, make sticky material be transformed into approximate plug flow in ducted flow state from pure viscous flow, the residence time of material each several part is more even, the crosslinked amount of rubber obviously reduces, and has extended the equipment washing cycle, has improved the quality of rubber.This technique makes whole production line realize canalization, serialization, and it is little to have an investment, the advantage such as raw material and power consumption are few, and production cost is low, and with the rubber of this technology production, quality reaches international standards fully.
It is raw material that the production of 107 glue often adopts octamethylcyclotetrasiloxane (D4) or dimethyl ring siloxane mixture (DMC), take Tetramethylammonium hydroxide as catalyzer, remove low molecule under dehydration, ring-opening polymerization, steam degradation, destruction catalyzer, vacuum, obtain 107 glue.DeR speed can be regulated by controlling steam flow and temperature, 107 glue of required molar mass can be made.Polymerization and degraded are the equilibration reaction processes, and in products therefrom, containing having an appointment 12% ~ 18% cyclosiloxane, reaction needs after finishing the low-boiling point material decompression is removed.Catalyzer except Tetramethylammonium hydroxide, KOH, LiOH, Bu
4pOH etc. also can be used as catalyzer and use.
Flow process Raw DMC or D4 enter preheater after dewatering by dehydrating kettle, make heating material to 80 ~ 90 ℃, then enter the on-line mixing device, with the catalyzer high-speed mixing, enter immediately the polymerization of polymerization cylinder after mixing, the material that polymerization is good enters Degradator again and vapor mixing is carried out DeR, then enters de-low molecule device and removes low-boiling-point substance, the low-boiling-point substance of deviating from and raw material mixed cycle are used, and remove finished product 107 glue of low-boiling-point substance by twin screw rubber outlet machine discharging barrelling.
The raw material DMC be up to the standards or D4 are after metering is filtered in the suction dehydrating kettle, and for guaranteeing continuous production, available three dehydrating kettles are used alternatingly.Heating makes material reach 50 ~ 60 ℃, and under decompression (vacuum tightness≤1.5KPa), the nitrogen bubble that passes into drying device drying stirs dehydration 1.5 ~ 2 hours.The rear startup charging volume pump that dewatered, be added to preheating in preheater by the dehydration material continuously with certain speed, as requested, makes the temperature of preheater exit material reach 80 ~ 90 ℃, and the flow velocity of dehydration material is 0.05 ~ 0.06m/s.Material after preheating is continuously by on-line mixing device and the catalyst mix of carrying continuously after the DMC dilution.Mixed material take again certain speed be added to temperature as 95 ± 5 ℃ with in the polymerization cylinders that stir, stop in the polymerization cylinder after 1 ~ 1.5 hour and open valve, while feeding in raw material, discharging enters in the Degradator with stirring that temperature is 110 ± 5 ℃, add quantitative deionized water steam, stop 0.5 ~ 1 hour, make reactant viscosity in Degradator approach controlling valu, then the discharging of limit charging limit enters de-low molecule device.De-low molecule device is double-screw structure, and its top connects valve tube, and its temperature remains on 180 ~ 200 ℃.Material is decomposition catalyst deviate from low-boiling-point substance here, and the rubber product, by the continuous cooling discharging of twin screw discharging machine, flows into pail pack.The low-boiling-point substance amount is about 15 ~ 20% of reactant, and its composition is roughly: D
32%, D
451.5%, D
531%, D
68%, D
7~ D
109%. through the cooling collection of condenser, can be incorporated into after treatment recirculation in raw material and use.In low-boiling-point substance, steam is through cooling collection, treated discharge after the assay was approved.
Advantage of the present invention is as follows:
Processing unit simple, invest little, power consumption is few, production cost is low, throughput is large, quality product is high.
2. the present invention, with reference to HTV raw-silastic continuously production technology and 107 glue interrupter method production technologies, can produce 107 glue by enough twin screws continuously by improving, and realizes automatization more thoroughly, simple to operate, produces stable.
3. the alkali glue catalyzer in the present invention adds, change the mode that adds that traditional and DMC be mixed, to add be about to enter the polymerization cylinder after material is preheating to certain temperature before, purpose is the DMC polymerization and stop up preheater in preheater that prevents from being mixed with catalyzer, so the DMC after dehydration can be heated to sufficiently high temperature in preheater, then enter on-line mixing device and catalyzer high-speed mixing, mixture enters the polymerization cylinder immediately, this just can guarantee that material reaches rapidly polymerization temperature in the polymerization cylinder, and all materials can reach polymerization equilibrium equably.By the control material charging volume pump that dewaters, can keep constant input speed always, even within several days, do not need to adjust, can fully reach polymerization equilibrium, thereby make the molar mass distribution of rubber narrow, quality product is high, homogeneity good.Per pass conversion is more than 88%, but This vehicle stops frequently, needn't worry to stay dehydration material in dehydrating kettle because of long polymerization storage period, also needn't worry whether unexpected power failure can cause the material polymerization in preheater to stop up, scale effect is little, contributes to expand the scale of production.
4. with continuous processing production technique of the present invention, compare, the rubber molar mass homogeneity of interrupter method is poor.Because after DMC is aggregated to a certain degree, agitator is difficult the rotation just, heat transfer in still can only lean on material thermal conduction to carry out, but the heat transfer coefficient of sizing material is very low, so the temperature distribution of material is reduced gradually by nearly Fu Bixiang center in still, temperature inhomogeneous caused the inhomogeneous of rubber molar mass.
The accompanying drawing explanation
Fig. 1 is 107 glue continuous production processes schemas of the present invention.
Embodiment
Embodiment 1
A kind of twin screw is as shown in Figure 1 produced the production system of 107 glue continuously, from dehydrating kettle, connect successively preheater, the on-line mixing device, the polymerization cylinder, Degradator, de-low molecule device and twin screw extruder, wherein de-low molecule device has also connected air water separator, described steam separator is connected with dehydrating kettle, the described pipeline be connected to valve connects, described dehydrating kettle, on-line mixing device and Degradator are provided with dog-house, also connected wrapping machine after described twin screw extruder, the dog-house of described dehydrating kettle is for adding raw material, described on-line mixing device dog-house adds catalyzer, the dog-house of described explanation device is for passing into water vapour.
The method of producing is as follows:
S1. the dimethyl ring siloxane mixture is imported in dehydrating kettle, dehydration,
S2. by the raw material after the dehydration of step S1 gained with the speed of 0.06m/s continuously by preheater, make the temperature of the raw material after dehydration reach 90 ℃,
S3. adopt the mode of carrying continuously to be delivered in the on-line mixing device in Tetramethylammonium hydroxide alkali glue and step S2 gained preheating material, the on-line mixing device is after stirring, mixture is joined in the polymerization cylinder that temperature is 100 ℃, react 1.5 hours, described raw material and catalyzer, by weight, be 1:0.01%;
S4. intermediate product water vapour and S3 obtained, join in Degradator together, and in described Degradator, with agitating function, and the temperature of agitator is 115 ℃, reacts 1 hour,
S5. by step S4 intermediate product by de-low molecule device, the temperature of described de-low molecule device is 200 ℃, described de-low molecule device is the twin screw rubber outlet machine with vacuum port, low product and the catalyzer of boiling extracted out from vacuum port, lead to air water separator, Separation of Water steam and the low product that boils; Described 107 glue are from the discharge port output of de-low molecule device.
The preparation method of described Tetramethylammonium hydroxide alkali glue is that the Tetramethylammonium hydroxide crystal mixes with dimethyl ring siloxane mixture or octamethylcyclotetrasiloxane, described Tetramethylammonium hydroxide crystal account for 2% of gross weight, at 40 ℃ and 1.3KPa, stir lower reaction 40 minutes with the drying nitrogen bubbling, then vacuum tightness is adjusted to 13KPa, temperature rises to 70 ℃, react transparent to reactant, cooling discharging, obtain, described Tetramethylammonium hydroxide alkali glue need to completely cut off air to be preserved, and can not contact with carbonic acid gas.
Embodiment 2
A kind of twin screw is as shown in Figure 1 produced the production system of 107 glue continuously, from dehydrating kettle, connect successively preheater, the on-line mixing device, the polymerization cylinder, Degradator, de-low molecule device and twin screw extruder, wherein de-low molecule device has also connected air water separator, described steam separator is connected with dehydrating kettle, the described pipeline be connected to valve connects, described dehydrating kettle, on-line mixing device and Degradator are provided with dog-house, also connected wrapping machine after described twin screw extruder, the dog-house of described dehydrating kettle is for adding raw material, described on-line mixing device dog-house adds catalyzer, the dog-house of described explanation device is for passing into water vapour.
The method of producing is as follows:
S1. the dimethyl ring siloxane mixture is imported in dehydrating kettle, dehydration,
S2. by the raw material after the dehydration of step S1 gained with the speed of 0.04m/s continuously by preheater, make the temperature of the raw material after dehydration reach 80 ℃,
S3. adopt the mode of carrying continuously to be delivered in the on-line mixing device in Tetramethylammonium hydroxide alkali glue and step S2 gained preheating material, the on-line mixing device is after stirring, mixture is joined in the polymerization cylinder that temperature is 90 ℃, react 1 hour, described raw material and catalyzer, by weight, be 1:0.05%;
S4. intermediate product water vapour and S3 obtained, join in Degradator together, and in described Degradator, with agitating function, and the temperature of agitator is 105 ℃, reacts 0.5 hour,
S5. by step S4 intermediate product by de-low molecule device, the temperature of described de-low molecule device is 180 ℃, described de-low molecule device is the twin screw rubber outlet machine with vacuum port, low product and the catalyzer of boiling extracted out from vacuum port, lead to air water separator, Separation of Water steam and the low product that boils; Described 107 glue are from the discharge port output of de-low molecule device.
The preparation method of described Tetramethylammonium hydroxide alkali glue is that the Tetramethylammonium hydroxide crystal mixes with dimethyl ring siloxane mixture or octamethylcyclotetrasiloxane, described Tetramethylammonium hydroxide crystal account for 10% of gross weight, at 50 ℃ and 1.5KPa, stir lower reaction 60 minutes with the drying nitrogen bubbling, then vacuum tightness is adjusted to 15KPa, temperature rises to 80 ℃, react transparent to reactant, cooling discharging, obtain, described Tetramethylammonium hydroxide alkali glue need to completely cut off air to be preserved, and can not contact with carbonic acid gas.
Can be as shown in table 1 by embodiment 1 and embodiment 2 gained 107 colloidalities:
Table 1 107 performance tables
| Standard | Embodiment 1 | Embodiment 2 |
| Outward appearance | Water white transparency | Water white transparency |
| Viscosity (25 ℃, mPa.S) | 4806 | 5352 |
| Fugitive constituent (m/m) %≤2.0 | 1.96 | 1.87 |
| Surface sulfide time h≤2 | 2 | 2 |
| Low-boiling-point substance≤1000ppm | 680 | 530 |
Twin screw 107 glue production technologies are the static polymerization technology to be applied to polymerization, degraded and the de-low molecular process of 107 glue, the flow state of material in polymerization, degraded and de-low molecule is improved, improved heat transfer coefficient, make sticky material be transformed into approximate plug flow in ducted flow state from pure viscous flow, the residence time of material each several part is more even, the crosslinked amount of rubber obviously reduces, and has extended the equipment washing cycle, has improved the quality of rubber.This technique makes whole production line realize canalization, serialization, and it is little to have an investment, the advantage such as raw material and power consumption are few, and production cost is low, and with the rubber of this technology production, quality reaches international standards fully.
Claims (7)
1. a twin screw is produced the production system of 107 glue continuously, it is characterized in that, from dehydrating kettle, connect successively preheater, on-line mixing device, polymerization cylinder, Degradator and de-low molecule device, wherein de-low molecule device has also connected air water separator, described steam separator is connected with dehydrating kettle, and the described pipeline be connected to valve connects, and described dehydrating kettle, on-line mixing device and Degradator are provided with dog-house.
2. twin screw according to claim 1 is produced the production system of 107 glue continuously, it is characterized in that, has also connected wrapping machine after described twin screw extruder.
3. twin screw according to claim 1 is produced the production system of 107 glue continuously, it is characterized in that, the dog-house of described dehydrating kettle is for adding raw material, and described on-line mixing device dog-house adds catalyzer, and the dog-house of described Degradator is for passing into water vapour.
4. a twin screw is produced the production method of 107 glue continuously, it is characterized in that, adopts and completes according to the arbitrary described production system of claim 1 ~ 3, and comprise the following steps:
S1. raw material is imported in dehydrating kettle, dehydration,
S2. by the raw material after the dehydration of step S1 gained with the speed of 0.05 ~ 0.06m/s continuously by preheater, make the temperature of the raw material after dehydration reach 80 ~ 90 ℃,
S3. adopt the mode of carrying continuously to be delivered in the on-line mixing device catalyzer and step S2 gained preheating material, the on-line mixing device, after stirring, joins mixture in the polymerization cylinder that temperature is 90 ~ 100 ℃, react 1 ~ 1.5 hour,
S4. intermediate product water vapour and S3 obtained, join in Degradator together, and in described Degradator, with agitating function, and the temperature of agitator is 105 ~ 115 ℃, reacts 0.5 ~ 1 hour,
S5. by step S4 intermediate product by de-low molecule device, the temperature of described de-low molecule device is 180 ~ 200 ℃, described de-low molecule device is the twin screw rubber outlet machine with vacuum port, low product and the catalyzer of boiling extracted out from vacuum port, lead to air water separator, Separation of Water steam and the low product that boils; Described 107 glue are from the discharge port output of de-low molecule device.
5. twin screw according to claim 4 is produced the production method of 107 glue continuously, it is characterized in that, described raw material is dimethyl ring siloxane mixture or octamethylcyclotetrasiloxane, and described catalyzer is Tetramethylammonium hydroxide alkali glue.
6. twin screw according to claim 5 is produced the production method of 107 glue continuously, it is characterized in that described raw material and catalyzer by weight, are 1:0.01% ~ 0.05%.
7. twin screw according to claim 5 is produced the production method of 107 glue continuously, it is characterized in that, the preparation method of described catalyzer is that the Tetramethylammonium hydroxide crystal mixes with dimethyl ring siloxane mixture or octamethylcyclotetrasiloxane, described Tetramethylammonium hydroxide crystal account for 2 ~ 10% of gross weight, at 40 ~ 50 ℃ and 1.3 ~ 1.5KPa, stir lower reaction 40 ~ 60 minutes with the drying nitrogen bubbling, then vacuum tightness is adjusted to 13 ~ 15KPa, temperature rises to 70 ~ 80 ℃, react transparent to reactant, cooling discharging, obtain.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106279696A (en) * | 2016-09-27 | 2017-01-04 | 枣阳市华威硅氟材料有限公司 | A kind of production system of 107 silicone rubber |
| CN106750305A (en) * | 2015-11-22 | 2017-05-31 | 宁夏际华环境安全科技有限公司 | A kind of 107 silicon rubber production technologies |
| CN104448315B (en) * | 2014-11-17 | 2017-09-19 | 东莞兆舜有机硅科技股份有限公司 | A kind of transparent alkali glue, preparation method and its usage |
| CN109503840A (en) * | 2018-10-31 | 2019-03-22 | 东莞市锕舒尔智能科技有限公司 | A kind of full-automatic continuous production line of 107 silicon rubber |
| CN111574714A (en) * | 2020-05-15 | 2020-08-25 | 浙江新安化工集团股份有限公司 | Continuous production system and production method of polysiloxane |
| CN114395365A (en) * | 2021-12-31 | 2022-04-26 | 合盛硅业股份有限公司 | Method and device for continuously producing high-viscosity 107 glue |
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| CN102558563A (en) * | 2011-12-30 | 2012-07-11 | 蓝星化工新材料股份有限公司江西星火有机硅厂 | Preparation method for high-viscosity 107 glue |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104448315B (en) * | 2014-11-17 | 2017-09-19 | 东莞兆舜有机硅科技股份有限公司 | A kind of transparent alkali glue, preparation method and its usage |
| CN106750305A (en) * | 2015-11-22 | 2017-05-31 | 宁夏际华环境安全科技有限公司 | A kind of 107 silicon rubber production technologies |
| CN106279696A (en) * | 2016-09-27 | 2017-01-04 | 枣阳市华威硅氟材料有限公司 | A kind of production system of 107 silicone rubber |
| CN109503840A (en) * | 2018-10-31 | 2019-03-22 | 东莞市锕舒尔智能科技有限公司 | A kind of full-automatic continuous production line of 107 silicon rubber |
| CN111574714A (en) * | 2020-05-15 | 2020-08-25 | 浙江新安化工集团股份有限公司 | Continuous production system and production method of polysiloxane |
| CN111574714B (en) * | 2020-05-15 | 2021-08-03 | 浙江新安化工集团股份有限公司 | Continuous production system and production method of polysiloxane |
| CN114395365A (en) * | 2021-12-31 | 2022-04-26 | 合盛硅业股份有限公司 | Method and device for continuously producing high-viscosity 107 glue |
| CN114395365B (en) * | 2021-12-31 | 2023-08-29 | 合盛硅业(嘉兴)有限公司 | Method and device for continuously producing high-viscosity 107 glue |
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