CN103435371A - Novel formula of brown glazes for high-strength electric porcelains - Google Patents

Novel formula of brown glazes for high-strength electric porcelains Download PDF

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CN103435371A
CN103435371A CN2013103684342A CN201310368434A CN103435371A CN 103435371 A CN103435371 A CN 103435371A CN 2013103684342 A CN2013103684342 A CN 2013103684342A CN 201310368434 A CN201310368434 A CN 201310368434A CN 103435371 A CN103435371 A CN 103435371A
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parts
glaze
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brown
weight
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CN103435371B (en
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朱文浩
刘少华
董显林
王根水
黄蕴君
罗杰
仲伯煊
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JIANGSU NANCI INSULATOR CO Ltd
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JIANGSU NANCI INSULATOR CO Ltd
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Abstract

The invention relates to a novel formula of brown glazes for high-strength electric porcelains. The formula comprises the following components in parts by weight: 23-27 parts of potash feldspar, 25-29 parts of quartz, 8-13 parts of Qingcaoling, 6-9 parts of washed kaolin, 5-8 parts of Xingzi kaolin, 4-7 parts of talcum, 2-6 parts of limestone, 1-4 parts of Zuoyun soil, 1-3 parts of bauxite powder and 6-10 parts of pigment. After the brown glazes for electric porcelains, which are prepared from the formula provided by the invention, are applied to electric porcelains, the porcelains have good mechanical properties, high strength and good glaze coloring effects, are uniform in color distribution, do not have the apparent defects such as color differences, black spots and the like, fill in the gaps in the glazes for electric porcelains and are worthy of popularization and application.

Description

A kind of novel high-strength electroceramics palm fibre glaze formula
Technical field
The present invention relates to a kind of electroceramics palm fibre glaze formula, especially relate to a kind of novel high-strength electroceramics palm fibre glaze formula, belong to electrotechnical porcelain product formula technique field.
Background technology
Glaze is the skim continuous uniform, the smooth glass state material that covers the ceramic surface.Glaze for electric porcelain is the level and smooth material of porcelain insulator surface, and the about 0.2-0.3mm of the thickness of this glass coating, point out the microstructure analysis of glaze, also has a small amount of tiny crystal grain and bubble in continuous, glaze vitreous state.
Physical strength is the most important performance that electric porcelain production is pursued always, because electroporcelain material while having high strength, under the condition of equal voltage range, can improve the rate of utilization of material, reduces costs.Traditional electroceramics palm fibre glaze, after glazing, to improve electroceramics mechanical, electrical, the thermal characteristics effect is bad, the flexural strength of raising porcelain that especially can not be larger.
Along with the development of electricity market, the expansion of electrotechnical porcelain product range of application, according to different clients' actual demand, the electrotechnical porcelain product kind is variation also, comprises that the outward appearance, color etc. of porcelain piece have requirement.The color of electrotechnical porcelain product is to determine by covering its surperficial color, adopts brown glaze to be brown, adopts white glaze to be white in color, and brown glaze is that electrotechnical porcelain product is applied more coloured glaze.And existing brown glaze, colouring effect is poor, and irregular colour is even, aberration, even the macroscopic irregularitys such as blackspot occur.
Summary of the invention
For solving the deficiencies in the prior art, the object of the present invention is to provide porcelain good mechanical property after a kind of glazing, surperficial colouring effect is good, the novel high-strength electroceramics palm fibre glaze formula of the defects such as the even no color differnece of color distribution.
For achieving the above object, the present invention is achieved by the following technical solutions:
A kind of novel high-strength electroceramics palm fibre glaze formula, is characterized in that, comprises that the parts by weight of following component and each component are:
Potassium felspar sand 23-27 part;
Quartzy 25-29 part;
Green grass ridge 8-13 part;
Water-washed kaoline 6-9 part;
Planetesimal kaolin 5-8 part;
Talcum 4-7 part;
Wingdale 2-6 part;
Zuoyun soil 1-4 part;
Calcined bauxite in powder 1-3 part;
Toner 6-10 part.
Further, described toner comprises that the parts by weight of following component and each component are respectively:
Ferric oxide 15-30 part;
Chromic oxide 15-30 part;
Manganese oxide 40-60 part.
The invention has the beneficial effects as follows: electroceramics palm fibre glaze porcelain good mechanical property after the electroceramics glazing prepared by formula of the present invention, the macroscopic irregularitys such as intensity is high, the glaze colouring effect is good, color distribution even, no color differnece, blackspot, fill up the blank of this type of glaze for electric porcelain, be worthy of popularization.
Embodiment
Below in conjunction with specific embodiment, the present invention is done to concrete introduction.
The present invention is via unified production technique, and the different ratio of weight and number according to component can be produced the electroceramics palm fibre glaze product of different performance, now by following examples, illustrated:
embodiment 1:
Novel high-strength electroceramics palm fibre glaze formula comprises that the parts by weight of following component and each component are: 25 parts of potassium felspar sands, 27 parts, quartz, 11 parts, green grass ridge, 7 parts of water-washed kaolines, 6 parts of planetesimal kaolin, 4 parts, talcum, 5 parts, Wingdale, 3 parts, Zuoyun soil, 3 parts of calcineds bauxite in powder, 9 parts of toners.Wherein, described toner comprises that the parts by weight of following component and each component are respectively: 24 parts of ferric oxide, 26 parts, chromic oxide, 50 parts of manganese oxide.
The brown glaze of producing according to component and the ratio of weight and number of the present embodiment, after glazing, electroceramics performance and glaze quality are as follows:
Glazing flexural strength increase rate 36%
Cold-hot shock property 190K
1140 ℃-1210 ℃ of melt temperature scopes
The glaze quality glaze is smooth, bright, the even no color differnece of color distribution.
 
embodiment 2:
Novel high-strength electroceramics palm fibre glaze formula comprises that the parts by weight of following component and each component are: 27 parts of potassium felspar sands, quartzy 25 parts, 13 parts, green grass ridge, 9 parts of water-washed kaolines, 8 parts of planetesimal kaolin, 7 parts, talcum, 2 parts, Wingdale, 2 parts, Zuoyun soil, 2 parts of calcineds bauxite in powder, 10 parts of toners.Wherein, described toner comprises that the parts by weight of following component and each component are respectively: 15 parts of ferric oxide, 15 parts, chromic oxide, 60 parts of manganese oxide.
The brown glaze of producing according to component and the ratio of weight and number of the present embodiment, after glazing, electroceramics performance and glaze quality are as follows:
Glazing flexural strength increase rate 38%
Cold-hot shock property 195K
1140 ℃-1210 ℃ of melt temperature scopes
The glaze quality glaze is smooth, bright, the even no color differnece of color distribution.
 
embodiment 3:
Novel high-strength electroceramics palm fibre glaze formula comprises that the parts by weight of following component and each component are: 23 parts of potassium felspar sands, quartzy 29 parts, 8 parts, green grass ridge, 6 parts of water-washed kaolines, 6 parts of planetesimal kaolin, 5 parts, talcum, 6 parts, Wingdale, 4 parts, Zuoyun soil, 1 part of calcined bauxite in powder, 7 parts of toners.Wherein, described toner comprises that the parts by weight of following component and each component are respectively: 30 parts of ferric oxide, 30 parts, chromic oxide, 40 parts of manganese oxide.
The brown glaze of producing according to component and the ratio of weight and number of the present embodiment, after glazing, electroceramics performance and glaze quality are as follows:
Glazing flexural strength increase rate 37%
Cold-hot shock property 192K
1140 ℃-1210 ℃ of melt temperature scopes
The glaze quality glaze is smooth, bright, the even no color differnece of color distribution.
The preparation technology of above-described embodiment 1-3 is identical with the preparation method of traditional electroceramics palm fibre glaze, all adopts wet ball grinding technique.
In preparation process, the Chemical composition and physical property of electroceramics palm fibre glaze of the present invention is as follows:
Table 1: the chemical analysis composition (%) of brown glaze:
Si 2O Fe 2O 3 Al 2O 3 CaO MgO K 2O Na 2O ?IL Cr 2O 3 MnO 2
60-65 2-3 13-16 4-6 2-4 2-4 0.2-0.6 4-7 1-3 1-3
Table 2: the physicals of brown glaze:
Figure 149867DEST_PATH_IMAGE002
Table 3: performance after the burning of brown glaze:
Figure 411084DEST_PATH_IMAGE004
Compared with prior art, advantage of the present invention is: owing to having added toner can reduce the physical strength of glaze, increased the calcined bauxite in powder of certain component in formula for this reason.In the formula, Zuoyun soil and water-washed kaoline have the effect that strengthens the glaze physical strength simultaneously.Can form good middle layer after glazing, increase substantially the flexural strength of porcelain more than 35%, property indices all meets the demands.Being widely used ferric oxide in the formula of electroceramics palm fibre glaze reaches common understanding in the industry as tinting material.Fe 2o 3fusing point be 1560 ° of c, color is by red to brown, it has very large unstable, Fe during high temperature 2o 3change into the tendency of FeO at a low price.Along with the difference that furnace atmosphere and oxygen are pressed, Fe 2o 3also can come and go with the ratio of FeO, thereby make glaze be different colours.Yet owing in brown glaze, introducing Fe 2o 3tinting material after, reduced greatly the arc resistance of glaze, therefore allocating Fe into 2o 3the time also allocate accordingly certain MnO into 2and Cr 2o 7can increase its electric arc.Glaze for electric porcelain is a kind of very complicated silicate compound, consider physicochemical property and the stability of various compounds.The present invention has overcome above-mentioned defect, and the glaze colouring effect is good, and color distribution is even, and the defects such as no color differnece are filled up the blank of this type of glaze for electric porcelain, are worthy of popularization.
Above-described embodiment does not limit the present invention in any form, and all employings are equal to replaces or technical scheme that the mode of equivalent transformation obtains, all drops in protection scope of the present invention.

Claims (4)

1. a novel high-strength electroceramics palm fibre glaze formula, is characterized in that, comprises that the parts by weight of following component and each component are:
Potassium felspar sand 23-27 part;
Quartzy 25-29 part;
Green grass ridge 8-13 part;
Water-washed kaoline 6-9 part;
Planetesimal kaolin 5-8 part;
Talcum 4-7 part;
Wingdale 2-6 part;
Zuoyun soil 1-4 part;
Calcined bauxite in powder 1-3 part;
Toner 6-10 part.
2. a kind of novel high-strength electroceramics palm fibre glaze formula according to claim 1, it is characterized in that, comprise that the parts by weight of following component and each component are: 25 parts of potassium felspar sands, 27 parts, quartz, 11 parts, green grass ridge, 7 parts of water-washed kaolines, 6 parts of planetesimal kaolin, 4 parts, talcum, 5 parts, Wingdale, 3 parts, Zuoyun soil, 3 parts of calcineds bauxite in powder, 9 parts of toners.
3. a kind of novel high-strength electroceramics palm fibre glaze formula according to claim 1, is characterized in that, described toner comprises that the parts by weight of following component and each component are respectively:
Ferric oxide 15-30 part;
Chromic oxide 15-30 part;
Manganese oxide 40-60 part.
4. a kind of novel high-strength electroceramics palm fibre glaze formula according to claim 3, is characterized in that, described toner comprises that the parts by weight of following component and each component are respectively:
24 parts of ferric oxide;
26 parts, chromic oxide;
50 parts of manganese oxide.
CN201310368434.2A 2012-08-28 2013-08-22 Novel formula of brown glazes for high-strength electric porcelains Active CN103435371B (en)

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Publication number Priority date Publication date Assignee Title
CN109851219A (en) * 2019-02-28 2019-06-07 重庆鸽牌电瓷有限公司 A kind of palm fibre glaze and preparation method thereof

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CN103382132B (en) * 2013-07-23 2015-05-27 江苏南瓷绝缘子股份有限公司 Formulas and preparation methods of electric porcelain brown glaze coloring agent and electric porcelain brown glaze comprising same

Citations (3)

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Publication number Priority date Publication date Assignee Title
CN101439989A (en) * 2008-12-09 2009-05-27 中国西电电气股份有限公司 Raw material proportion of bice glaze and firing method thereof
CN102115343A (en) * 2011-04-12 2011-07-06 抚顺高科电瓷电气制造有限公司 Brown glaze for high-strength electric porcelains
CN102557734A (en) * 2011-12-13 2012-07-11 重庆鸽牌电瓷有限公司 Formula of high-strength electroceramic brown glaze

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Publication number Priority date Publication date Assignee Title
CN1022032C (en) * 1990-10-11 1993-09-08 唐山市路北区龙东陶瓷厂 Process for preparing P-Zr-Mg compound emulsible glaze

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101439989A (en) * 2008-12-09 2009-05-27 中国西电电气股份有限公司 Raw material proportion of bice glaze and firing method thereof
CN102115343A (en) * 2011-04-12 2011-07-06 抚顺高科电瓷电气制造有限公司 Brown glaze for high-strength electric porcelains
CN102557734A (en) * 2011-12-13 2012-07-11 重庆鸽牌电瓷有限公司 Formula of high-strength electroceramic brown glaze

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109851219A (en) * 2019-02-28 2019-06-07 重庆鸽牌电瓷有限公司 A kind of palm fibre glaze and preparation method thereof

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