CN102786323A - Novel high-strength electrotechnical porcelain brown glaze formulation - Google Patents

Novel high-strength electrotechnical porcelain brown glaze formulation Download PDF

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Publication number
CN102786323A
CN102786323A CN2012103095729A CN201210309572A CN102786323A CN 102786323 A CN102786323 A CN 102786323A CN 2012103095729 A CN2012103095729 A CN 2012103095729A CN 201210309572 A CN201210309572 A CN 201210309572A CN 102786323 A CN102786323 A CN 102786323A
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parts
glaze
strength
porcelain
novel high
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朱文浩
刘少华
董显林
王根水
黄蕴君
罗杰
仲伯煊
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JIANGSU NANCI INSULATOR CO Ltd
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JIANGSU NANCI INSULATOR CO Ltd
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Priority to CN2012103095729A priority Critical patent/CN102786323A/en
Publication of CN102786323A publication Critical patent/CN102786323A/en
Priority to CN201310368434.2A priority patent/CN103435371B/en
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Abstract

The invention relates to a novel high-strength electrotechnical porcelain brown glaze formulation which comprises the following components in parts by weight: 23 to 27 parts of potassium feldspar, 25 to 29 parts of quartz, 8 to 13 parts of Qingcaoling, 6 to 9 parts of washed kaolin, 5 to 8 parts of Zingzi kaolin, 4 to 7 parts of talc, 2 to 6 parts of limestone, 1 to 4 parts of Zuoyun earth, 1 to 3 parts of bauxite powder, and 6 to 10 parts of colorant. The electrotechnical porcelain brown glaze prepared based on the formulation provided by the invention has good porcelain mechanical performance after being electrotechnically glazed, high strength, high effect on color generation on the glaze surface, uniformly-distributed color, and no appearance defects such as color difference and black spots and the like, and fills the gap in such electrotechnical porcelain glaze, and is worthy of being popularized and used.

Description

A kind of novel high-strength electroceramics palm fibre glaze formula
Technical field
The present invention relates to a kind of electroceramics palm fibre glaze formula, especially relate to a kind of novel high-strength electroceramics palm fibre glaze formula, belong to electrotechnical porcelain product formula technique field.
Background technology
Glaze is uniform continuously, the slick glass state material of skim that covers the ceramic surface.Glaze for electric porcelain then is the level and smooth material of porcelain insulator surface, and the about 0.2-0.3mm of the thickness of this glass coating points out the microstructure analysis of glaze, in the glaze of successive, vitreous state, also has a small amount of tiny crystal grain and bubble.
Physical strength is the most important performance that electric porcelain production is pursued always, because electroporcelain material when having HS, under the condition of equal voltage range, can improve the rate of utilization of material, reduces cost.Traditional electroceramics palm fibre glaze, after the glazing, to improve electroceramics mechanical, electrical, the thermal property effect is bad, the flexural strength of raising porcelain that especially can not be bigger.
Along with the development of electricity market, the expansion of electrotechnical porcelain product range of application, according to different clients' actual demand, the electrotechnical porcelain product kind is variation also, comprises that the outward appearance, color etc. of porcelain spare all have requirement.The color of electrotechnical porcelain product is to determine by covering its surperficial color, adopts brown glaze to be brown, adopts white glaze to be white in color, and brown glaze is that electrotechnical porcelain product is used more coloured glaze.And existing brown glaze, the colour generation weak effect, irregular colour is even, aberration even macroscopic irregularity such as blackspot occurs.
Summary of the invention
Be to solve the deficiency of prior art, the object of the present invention is to provide porcelain good mechanical property after a kind of glazing, surperficial colour generation is effective, the novel high-strength electroceramics palm fibre glaze formula of defectives such as the even no color differnece of distribution of color.
For achieving the above object, the present invention realizes through following technical scheme:
A kind of novel high-strength electroceramics palm fibre glaze formula is characterized in that, comprises that the parts by weight of following component and each component are:
Potassium felspar sand 23-27 part;
Quartzy 25-29 part;
Green grass mountain range 8-13 part;
Water-washed kaoline 6-9 part;
Planetesimal kaolin 5-8 part;
Talcum 4-7 part;
Wingdale 2-6 part;
Zuoyun soil 1-4 part;
Calcined bauxite in powder 1-3 part;
Toner 6-10 part.
Further, described toner comprises that the parts by weight of following component and each component are respectively:
Red stone 15-30 part;
Chromic oxide 15-30 part;
Manganese oxide 40-60 part.
The invention has the beneficial effects as follows: electroceramics palm fibre glaze porcelain good mechanical property after the electroceramics glazing of formulation of the present invention; Macroscopic irregularitys such as intensity is high, the glaze colour generation is effective, distribution of color is even, no color differnece, blackspot; Fill up the blank of this type of glaze for electric porcelain, be worthy of popularization.
Embodiment
Below in conjunction with specific embodiment the present invention is done concrete introduction.
The present invention according to the different ratio of weight and number of component, can produce the electroceramics palm fibre glaze product of different performance via unified production technique, is explained by following examples at present:
Embodiment 1:
Novel high-strength electroceramics palm fibre glaze formula comprises that the parts by weight of following component and each component are: 25 parts of potassium felspar sands, 27 parts in quartz, 11 parts in green grass mountain range, 7 parts of water-washed kaolines, 6 parts of planetesimal kaolin, 4 parts in talcum, 5 parts in Wingdale, 3 parts in Zuoyun soil, 3 parts of calcineds bauxite in powder, 9 parts of toners.Wherein, described toner comprises that the parts by weight of following component and each component are respectively: 24 parts of red stone, 26 parts in chromic oxide, 50 parts of manganese oxide.
According to the brown glaze that the component and the ratio of weight and number of present embodiment are produced, electroceramics performance and glaze quality are following after the glazing:
Glazing flexural strength raising rate 36%
Cold-resistant hot shock property 190K
1140 ℃-1210 ℃ of melt temperature scopes
The glaze quality glaze is smooth, bright, the even no color differnece of distribution of color.
 
Embodiment 2:
Novel high-strength electroceramics palm fibre glaze formula comprises that the parts by weight of following component and each component are: 27 parts of potassium felspar sands, quartzy 25 parts, 13 parts in green grass mountain range; 9 parts of water-washed kaolines, 8 parts of planetesimal kaolin, 7 parts in talcum, 2 parts in Wingdale; 2 parts in Zuoyun soil, 2 parts of calcineds bauxite in powder, 10 parts of toners.Wherein, described toner comprises that the parts by weight of following component and each component are respectively: 15 parts of red stone, 15 parts in chromic oxide, 60 parts of manganese oxide.
According to the brown glaze that the component and the ratio of weight and number of present embodiment are produced, electroceramics performance and glaze quality are following after the glazing:
Glazing flexural strength raising rate 38%
Cold-resistant hot shock property 195K
1140 ℃-1210 ℃ of melt temperature scopes
The glaze quality glaze is smooth, bright, the even no color differnece of distribution of color.
 
Embodiment 3:
Novel high-strength electroceramics palm fibre glaze formula comprises that the parts by weight of following component and each component are: 23 parts of potassium felspar sands, quartzy 29 parts, 8 parts in green grass mountain range; 6 parts of water-washed kaolines, 6 parts of planetesimal kaolin, 5 parts in talcum, 6 parts in Wingdale; 4 parts in Zuoyun soil, 1 part of calcined bauxite in powder, 7 parts of toners.Wherein, described toner comprises that the parts by weight of following component and each component are respectively: 30 parts of red stone, 30 parts in chromic oxide, 40 parts of manganese oxide.
According to the brown glaze that the component and the ratio of weight and number of present embodiment are produced, electroceramics performance and glaze quality are following after the glazing:
Glazing flexural strength raising rate 37%
Cold-resistant hot shock property 192K
1140 ℃-1210 ℃ of melt temperature scopes
The glaze quality glaze is smooth, bright, the even no color differnece of distribution of color.
The preparation technology of the foregoing description 1-3 is identical with the preparation method of traditional electroceramics palm fibre glaze, all adopts wet ball grinding technology.
In the preparation process, the chemical ingredients and the physicals of electroceramics palm fibre glaze of the present invention are following:
Table 1: the chemical analysis composition (%) of brown glaze:
Si 2O Fe 2O 3 Al 2O 3 CaO MgO K 2O Na 2O ?IL Cr 2O 3 MnO 2
60-65 2-3 13-16 4-6 2-4 2-4 0.2-0.6 4-7 1-3 1-3
Table 2: the physicals of brown glaze:
Figure 149867DEST_PATH_IMAGE002
Table 3: performance after the burning of brown glaze:
Figure 411084DEST_PATH_IMAGE004
Compared with prior art, advantage of the present invention is: owing to added the physical strength that toner can reduce glaze, in prescription, increased the calcined bauxite in powder of certain component for this reason.Zuoyun soil and water-washed kaoline all have the effect that strengthens the glaze physical strength in the prescription simultaneously.Can form good middle layer after the glazing, the flexural strength that increases substantially porcelain is more than 35%, and each item performance index all meet the demands.The red stone that in the prescription of electroceramics palm fibre glaze, is widely used is reached common understanding in industry as tinting material.Fe 2O 3Fusing point be 1560 ° of c, to brown, it has very big unstable to color by red, Fe during high temperature 2O 3Change the tendency of FeO at a low price.Along with the difference that furnace atmosphere and oxygen are pressed, Fe 2O 3Also can come and go with the ratio of FeO, thereby make glaze be different colours.Yet owing to introduce Fe in the brown glaze 2O 3Tinting material after, reduced the arc resistance of glaze greatly, therefore allocating Fe into 2O 3The time also allocate certain MnO accordingly into 2And Cr 2O 7Can increase its electric arc property.Glaze for electric porcelain is a kind of very complicated silicate compound, consider the physicochemical property and the stability of all cpds.The present invention has overcome above-mentioned defective, and the glaze colour generation is effective, and distribution of color is even, and defectives such as no color differnece are filled up the blank of this type of glaze for electric porcelain, are worthy of popularization.
The foregoing description does not limit the present invention in any form, and all employings are equal to the technical scheme that mode obtained of replacement or equivalent transformation, all drop in protection scope of the present invention.

Claims (2)

1. a novel high-strength electroceramics palm fibre glaze formula is characterized in that, comprises that the parts by weight of following component and each component are:
Potassium felspar sand 23-27 part;
Quartzy 25-29 part;
Green grass mountain range 8-13 part;
Water-washed kaoline 6-9 part;
Planetesimal kaolin 5-8 part;
Talcum 4-7 part;
Wingdale 2-6 part;
Zuoyun soil 1-4 part;
Calcined bauxite in powder 1-3 part;
Toner 6-10 part.
2. a kind of novel high-strength electroceramics palm fibre glaze formula according to claim 1 is characterized in that described toner comprises that the parts by weight of following component and each component are respectively:
Red stone 15-30 part;
Chromic oxide 15-30 part;
Manganese oxide 40-60 part.
CN2012103095729A 2012-08-28 2012-08-28 Novel high-strength electrotechnical porcelain brown glaze formulation Pending CN102786323A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103382132A (en) * 2013-07-23 2013-11-06 江苏南瓷绝缘子有限公司 Formulas and preparation methods of electric porcelain brown glaze coloring agent and electric porcelain brown glaze comprising same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109851219A (en) * 2019-02-28 2019-06-07 重庆鸽牌电瓷有限公司 A kind of palm fibre glaze and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1060454A (en) * 1990-10-11 1992-04-22 唐山市路北区龙东陶瓷厂 The compound method of P-Zr-Mg compound emulsible glaze
CN101439989A (en) * 2008-12-09 2009-05-27 中国西电电气股份有限公司 Raw material proportion of bice glaze and firing method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102115343A (en) * 2011-04-12 2011-07-06 抚顺高科电瓷电气制造有限公司 Brown glaze for high-strength electric porcelains
CN102557734B (en) * 2011-12-13 2013-12-25 重庆鸽牌电瓷有限公司 Formula of high-strength electroceramic brown glaze

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1060454A (en) * 1990-10-11 1992-04-22 唐山市路北区龙东陶瓷厂 The compound method of P-Zr-Mg compound emulsible glaze
CN101439989A (en) * 2008-12-09 2009-05-27 中国西电电气股份有限公司 Raw material proportion of bice glaze and firing method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103382132A (en) * 2013-07-23 2013-11-06 江苏南瓷绝缘子有限公司 Formulas and preparation methods of electric porcelain brown glaze coloring agent and electric porcelain brown glaze comprising same
CN103382132B (en) * 2013-07-23 2015-05-27 江苏南瓷绝缘子股份有限公司 Formulas and preparation methods of electric porcelain brown glaze coloring agent and electric porcelain brown glaze comprising same

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Application publication date: 20121121