CN1034319C - Combined band-sawing machine - Google Patents

Combined band-sawing machine Download PDF

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CN1034319C
CN1034319C CN 93118901 CN93118901A CN1034319C CN 1034319 C CN1034319 C CN 1034319C CN 93118901 CN93118901 CN 93118901 CN 93118901 A CN93118901 A CN 93118901A CN 1034319 C CN1034319 C CN 1034319C
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guiding
wheels
band
saw
belt wheel
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CN 93118901
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CN1101314A (en
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詹森泉
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Abstract

The present invention relates to a combined band-sawing machine. A machine body and a machine seat have reinforced concrete structures; the upper edge of the machine body is provided with a U-shaped machine body; both sides are provided with symmetrical guiding machine posts; a lifting mechanism is pivoted in each machine post; a guide block moving up and down is pivoted for pivoting with a plurality of main shafts of band wheels; the guide block can slide up and down for regulating displacement for cutting wood or stone with different heights. The machine body is pivoted with a plurality of band wheels through shafts between an upper band wheel set and a lower band wheel set, and a plurality of saw bands are surrounded; a plurality of interval wheel sets are arranged in the positions of the upper band wheel set and the lower band wheel set; the back edge of the machine body is pivoted with a plurality of pressurizing wheel sets; thereby, a plurality of boards of wood or stone can be sawed at the same time.

Description

Combined band-sawing machine
The relevant a kind of band sawing machine of the present invention refers to a kind ofly drive saw band cutting timber simultaneously or stone material is the band sawing machine of a plurality of sheet materials with a plurality of belt wheels especially.
The timber band sawing machine of prior art, its up and down belt wheel be installed on respectively on the power transmission shaft of lower body, a saw band is surrounded on about this on belt wheel, upper belt-wheel can be made Height Adjustment to do the tightness adjustment of saw band, when saw band cutting timber, one time a slice ground is sheet material with the timber sawing in regular turn; The cutting operation output of this timber band sawing machine is restricted, and its support and body system are remake further and are processed into by iron casting, and cost is higher; Stone material cutting industry part utilizes this timber saw band equipment replacement to be the diamond saw band, as the cutting stone material purposes, and also only can sawing a slice stone material when operation.
In the multiple-piece makita 4100NH of prior art, a kind of multiple-piece diamond dragsaw is when cutting marble, the saw plate moves back and forth with saw total number ton weight, usually stroke is 40 to 60 centimetres, if once in each reciprocating stroke work, usually per minute can be reciprocal 70 to 120 times, and its vibration frequency height and amplitude are big, and noise is high again.
A kind of multiple-piece steel sand dragsaw, when cutting granite, its vibration frequency and amplitude and noise are big more than the diamond dragsaw.
A kind of multiple-piece diamond circular sawing machine, when cutting stone material, its main motor horsepower is usually between 100 to 300 horsepowers, diamond saw blade number is between 10 to 30, the diamond tooth width is between 8.0 to 9.0 millimeters, diamond sawtooth cutting speed is between 25 to 50 meters of per seconds, and the noise and vibration that it produced is more or less the same with the diamond dragsaw.
The noise that the cutting machine of prior art is produced when cutting stone material, vibration etc., mainly from the equipment of cutting machine, it is when driving saw band or saw blade and contact with stone material, because of the precision deficiency of transmission and interlock equipment room, and the absorbing equipment of outer rim is also not enough, makes noise to reduce; The too high formed vibration of amplitude for the cutting tool of diamond sawtooth, also certainly will easily produce loss, improves the cost of cutting stone material.
The present invention's main purpose is to provide the band sawing machine of a kind of a plurality of timber of sawing simultaneously or masonry slab.
The present invention's secondary objective is to provide a kind of band sawing machine that can effectively improve the noise and vibration that is produced when cutting.
The present invention's another purpose is to provide a kind of band sawing machine that can adjust band sawing machine cuts sheet material preset height.
The present invention's further purpose is to provide a kind of band sawing machine that can synchronously guide displacement.
The present invention's a purpose again is to provide a kind of band sawing machine that can make the sheet material cutting have correct thickness.
Another object of the present invention is to provide a kind of band sawing machine that can a plurality of sheet materials of sawing also can carry out the cutting operation of one monolithic sheet.
The present invention's further purpose is to provide a kind of band sawing machine that can make cut surface have planarization.
According to combined band-sawing machine provided by the invention, it includes a support and body, the upper and lower belt wheel group that is attached thereto, and be looped around saw band between upper and lower belt wheel group, it is characterized in that,
This support and body are a reinforced concrete structure, establish U type body in the upper limb of body, and lower edge is established a dimple earthward, and the U type body confession one upper belt-wheel group of this upper limb is provided with fixing, and this body lower edge is provided with one for descending the belt wheel group that fixing substrate is set;
This upper belt-wheel group is provided with the guiding column of symmetry in U type body two medial surfaces, respectively be provided with elevating mechanism in this guiding column, the lifting screw of this elevating mechanism has engaged a guiding block respectively, this guiding block is positioned at the guiding machine Board position of guiding column, engaging between the guiding block on this two guidings column has a main shaft, and engaging on main shaft has a plurality of upper belt-wheels;
This time belt wheel group is arranged at the dimple position of body lower edge, be fixed on the substrate by the upper end of two symmetrical supports, this symmetry support lower end is connected combination with a bearing block respectively, engage between this two bearing bracket have a power transmission shaft, this power transmission shaft be provided with upper belt-wheel group main shaft on the corresponding belt wheel down of a plurality of upper belt-wheels; Also include,
A plurality of intervals wheels are fixed in two upper and lower belt wheel group leading edge inner edge positions by the inner edge of two gripper shoes, and each group outer rim spaced wheel between wheels at interval is held in a plurality of saw band inner edges position that is looped around between a plurality of upper and lower belt wheels respectively;
A plurality of pressurization wheels, be fixedly arranged on two upper and lower belt wheel group posterior border positions by support body installation, each pressurization wheels is connected with a connection piece by the press roll pull bar of an oil hydraulic cylinder group front end, and these connector two sides are extended on the side plate of two sides that are engaged in the front end press roll with bolt respectively;
A plurality of saw bands, leading edge are held by a plurality of intervals wheels and are parallel shape, and trailing edge is pulled and supported by a plurality of pressurization wheels.
Encyclopaedize below in conjunction with the 26S Proteasome Structure and Function of accompanying drawing the present invention's combined band-sawing machine.In the accompanying drawing:
Fig. 1 is a band sawing machine plane of the present invention, shows each structural relation of side of band sawing machine.
Fig. 2 is a band sawing machine plane of the present invention, shows that each structure of front of band sawing machine and a plurality of belt wheel are the structure that same external diameter is provided with.
Fig. 3 is a band sawing machine plane of the present invention, shows that each structure of front of band sawing machine and a plurality of belt wheel are the structure that various outer diameter is provided with.
Fig. 4 is a band sawing machine fragmentary cross-sectional view of the present invention, shows the structure chart of band sawing machine upper belt-wheel group.
Fig. 5 is a band sawing machine fragmentary cross-sectional view of the present invention, shows rotation connection structure figure between band sawing machine guiding column and lifting screw.
Fig. 6 is a band sawing machine fragmentary cross-sectional view of the present invention, shows rotation connection structure figure between band sawing machine guiding column and guiding block.
Fig. 7 is a band sawing machine fragmentary cross-sectional view of the present invention, shows the structure chart of belt wheel group under the band sawing machine.
Fig. 8 is provided with wheels stereogram at interval rotationally for band sawing machine leading edge of the present invention.
Fig. 9 is the turntable figure of the wheel body of band sawing machine interval wheels of the present invention and the setting of pressurization wheels.
Figure 10 is band sawing machine trailing edge pressurization wheels Tiebar structure profile figure of the present invention.
Figure 11 is the drawing structural perspective of band sawing machine trailing edge pressurization wheels of the present invention.
The relevant a kind of combined band-sawing machine of the present invention, as shown in Figure 1 to Figure 3, this band sawing machine 10 is to set up the place to establish a support 11 with reinforced concrete structure in advance, this support 11 is provided with the floor of the moving former Shitai County of power supply car 21 track layings in the leading edge of body 12, this body 12 is established U type body 88 in upper limb, lower edge is established a dimple 89 earthward, the U type body 88 of these body 12 upper limbs is provided with fixing rotationally for a upper belt-wheel group 13, belt wheel group 14 was provided with fixing rotationally under the substrate 45 of these body 12 lower edges supplied; Main shaft 27 in upper belt-wheel group 13 is connected with belt pulley 16 and a plurality of belt wheel 17 rotationally, establish on the power transmission shaft 51 of this time belt wheel group 14 and connect a plurality of belt wheels 52, belt wheel in two upper and lower belt wheel groups 13,14 is arranged with saw band 26 respectively, this is positioned at a plurality of intervals wheels 23 that body 12 leading edges are provided with upper and lower correspondence, utilizes a plurality of intervals wheels 23 to come the thickness of predetermined cuts sheet material; This body 12 is provided with a plurality of pressurization wheels 22 in trailing edge, utilize 22 pairs of a plurality of saw bands 26 of a plurality of pressurization wheels to determine last pulling force, the feasible a plurality of saw bands 26 that are surrounded on 13,14 of two upper and lower belt wheel groups, the pulling force of wheels 22 of being pressurizeed draws, provide the saw band that is positioned at cuts sheet material to keep straight-line displacement, come cuts sheet material by the sharp keen sawtooth on the saw band again; Be subjected to the interval wheels of front end to set spacing in several saw bands, cut a plurality of sheet materials simultaneously by several parallel saw bands.
This is located at the armored concrete body 12 of support 11 upper limbs rotationally, be provided with one in upper limb and keep supplying the U type body 88 that belt wheel group 13 is rotatably mounted, extremely shown in Figure 6 as Fig. 1, this upper belt-wheel group 13 mainly is because the guiding column 18 of symmetry is fixedly arranged on the relative reinforced concrete structure face of the inner edge of U type body 88, the U type body 88 of this armored concrete is when being provided with, system keeps the space that guiding column 18 is installed with a default template die, two lateral margins at guiding column 18 are embedded with hook-shaped bolt 71 in advance simultaneously, the installation of guiding column 18 is provided and screws togather fixing; Perhaps; this keeps supplying the guiding column 18 that belt wheel group 13 assemblies are pivoted; be mounted in advance on the armored concrete template die of perfusion; this guiding column 18 is in the suitable protection of load module space precompose; after the perfusion of armored concrete body was finished, this guiding column 18 can be kept supplying belt wheel group 13 assemblies and install.
This is fixed in the guiding column 18 on the U type body 88, cover by column upper cover plate 39 respectively in the upper end, in the lower end of two guiding columns 18, be provided with a spiral lifting device 20 respectively rotationally, 20 of this two spiral liftings devices link with power transmission shaft, are linked on the lift motor 19 with power transmission shaft outward; These two spiral liftings device, 20 upper limbs link respectively a lifting screw 41, this two lifting screw 41 screws togather pivot joint for the screw rod guiding cover 40 that a guiding block 87 trailing edge arm plates 38 set firmly, lifting screw 41 upper ends extend to outside the column upper cover plate 39, locate behind the socket bearing block; It is a shape that this lifting screw 41 extends column upper cover plate 39, shaft end is a screw-like, the upper limb that axial region is positioned at column upper cover plate 39 is socketed with a bearing 42, outer rim in this bearing 42 is equipped with an enclosing cover 43, be fixed in the axle head of lifting screw 41 again with nut 44 in enclosing cover 43 outer rims, the location, upper end of this lifting screw 41 is provided, when lifting screw 41 carryings and transmission, by placing the bearing 42 on the column upper cover plate 39 to bear, be positioned at enclosing cover 43 elements such as grade of column upper cover plate 39 upper ends, with lifting screw 41 synchronous swing offsets.
This is located at the lifting screw 41 of guiding column 18 inner edges, system guides the usefulness of displacement up and down for the guiding block 87 on the guiding column 18, between this lifting screw 41 and the guiding block 87, main system utilizes the axis hole of guiding block 87 trailing edge adjutage plates 38 to fix screw rod guiding cover 40, and this rod guidance draws cover 40 inner edge screws and combines with lifting screw 41 screw threads; When the belt wheel 17 desire adjustment height of upper belt-wheel group 13,, drive 87 upper and lower displacements of lifting screw 41 guiding guiding blocks via spiral lifting device 20 rotation synchronously by the driving of lift motor 19.
The port that this guiding column 18 engages with guiding block 87, by the inwardly curved guiding machine plate 28 of establishing symmetry of two lateral margins of column, the guiding machine plate 28 of this symmetry is the usefulness for guiding block 87 guidings; This guiding block 87 is the guiding machine plate 28 guiding displacements along guiding column 18, this guiding block 87 is positioned at the adjacent edge face of guiding machine plate 28 and is concavity, the inner edge that promptly is positioned at guiding machine plate 28 is a guid skateboard 29, being positioned at outer rim is an outer guid skateboard 30, in two inner edge adjacent surfaces is the guiding face 37 of a level and smooth adjacency, be somebody's turn to do outer guid skateboard 30 and 28 of the machine of guiding plates and be provided with degree of tightness adjustment slide plate 31, outer guid skateboard 30 outer rims of this guiding block 87 are provided with a plurality of screws 32, voltage supply was compeled degree of tightness and is adjusted 31 pairs of guiding machines of slide plate plate 28 and tighten when this screw 32 was flat, guiding block 87 is provided and guides the usefulness that 18 formation of column engage the location rotationally; When guiding block 87 needs to guide displacement up and down, screw 32 is unclamped, after 87 displacements of lifting screw 41 drive guiding blocks, this guiding block 87 is tightened fixing again by screw 32, when making cuts sheet material, reduces the sliding situation of pine of inter-module.
This guiding block 87 is positioned to guide on the guiding machine plate 28 of column 18 effectively, be provided with a bearing block 90 in guiding block 87 transverse center positions, this bearing block 90 closes the location for two terminations of main shaft 27, bearing block 90 inner edges of this guiding block 87 are provided with the axis hole of installing for a plurality of bearings 33, the external diameter of this bearing 33 combines fixing with bearing block 90, internal diameter supplies main shaft 27 ends in conjunction with the location; Outer rim axis hole and 27 on main shaft in guiding block 87 are provided with axle envelope 34; Inner edge in guiding block 87 is positioned at bearing 33 outer edge surface positions, engages with a mainshaft cap 35 and slide plate lid 36 respectively and fixes, and main shaft 27 and guiding block 87 are prevented dust, and makes 87 of this main shaft 27 and guiding blocks have the good steadiness that engages simultaneously.
Before the main shaft 27 of this upper belt-wheel group 13 is installed in two guiding blocks 87 of guiding on the columns 18, this main shaft 27 engages a plurality of belt wheels 17 earlier, as shown in Figures 1 and 2, these a plurality of belt wheel 17 external diameter sizes are identical, when cuts sheet material, the interval wheels 23 that are provided with by 13,14 front ends of two upper and lower belt wheel groups are adjusted the thickness of cuts sheet material, are adjusted the pulling force of saw bands 26 again by the pressurization wheels 22 of trailing edge; For another shown in Figure 3, these a plurality of belt wheel 17 external diameters vary in size, a plurality of belt wheels 17 of this various outer diameter when mounted, belt wheel with the external diameter size of regular use is installed, adjust the thickness of cuts sheet material again by the interval wheels 23 of 13,14 of two upper and lower belt wheel groups, adjust the pulling force of saw band 26 by the pressurization wheels 22 of trailing edge.
These a plurality of belt wheels 17 are installed on the main shaft 27, the outer rim of this belt wheel 17 is a recessed anchor ring, this anchor ring is provided with sawtooth and saw plate guiding face 91, this saw plate guiding face supplies the saw plate of saw band 26 around guiding, this sawtooth guiding face is a recessed annular groove, and when making saw band 26 motions, this serrated portion is positioned at this recessed annular groove position, do not contact with the recessed annular groove of belt wheel 17, the applying strength of the belt wheel 17 of feasible saw plate is average.
This is positioned at the following belt wheel group 14 of armored concrete body U type body 88 lower edges, system is positioned at dimple 89 spaces of body 12 lower edges, as Fig. 1 to 3 and shown in Figure 7, the lower edge that this time belt wheel group 14 mainly lies in armored concrete body 12 is preset with a substrate 45, these substrate 45 lower edges are fixed with two supports 24, be fixed with bearing block 25 respectively in two supports, 24 lower edges, install for a power transmission shaft 51 that a plurality of belt wheels 52 are housed; This time belt wheel group 14 neighbours are in the support 24 of support 11 inner wall positions, substrate 45 positions are fixed in the upper end, the same joint in lower end has a bearing block 25, extend in support two sides in addition and be provided with arm plate 54, wall in these support 11 dimples 89 is preset with a fixed plate body 53, the usefulness that this fixed plate body 53 is fixed for the arm plate 54 of support 24 is strengthened the constant intensity of belt wheel group 14 down.
This is located at the bearing block 25 of support 24 lower edges respectively, be fixed in screw on the plate of support 24, these bearing block 25 transverse center positions are provided with an axis hole, this axis hole is for the two ends location of power transmission shaft 51, the axis hole inner edge of this bearing block 25 is equipped with a plurality of bearings 48, the external diameter of these a plurality of bearings 48 combines fixing with the axis hole of bearing block 25, internal diameter supplies power transmission shaft 51 ends in conjunction with the location; Make power transmission shaft 51 and bearing block 25 have dustproof power, the outer rim joint that bearing block 25 is positioned at axis hole has an enclosing cover 50, and 51 of inner edge axis hole and power transmission shafts are provided with oil sealing 49; Power transmission shaft 51 in this time belt wheel group 14 is installed on two bearing bracket 25, a plurality of belt wheels 52 are installed on this power transmission shaft 51, position and external diameter size that these a plurality of belt wheels 52 are provided with, system cooperates a plurality of belt wheels 17 of upper belt-wheel group 13 to be provided with, and saw band 26 is installed on the belt wheel 17,52 of two upper and lower belt wheel groups 13,14.
This upper belt-wheel group 13 is fixed on the U type body 88 of body 12 upper limbs, this time belt wheel group 14 is fixed in substrate 45 positions of body 12 lower edges, a plurality of belt wheels 17,52 that this two upper and lower belt wheel group is 13,14 are symmetrically fixed on main shaft 27 and the power transmission shaft 51, come cuts sheet material by the saw band 26 that is surrounded on 17,52 of a plurality of belt wheels, during a plurality of saw bands 26 cuts sheet material that these a plurality of belt wheels are 17,52, utilize the thickness of the default spacing distance of the plural upper and lower interval wheels 23 of leading edge as predetermined cuts sheet material.
This each setting of wheels 23 at interval, as Fig. 1,2 and Fig. 8,9 shown in, these interval wheels 23 are made up of two gripper shoes 55, fixed head 57, stiffener 58 and two spaced wheels 59, wherein the interior acies of this two gripper shoe 55 is fixed on the two side plate bodies of fixed head 57 by screw, this two gripper shoe 55 is provided with two spaced wheels 59 in leading edge locus, 55 of two gripper shoes in two spaced wheels, 59 inner edges are provided with a stiffener 58, this two gripper shoe 55 is utilized the fixing of fixed head 57 and stiffener 58, makes the spaced wheel 59 in the place ahead have good guiding stability; These interval wheels 23 utilize the screw of fixed head 57, can be directly fixed on the wall or default arm plate of upper and lower belt wheel group 13,14 inner edges; The thickness of this sheet material cutting is allocated by two gripper shoes, 55 length of a plurality of intervals wheels 23; After saw band 26 was installed the location, a plurality of saw bands 26 that these a plurality of intervals wheels 23 are separated had parallel default spacing distance up and down.
This pushes away a plurality of intervals wheels 23 that draw saw band 26 and is mainly held by two spaced wheels 59 of front end, this two spaced wheel 59 places two gripper shoes, 55 leading edge locus, as shown in Figure 9, it is that two ends by a wheel body 61 are provided with an outer rim axle 60, bearing 62 inner diameter location that default on the gripper shoe 55 are fixed in the outer end of this outer rim axle 60, this gripper shoe 55 is provided with an inner cap 65 at the axis hole inner edge of bearing 62, and 60 on this inner cap 65 and outer rim axle are provided with an oil sealing 64, and outer rim axis hole end is arranged with an enclosing cover 63; 62 on this spaced wheel 59 and bearing be with a clasp 67 snappings, and 62 on the axis hole of gripper shoe 55 and bearing make the installation of spaced wheel 59 and two gripper shoes 55 have steadiness with a clasp 66 snappings effectively;
This spaced wheel 59 is installed in two gripper shoes, 55 leading edge locus, make 61 pairs of saw bands 26 of wheel body have good guiding, the outer edge surface of this wheel body 61 is provided with sawtooth and saw plate guiding face 56, this saw plate guiding face 56b is cylindric for one kind, a kind of slightly have an arc body, slightly to have the arc body person of setting is the best, when saw band 26 is installed, can intactly be attached on this guiding face for the saw plate portion, this sawtooth guiding face 56a is a recessed anchor ring, should just be positioned at this position by recessed anchor ring, can not contact with the outer edge surface of wheel body 61 for the sawtooth portion of saw band 26.
Wheels 23 are mounted on respectively on the leading edge fixed head or wall of 17,52 of a plurality of belt wheels at interval, and each group is the length of wheels 23 default suitable gripper shoes 55 at interval, and a plurality of saw bands 26 are the saw band that is parallel to each other, and are used for cutting a plurality of sheet materials.
A plurality of saw bands 26 of a plurality of belt wheel 17,52 leading edges are utilized the guiding device in the guiding column 18, make upper belt-wheel 17 adjust displacement; A plurality of belt wheels 17, a plurality of saw bands 26 of 52, after column 18 is adjusted to suitable height by guiding, on making, the saw band 26 that following a plurality of intervals wheels are 23 has suitable pulling force, on a plurality of, following belt wheel 17,52 trailing edges are provided with a plurality of pressurization wheels 22, the structure of these pressurization wheels 22, as Fig. 1, shown in 10 and 11, these pressurization wheels 22 are located at the posterior border position of body 12, by a default support body location is installed, lining 75 by pressurization wheels 22 is fixed on this support body again, the structure of each pressurization wheels 22, the central shaft hole that mainly lies in lining 75 is provided with a press roll pull bar 74, and these press roll pull bar 74 front ends are connected with a connection piece 78, and the other end is thinner rod member, pass the central shaft hole of piston 70 and piston rod 69, close the location in other termination again; This lining 75 is fixed on the default support body, and trailing edge engages an oil hydraulic cylinder 68, and there is a piston 70 these oil hydraulic cylinder 68 inside, is provided with the oil pressure conduit simultaneously and connects screw 76,77, and fuel feeding pressure pipe road connects wherein; This oil hydraulic cylinder 68 is provided with for a piston rod 69 and piston 70 in the open end, and piston rod 69 ends pass the central shaft hole of oil hydraulic cylinder 68 blind ends, and open port combines with a lining 75; When oil hydraulic cylinder 68 connected screw 77 and is imported into high-voltage oil liquid by the oil pressure conduit, piston 70 was pushed away by high-voltage oil liquid to draw, to the trailing edge displacement, and then 74 displacements of drawing press roll pull bar; This press roll pull bar 74 is a round bar shape, one end places the inner edge axle of lining 75, and be exposed to the outer end and have a suitable length, the end is connected with connector 78 again, end is the thinner body of rod in addition, pass the axis hole of axis hole, piston 70 and the piston rod 69 of lining 75, the end is engaged by a packing ring 72, nut 73 again, utilize this nut 73 to adjust the length of press roll pull bar 74, to adjust the elasticity of 17,52 saw bands 26 of two belt wheels, be subjected to the gravitation amount that pushes away of high-voltage oil liquid at last by piston 70, come predetermined (mensuration) saw band 26 required pulling force;
The setting of these a plurality of pressurization wheels 22 is positioned at the press roll pull bar 74 of connector 78 trailing edges, except that being the above-mentioned oil hydraulic cylinder group structure, and can carrying out drawing and measure default pulling force with prior oil pressure cylinder group;
Press roll pull bar 74 leading edges of these pressurization wheels 22 are established and are flat, after linking arm plate 80 sockets by connector 78, are bonded into a rotary shaft structure with a connecting pin 79 again; Two lateral margins of this connector 78 are provided with post hole 81, this post hole 81 engages the adjustment bolt 82 that suitable length is arranged, the other end of this adjustment bolt 82 is engaged in press roll 83 2 side plates 84 post holes, and 84 of this two side plates are provided with two press rolls 83, and 84 of this two side plates are strengthened fixing by two stiffeners 85; The structure that this press roll 83 and two side plates are 84 as relevant spaced wheel 59 structures of wheels 23 at interval of Fig. 9, is not described in detail in this; When this press roll 83 is bestowed saw band 26 pulling force, system utilizes the adjustment bolt 82 of symmetry to adjust suitable distance in advance, adjust by the nut 73 of press roll pull bar 74 trailing edges again, reach the pulling force of adjusting saw band 26 by oil hydraulic cylinder 68, thereby required pulling force when making a plurality of saw bands 26 have cuts sheet material, the noise and vibration that is caused when reducing saw band 26 cuttings.
Band sawing machine 10 of the present invention, be provided with the support 11 and the body 12 of armored concrete, armored concrete body 12 is provided with U type body 88, these U type body 88 upper limbs two sides are provided with guiding column 18 respectively, on guiding column 18, be provided with the guiding block 87 that makes a plurality of belt wheels 17 main shafts, 27 location and guiding, this guiding block 87 engages in vertical direction a lifting screw 41, and this lifting screw 41 is connected with spiral lifting device 20; Body 12 lower edges are a dimple 89, are fixed on the substrate 45 by following belt wheel group 14, and two supports, 24 terminations of this time belt wheel group 14 symmetries have been closed bearing block 25, and this bearing block 25 engages for the power transmission shaft 51 of a plurality of belt wheels 52; Be provided with a plurality of intervals wheels 23 of the suitable distance of tool in 17,52 leading edges of a plurality of two belt wheels, at the default a plurality of pressurization wheels 22 of trailing edge, at belt wheel 17, establish saw band 26 respectively for 52 with predetermined length, this saw band 26 that is positioned at belt wheel 17,52 front ends promptly respectively with spaced wheel 59 adjacency of interval wheels 23, adorn appropriate a plurality of saw band 26 in order behind 17,52 of belt wheels, utilize spiral lifting device 20 to drive the height that lifting screw 41 is adjusted main shaft 27; After main shaft 27 was adjusted to predetermined altitude, this guiding block 87 utilized screw 32 to give the pin fixed bit, saw band 26 was installed on press roll 83 inner edges of pressurization wheels 22 respectively again, adjusted suitable tightness, adjusted the required pulling force of saw band 26 by oil hydraulic cylinder 68 again; On a plurality of belt wheels, establish a plurality of saw bands 26, the strength that holds of utilizing the length of wheels 23 gripper shoes 55 at interval to provide spaced wheel 59 to bestow saw band 26, and make each saw band 26 be parallel and keep the distance of a predetermined cuts sheet metal thickness.
When a plurality of saw bands 26 of band sawing machine 10 are adjusted cuts sheet material thickness, under saw band 26 is lax state, original interval wheels 23 are disassembled respectively, the interval wheels 23 that predetermined length is installed separately are to original position, after saw band 26 is adorned appropriate mensuration pulling force, these interval wheels 23 provide 26 of a plurality of saw bands with new preset distance, with the sheet material of cutting predetermined thickness.
At band sawing machine 10 of the present invention, in the saw band 26 of 17,52 settings of a plurality of belt wheels, but the sheet material general commonly used of 30 to 90 centimetres of cutting-heights, the highest can be to 300 centimetres various sheet materials; For the cutting operation workshop of specialty, all have a cutting power, can and go up at interval the position of wheels 23 and adjust the height and position of belt wheel 17, and the amplitude of adjusting be all little; When band sawing machine 10 was installed, pre-conditioned with predetermined sheet material cutting kind, sheet metal thickness, sheet material height etc., behind the installation location, this band sawing machine 10 can cut predetermined sheet material respectively; When the sheet material height was done some inching or adjusted the sheet material cutting thickness, the elasticity that can directly be stretched by pressurization wheels 22 was adjusted, and cooperated the distance of interval wheels 23 to change again, can predetermined condition come cuts sheet material; When the cuts sheet material height being done bigger adjustment as need, this saw band 26 that is arranged at 17,52 of belt wheels promptly needs further to change, and the position that is provided with of adjusting the height of belt wheel 17 and going up interval wheels 23, suitable sheet material, thickness, cutting operation highly could be provided effectively; A plurality of belt wheel of the present invention when being mounted to a plurality of saw band, can cut a plurality of sheet material, and as the monolithic saw band only is installed, this band sawing machine is promptly only made the one monolithic sheet cutting operation, and various sheet material monolithic cutting is provided.
Band sawing machine 10 of the present invention, a plurality of belt wheels 17 are arranged on the main shaft 27, this main shaft 27 is located at 18 of two guiding columns through guiding block 87, and this guiding column 18 is located on the U type body 88 of an armored concrete body 12, when the cutting different plates, selecting for use of this saw band 26 is also different, as when cutting timber, should each up and down respective wheel only the monolithic saw band can be installed, the width of this saw band 26 is 152 millimeters, thickness is 1.05 millimeters, and zigzag is helical teeth shape commonly used; During cutting stone material, corresponding a plurality of belt wheels can be installed band saw respectively up and down; During cutting marble, the width of this saw band is 152 millimeters, and thickness is 1.25 millimeters, and sawtooth is the diamond sawtooth, and the specification of diamond sawtooth is generally long 15 millimeters, and is high 10 millimeters, thick 2.5 millimeters, and about 120 centimetres of per tooth spacing distance; During cutting granite, the width of this saw band is 152 millimeters, and thickness is 1.45 millimeters, and sawtooth is the diamond sawtooth, and the specification of diamond sawtooth is generally long 15 millimeters, and is high 10 millimeters, thick 2.5 millimeters.About 120 millimeters of per tooth spacing distance; During cutting granite, the width of this saw band is 152 millimeters, and thickness is 1.45 millimeters, and sawtooth is the diamond sawtooth, and the specification of diamond sawtooth is generally long 15 millimeters, and is high 10 millimeters, thick 3.0 millimeters, and about 120 millimeters of per tooth spacing distance; Cut different materials, the linear velocity of saw band 26 is also different, when suitable linear velocity is wooden material, be generally 50 meter per seconds, marble is 40 meter per seconds, granite 30 meter per seconds, in the required linear velocity of cutting different materials, only more the belt pulley of change owner motor 15 can be reached.
During band sawing machine 10 cuts sheet material of the present invention, this is set around a plurality of saw bands 26 of 17,52 of belt wheels, cooperate cuts sheet material material and thickness, do suitable installation and set pulling force, when cuts sheet material, utilize electronic former Shitai County car 21 that former stone is written into the operation area, cut default sheet material in regular turn according to cutting operation, during cutting, this is surrounded on the saw band 26 of 17,52 of belt wheels, be subjected to the pressurizeing pulling force control of wheels 22, the linear velocity that makes saw band 26 have suitable pulling force and cooperate main motor 15 to provide is effectively stably bestowed sheet material cutting strength; Vibration and noise that this saw band 26 and sheet material cutting operation are produced, directly the main shaft 27 by belt wheel 17 firmly is mounted on the guiding column 18 through guiding block 87, the outer rim of this guiding column 18 is mounted on the armored concrete body 12, the power transmission shaft 51 of this belt wheel 52 firmly is mounted on the substrate 45 of body 12 lower edges and the fixed plate body 53 on support 11 wallboards via support 24, support 11 and body 12 via reinforced concrete structure, the vibration that is produced in the time of can be with cuts sheet material, via passing in the face of land after the reinforced concrete structure absorption, the vibromotive force heart of this cutting reduces or disappears, and noise also is improved thereupon.
The present invention can reach its intended purposes significantly by above-mentioned embodiment explanation, has sufficient creativeness, so apply for a patent in accordance with the law.

Claims (12)

1. combined band-sawing machine, it includes a support and body, the upper and lower belt wheel group that is attached thereto, and be looped around saw band between upper and lower belt wheel group,
It is characterized in that,
Described support and body are a reinforced concrete structure, establish U type body in the upper limb of body, and lower edge is established a dimple earthward, and the U type body of this upper limb is provided with fixing for a upper belt-wheel group, and this body lower edge is provided with one and supplies a belt wheel group that fixing substrate is set;
Described upper belt-wheel group is provided with the guiding column of symmetry in U type body two medial surfaces, respectively be provided with elevating mechanism in this guiding column, the lifting screw of this elevating mechanism has engaged a guiding block respectively, this guiding block is positioned at the guiding machine Board position of guiding column, engaging between the guiding block on this two guidings column has a main shaft, and engaging on main shaft has a plurality of upper belt-wheels;
Described belt wheel group down, be arranged at the dimple position of body lower edge, be fixed on the substrate by the upper end of two symmetrical supports, this symmetry support lower end is connected combination with a bearing block respectively, engage between this two bearing bracket have a power transmission shaft, this power transmission shaft be provided with upper belt-wheel group main shaft on the corresponding belt wheel down of a plurality of upper belt-wheels; Also include,
A plurality of intervals wheels are fixed in two upper and lower belt wheel group leading edge inner edge positions by the inner edge of two gripper shoes, and each group outer rim spaced wheel between wheels at interval is held in a plurality of saw band inner edges position that is looped around between a plurality of upper and lower belt wheels respectively;
A plurality of pressurization wheels, be fixedly arranged on two upper and lower belt wheel group posterior border positions by support body installation, each pressurization wheels is connected with a connection piece by the press roll pull bar of an oil hydraulic cylinder group front end, and these connector two sides are extended on the side plate of two sides that are engaged in the front end press roll with bolt respectively;
A plurality of saw bands, its leading edge are held by a plurality of intervals wheels and are parallel shape, and trailing edge is pulled and supported by a plurality of pressurization wheels.
2. composite band saw band machine as claimed in claim 1, it is characterized in that, wherein this is engaged in the guiding block of guide posts, system is by the inwardly curved guiding machine plate that is symmetry of establishing of two lateral margins of guiding column, this guiding block is positioned at the adjacent edge face of this guiding machine plate and is concavity, and the inner edge that is positioned at this guiding machine plate is a guid skateboard, and being positioned at outer rim is an outer guid skateboard, two inner edge adjacent surfaces are the guiding face of a level and smooth adjacency, are provided with a degree of tightness between this outer guid skateboard and guiding machine plate and adjust slide plate.
3. combined band-sawing machine as claimed in claim 1, it is characterized in that, wherein this is positioned at the guiding block between guiding column symmetry guiding machine plate, be provided with a bearing block in transverse center, this bearing block is provided with a plurality of bearings, this bearing bore diameter is for the spindle end location that a plurality of upper belt-wheels are housed, and bearing outside diameter is contained on the axis hole of bearing block; The inner edge upper end of this guiding block is extended with an arm plate to trailing edge, and the position that this arm plate is positioned at the lifting screw setting is provided with an axis hole, and this axis hole is fixing for screw rod guiding cover, and this screw rod guiding cover combines with the lifting screw screw thread of elevating mechanism.
4. combined band-sawing machine as claimed in claim 1, it is characterized in that, wherein this is positioned at the elevating mechanism of guiding column, the upper end of two guiding columns is covered by the column upper cover plate respectively, the column lower end is provided with a spiral lifting device respectively, link with power transmission shaft between this two spiral liftings device, the outer end is linked to a lift motor rotating shaft with power transmission shaft; This two spiral liftings device upper limb is connected with a lifting screw respectively, and this lifting screw engages with the screw rod guiding external threading of guiding block, and the lifting screw upper end is rotary shaft and is located at the column upper cover plate.
5. composite band saw band as claimed in claim 1 is characterized in that, wherein this is arranged at the following belt wheel group of armored concrete body U type body lower edge, is positioned at recessed li of space of body lower edge, is fixed in the lower edge position of armored concrete body by a substrate; Two supports, one end of this time belt wheel group symmetry is fixed on this substrate, and this neighbour is provided with the arm plate in the support of support dimple inner wall position in the extension of two sides, and this arm plate is fixed on the fixed plate body of wall.
6. combined band-sawing machine as claimed in claim 1 is characterized in that, wherein is located at the main shaft of upper and lower belt wheel group, a plurality of upper and lower belt wheel on the power transmission shaft, is comparable size and symmetrical up and down.
7. combined band-sawing machine as claimed in claim 1 is characterized in that, wherein is located at the main shaft of upper and lower belt wheel group, a plurality of upper and lower belt wheel on the power transmission shaft, is different size, and is symmetrical up and down with the tower stratiform.
8. as claim 6 or 7 described combined band-sawing machines, it is characterized in that, wherein this is arranged at the main shaft of upper and lower belt wheel group, a plurality of belt wheels of power transmission shaft, the outer rim of belt wheel is a recessed anchor ring, this anchor ring is provided with sawtooth and saw plate guiding face, wherein this saw plate guiding face saw plate that is a saw band is around the anchor ring of fitting, and this sawtooth guiding face is one to be recessed annular groove, and the serrated portion of this saw band is positioned at this recessed annular groove position.
9. combined band-sawing machine as claimed in claim 1, it is characterized in that, wherein this is arranged at a plurality of intervals wheels of upper and lower belt wheel group leading edge, wheels have a fixed head in the inner edge joint of two gripper shoes between each group, this fixed head is fixed on the wall or stationary arm of inner edge between upper and lower belt wheel group, be pivoted with laterally zygomorphic two spaced wheels in two gripper shoe outer rims, two gripper shoes of spaced wheel inner edge engage a stiffener.
10. combined band-sawing machine as claimed in claim 9, it is characterized in that, wherein be arranged at the spaced wheel of two gripper shoe leading edges, be engaged in the bearing bore diameter of gripper shoe by the outer rim axle of wheel body two ends, the wheel body of this spaced wheel is provided with sawtooth and saw plate guiding face in outer edge surface, this saw plate guiding face is attached on this guiding face for the saw plate portion of saw band, and this sawtooth guiding face is a recessed anchor ring, supplies the serrated portion of saw band to be positioned at this recessed annular groove position.
11. composite band saw band as claimed in claim 1, it is characterized in that, wherein be located at a plurality of pressurization wheels of two upper and lower belt wheel group trailing edges, each group press roll group piston and oil hydraulic cylinder that monomer is provided with that be fixed respectively, the center of this piston and oil hydraulic cylinder is provided with axis hole; The central shaft hole of this lining is provided with a press roll pull bar, one end of this press roll pull bar is thinner rod member, pass the central shaft hole of piston and oil hydraulic cylinder, the end is located by nut, the end in addition of this press roll pull bar is than butt end, place in the axis hole of press roll pull bar and stretch out suitable length and a connection piece socket, this connector front end is extended by two bolts on the side plate of two sides of front end press roll.
12. combined band-sawing machine as claimed in claim 11, it is characterized in that, the wheels connector leading edge of wherein pressurizeing two interpleural press rolls, by the be coupling internal diameter of the bearing that closes side plate of wheel body two end outer rims, the wheel body of this press roll is provided with sawtooth and saw plate guiding face in outer edge surface, this saw plate guiding face is attached on this guiding face for the saw board of saw band, and this sawtooth guiding face is a recessed anchor ring, makes the serrated portion of saw band be positioned at recessed annular groove.
CN 93118901 1993-10-06 1993-10-06 Combined band-sawing machine Expired - Fee Related CN1034319C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 93118901 CN1034319C (en) 1993-10-06 1993-10-06 Combined band-sawing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 93118901 CN1034319C (en) 1993-10-06 1993-10-06 Combined band-sawing machine

Publications (2)

Publication Number Publication Date
CN1101314A CN1101314A (en) 1995-04-12
CN1034319C true CN1034319C (en) 1997-03-26

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CN 93118901 Expired - Fee Related CN1034319C (en) 1993-10-06 1993-10-06 Combined band-sawing machine

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CN (1) CN1034319C (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102350739B (en) * 2011-10-18 2014-06-18 黄炳福 High-yield low-noise foamed concrete cutting machine
CN102729278A (en) * 2012-07-02 2012-10-17 沈宏青 Multi-moment cutting machine
CN111315551B (en) * 2017-11-02 2023-03-07 斯费拉有限责任公司 Machine for simultaneously cutting slabs from blocks of stone material

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