CN103425111A - Mortar mixing station and control system thereof - Google Patents
Mortar mixing station and control system thereof Download PDFInfo
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- CN103425111A CN103425111A CN2013103615022A CN201310361502A CN103425111A CN 103425111 A CN103425111 A CN 103425111A CN 2013103615022 A CN2013103615022 A CN 2013103615022A CN 201310361502 A CN201310361502 A CN 201310361502A CN 103425111 A CN103425111 A CN 103425111A
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention discloses a mortar mixing station and a control system thereof. The control system of the mortar mixing station comprises a weighing sensor, a signal converter, a programmable logic controller and a touch screen, wherein the signal converter is used for converting analog signals from the weighing sensor to switching signals and transmitting the switching signals to the programmable logic controller; the programmable logic controller is used for calculating corresponding weight data according to the switching signals, receiving production parameters and/or action commands set by the touch screen and logically controlling the production process and action; the touch screen is used for acquiring state data including the weight data from the programmable logic controller, setting the production parameters and/or the action commands, transmitting the production parameters and/or the action commands to the programmable logic controller, monitoring the production process and managing the data. By the aid of the control scheme, the spatial size of a control room and the scale of a mixing plant can be decreased, and the integration level of the mixing plant is improved.
Description
Technical field
The present invention relates to the technology of ready mixed mortar field, particularly a kind of mortar mixing plant and control system thereof.
Background technology
Mortar refers to by a certain proportion of cement, sand, water and other materials, and the mixture formed after mixing can be for the construction operation such as building, plaster by laying bricks or stones.Along with the quick propelling of Urbanization Construction, in order to take into account the requirements such as growing mortar construction demand and quality environmental protection, at present, premixing mortar, when progressively forbidding the Site mortar, is promoted the use of in many cities.
Premixing mortar mainly comprises dry-mixed mortar and wet mixing mortar.Wherein, dry-mixed mortar refers to by professional production factory and produces, drying is sieved to the sand of processing and a kind of powdery or the granular mixture that the components such as cement, mineral admixture and additive are mixed to form by a certain percentage, after common truck is transported to working-yard, adds water by operation instruction and stir and can use.Wet mixing mortar refers to a kind of mortar mixture be mixed to form by a certain percentage by cement, sand, water-keeping thickening material, water, flyash or the components such as other mineral admixtures and additive; In a kind of common mode, wet mixing mortar adopts common mixing plant production mostly, after agitator truck is transported to working-yard, finishes using at the appointed time.
While producing dry-mixed mortar, need to carry out drying and processing to damp sand, energy consumption and cost are higher.Current, be generally an independently buildings for the production of the mixing plant of wet mixing mortar, and be positioned at without resident or the less position (as the combination area of city and country) of resident, to reduce to pollute the infringement produced; For the construction project in cities and towns, mortar mixing plant has a suitable segment distance (as 10 kilometers to 50 kilometers) usually from working-yard, and long transportation range and storage time excessively of a specified duration all can have a strong impact on the spraying effect of mortar.
Based on this, the applicant has proposed a kind of wet mixing mortar production process route of original creation, and has formed corresponding mortar set of equipments (being called for short the mortar great master).Particularly, referring to Fig. 1, this mortar set of equipments includes but not limited to sand hopper 1', sand conveyor installation 2', facilities of mix storied building 3', powder-material conveying equipment 4', powder material tank 5', sand sieving machine (scheming not shown) and sand-transport truck (scheming not shown) etc., wherein, facilities of mix storied building 3' etc. are arranged near working-yard (or working-yard), and adopt modularization foundation-free design (being convenient to fast moving), sand sieving machine is at sand field riddled sand material, sand-transport truck is transported to working-yard by the sand material after the sand sieving machine screening and supplies with sand hopper 1', sand conveyor installation 2' is (certain by being delivered in facilities of mix storied building 3' by the sand material of the scheduled volume in sand hopper 1', also can omit sand hopper 1', and by sand-transport truck directly to sand conveyor installation 2' feed), powder-material conveying equipment 4' is stored in powder material tank 5'(can be had a plurality of) in the cement of scheduled volume or flyash etc. by being delivered in facilities of mix storied building 3', other components are as water, additives etc. also predetermined amounts are delivered in facilities of mix storied building 3', finally stir the mortar formed and can be used for site operation.
The nucleus equipment that facilities of mix storied building 3' is whipping process, its inner space is integrated with pulpit, air compressor machine, cement-weighting bucket, powder metering bucket, aggregate measuring bucket and water tank etc. simultaneously,, environmental protection efficient in order to meet, energy-conservation and be convenient to mobile requirement, the scale of facilities of mix storied building 3' can not be excessive, thereby its inner structure needs highly integrated.In traditional mixing plant, owing to being based upon the less place of resident, space constraint and environment constraint etc. a little less than, for fear of being interfered, pulpit and facilities of mix storied building are isolated, pulpit and facilities of mix storied building are arranged on respectively on different supports; Be equiped with operator's console in pulpit, the size of operator's console is larger, and its top is provided with industrial computer monitor (can have two), and middle part is instrument panel, has been arranged side by side a plurality of weighing instrument on instrument panel, and bottom is guidance panel; Aspect control structure, each weighing instrument receives the weight signal of corresponding LOAD CELLS, issue main control computer and show after it is processed, main control computer can show intuitively according to real-time weight data mode with animation simulation on monitor of field condition and the transmission of weighing instrument, in addition, each weighing instrument can also receive the parameter such as the formula that comes from main control computer, drop and be responsible for batching and the discharging work of single metering bucket.
From aforementioned, if the pulpit in traditional mixing plant (comprising its control program) is applied directly in facilities of mix storied building 3', easily cause the scale of facilities of mix storied building 3' excessive, or easily cause the free space of facilities of mix storied building 3' inside to reduce, thereby affect the integrated of other parts.Therefore, how reducing the size of pulpit, improve the integrated level of facilities of mix storied building in the mortar great master, is technical matters urgently to be resolved hurrily.
Summary of the invention
In view of this, one of purpose of the present invention is to provide a kind of mortar mixing plant control system, by adopting new control program, contributes to reduce the bulk of pulpit, in order to improve the integrated level of facilities of mix storied building.Two of purpose of the present invention is to provide a kind of mortar mixing plant.
Particularly, mortar mixing plant control system of the present invention comprises LOAD CELLS, the signal converter be connected with this LOAD CELLS communication, programmable logic controller (PLC) (the Programmable Logic Controller be connected with this signal converter communication, PLC) and the touch-screen be connected with this programmable logic controller (PLC) communication, wherein: described signal converter is converted to the switching value signal for the analog signals that will come from LOAD CELLS, and sends it to described programmable logic controller (PLC); Described programmable logic controller (PLC), for according to described switching value calculated signals, going out corresponding weight data, receives manufacturing parameter and/or action command that described touch-screen is set, realizes the logic control of production run and action; Described touch-screen, for from described programmable logic controller (PLC), obtaining the status data that comprises described weight data, is set manufacturing parameter and/or action command and sends it to described programmable logic controller (PLC), realizes monitoring and the data management of production run.
Further, adopt CAN(Controller Area Network between described signal converter and described programmable logic controller (PLC), controller local area network) bus communication.
Further, described signal converter and described LOAD CELLS are a plurality of, any described signal converter is connected with at least one described LOAD CELLS communication, a plurality of described signal converters communication successively connect, and first described signal converter is connected with described programmable logic controller (PLC) communication.
Further, adopt ethernet communication between described touch-screen and described programmable logic controller (PLC).
Further, described mortar mixing plant control system also comprises wireless router and terminal device, described wireless router is arranged on the communication link between described touch-screen and described programmable logic controller (PLC), described terminal device is connected with described wireless router wireless telecommunications, described terminal device, for by described wireless router and described touch-screen communication, is realized the remote monitoring of production run.
Further, adopt the communication of WIFI mode between described terminal device and described wireless router.
Further, described touch-screen comprises monitoring module, database module and administration module, wherein: described monitoring module is for obtaining from described programmable logic controller (PLC) the status data that comprises described weight data, form simulation with animation shows production run, sets manufacturing parameter and/or action command and sends it to described programmable logic controller (PLC); Described database module is for tissue and store the data that described monitoring module produces; Described administration module is for gathering, file and/or export the data of described database module.
Further, described monitoring module comprise following at least one: main monitoring submodule, input and output point monitoring submodule, alarm monitoring submodule, school scale submodule, user management submodule, formula arrange submodule, drop is set submodule.
Further, described administration module comprise following at least one: report query submodule, output print submodule.
Mortar mixing plant of the present invention is provided with the described mortar mixing plant control system of above-mentioned any one.
While adopting mortar mixing plant control system of the present invention, programmable logic controller (PLC) is in the communication with signal converter and touch-screen, can realize the logic control of production run and action, and touch-screen is in the communication with programmable logic controller (PLC), monitoring and the data management of production run can be realized, thereby normally carrying out of mortar whipping process can be ensured; Compared with prior art, owing to adopting touch-screen to replace industrial computer, and the weighing instrument is omitted, control procedure is shared by touch-screen and programmable logic controller (PLC), thereby in pulpit without the operator's console that adopts oversized dimensions, be conducive to like this reduce the bulk of pulpit and the scale of facilities of mix storied building, improve the integrated level of facilities of mix storied building, thereby make facilities of mix storied building more be convenient to mobile, efficient, environmental protection.
In further a kind of scheme, between signal converter and programmable logic controller (PLC), adopt the CAN bus to realize communication, because the CAN bus adopts differential driving and has several working ways, can improve like this antijamming capability of load cell signal transmission, ensure load cell signal still can normal transmission under strong noise is disturbed to programmable logic controller (PLC).
In further a kind of scheme, a plurality of signal converters communication successively connect, and its first signal converter is connected with the programmable logic controller (PLC) communication, pass through single channel communications between all signal converters and programmable logic controller (PLC), can effectively simplify the layout of operation circuit like this, contribute to further conserve space, reduce the bulk of pulpit.
In further a kind of scheme, adopt ethernet communication between touch-screen and programmable logic controller (PLC), can improve like this speed, the security of data transmission and there is good time delay, the treatment effeciency of programmable logic controller (PLC) and touch-screen is got a promotion, thereby improve the work efficiency of whole control system and facilities of mix storied building.
In further a kind of scheme, terminal device, by wireless router and touch-screen communication, can be realized the remote monitoring to production run, and in use, operator can be controlled by hand-held terminal device outside pulpit, convenient and swift; In addition, outside pulpit, operator can be observed the feed situation of sand-transport truck in the wet mixing mortar set of equipments, the discharging situation of stirring host and the finished product state of mortar intuitively, thereby can grasp better real-time production status; In addition, because pulpit is integrated in facilities of mix storied building, be vulnerable to the pollution of noise and dust, outside pulpit, remote control can be avoided these pollutions.
Mortar mixing plant of the present invention is provided with above-mentioned mortar mixing plant control system, thereby also has corresponding technique effect.
The accompanying drawing explanation
The accompanying drawing that forms a part of the present invention is used to provide a further understanding of the present invention, and schematic description and description of the present invention the present invention does not form inappropriate limitation of the present invention for explaining.In the accompanying drawings:
The part that Fig. 1 is mortar set of equipments in correlation technique forms structural representation;
The structured flowchart of a kind of mortar mixing plant control system that Fig. 2 provides for the embodiment of the present invention;
The inner structure block diagram that Fig. 3 is programmable logic controller (PLC) in Fig. 2, wherein also show the relevant device be connected with its communication;
The inner structure block diagram that Fig. 4 is touch-screen in Fig. 2.
Embodiment
It should be pointed out that in this part, description and the description order to concrete structure is only the explanation to specific embodiment, should not be considered as that protection scope of the present invention is had to any restriction.In addition, under the situation of not conflicting, embodiment and the feature in embodiment in this part can combine mutually.
Please also refer to Fig. 2, Fig. 3 and Fig. 4, below in conjunction with accompanying drawing, the embodiment of the present invention is elaborated.
Shown in Fig. 2, the mortar mixing plant control system of this embodiment can comprise that touch-screen 1, wireless router 2, terminal device 3, programmable logic controller (PLC) 4(are hereinafter to be referred as PLC), a plurality of signal converter 5 and a plurality of LOAD CELLS.
Wherein, touch-screen 1 is connected with wireless router 2 communications by Ethernet, terminal device 3 is connected with wireless router 2 communications by wireless mode, PLC is connected with wireless router 2 communications by Ethernet, a plurality of signal converter 5(there is shown three) communication connects mutually successively, and first signal converter is connected with the PLC communication, each signal converter 5 is connected with at least one LOAD CELLS (there is shown three) communication.
LOAD CELLS can detect the weight signal (analog signals) of corresponding measurement bucket (as powder metering bucket or sand material weighing hopper) and send it to signal converter 5, signal converter 5 is converted to the switching value signal for the analog signals that will come from LOAD CELLS, and sends it to PLC.
PLC can go out corresponding weight data according to the switching value calculated signals received, and receives manufacturing parameter and/or action command that touch-screen 1 is set, realizes the logic control of production run and action.
Touch-screen 1 can obtain by wireless router 2 status data that comprises described weight data from PLC, set manufacturing parameter and/or action command and send it to PLC, realizes monitoring and the data management of production run.
Terminal device 3 can, by wireless router 2 and touch-screen 1 communication, be realized the remote monitoring of production run.
Below in conjunction with concrete scene, describe, the batching production run of take is example, set corresponding production data (parameter) on touch-screen 1, formula as each material, the producer amount, drop etc., by Ethernet, above-mentioned production data is sent to PLC, PLC is according in each scan period, from each signal converter 5, receiving that weight switch amount calculated signals draws corresponding weight data, then compare the desired value of material, actual value and drop value etc., and call internal logic (corresponding to the production run flow process) and control batching production, touch-screen 1 obtains the status data that comprises weight data from PLC, realize monitoring and the data management of whole process.During concrete enforcement, can develop the application program with touch-screen 1 identical monitored picture, this application program is installed on terminal device 3, can make terminal device 3 show the picture identical with touch-screen 1, can realize like this remote monitoring of production run by terminal device 3.
From the foregoing, the mortar mixing plant control system of the embodiment of the present invention can meet the production control needs of mortar mixing plant, compared with prior art, owing to adopting touch-screen 1 to replace industrial computer, and without using the weighing instrument, control procedure is shared by touch-screen 1 and PLC, thereby in pulpit without the operator's console that adopts oversized dimensions, be conducive to like this reduce the bulk of pulpit and the scale of facilities of mix storied building, improve the integrated level of facilities of mix storied building, thereby make facilities of mix storied building more be convenient to mobile, efficient, environmental protection.In addition, because a plurality of signal converters 5 communication successively connect, and its first signal converter is connected with the PLC communication, pass through single channel communications between all signal converters 5 and PLC, can effectively simplify the layout of operation circuit like this, contribute to further conserve space, reduce the bulk of pulpit.In addition, adopt ethernet communication between touch-screen 1 and PLC, can improve like this speed, the security of data transmission and there is good time delay, the treatment effeciency of PLC and touch-screen 1 is got a promotion, thereby improving the work efficiency of whole control system and facilities of mix storied building.In addition, in use, operator can be controlled by hand-held terminal device 3 outside pulpit, convenient and swift; Secondly, outside pulpit, operator can be observed the feed situation of sand-transport truck in the wet mixing mortar set of equipments, the discharging situation of stirring host and the finished product state of mortar intuitively, thereby can grasp better real-time production status; Moreover, because pulpit is integrated in facilities of mix storied building, be vulnerable to the pollution of noise and dust, outside pulpit, remote control can be avoided these pollutions.To sum up, the mortar mixing plant control system that the present embodiment provides will contribute to make pulpit or facilities of mix storied building to save more space, have higher efficiency, have better mobile reliability and have better environmental-protecting performance.
It should be noted that, with reference to figure 3, in real work, PLC can obtain respective switch amount signal from signal converter 5 by a certain switching value input channel, can also obtain the switching value signal by another switching value input channel, the switching value signal sent such as the input equipments such as position switch 6, in addition, the primary module of PLC is responsible for the logic control of calculating, production run and the action of related data, and the switching value output channel of PLC can be to performer 7(as solenoid valve and driving circuit thereof) send control signal.
In specific implementation process, the mortar mixing plant control system of above-described embodiment can also be done following at least one optimization:
One, between signal converter 5 and PLC, preferably adopt the CAN bus to realize communication, because the CAN bus adopts differential driving and has several working ways, can improve like this antijamming capability of load cell signal transmission, ensure load cell signal still can normal transmission under strong noise is disturbed to PLC, further improved the reliability of high integrated facilities of mix storied building.
Two, preferably adopt the WIFI communication modes between terminal device 3 and wireless router 2, only need be equipped with corresponding WIFI module on terminal device 3 and wireless router 2 gets final product, can effectively improve transmission speed like this, meet the needs of quick remote monitoring, in addition, under the situation that there is no relaying and shielding, the coverage distance of WIFI surpasses tens of rice, is enough to like this meet operator's needs of observing real-time production status directly perceived when remote control.
Three, configure Embedded Configuration Software on touch-screen 1, realize the required monitoring and controlling function of the systems such as making of monitoring animation, by correlated variables is set, can set up the communication coupling between touch-screen 1 and PLC; With reference to figure 4, on this basis, touch-screen 1 can form monitoring module 11, database module 12 and administration module 13, wherein: monitoring module 11 can obtain the status data that comprises weight data from PLC, form simulation with animation shows production run, can set manufacturing parameter and/or action command and send it to PLC; The data that monitoring module 11 produces can be organized and store to database module 12; Administration module 13 can gather, the data in filing and/or output database module 12.In use, monitoring module 11 can be to data writing in database module 12, and administration module 13 can be from database module 12 reading out datas.
On the basis of aforementioned schemes three, further, can make the function of monitoring module 11 and/or administration module 13 abundanter, for example, monitoring module 11 can include but not limited to following submodule: main monitoring submodule, input and output point monitoring submodule, alarm monitoring submodule, school scale submodule, user management submodule, formula arrange submodule, drop is set submodule; And for example, administration module 13 can include but not limited to following submodule: report query submodule, output print submodule; Below describe the effect of each submodule in detail.
Main monitoring submodule can comprise following function: the charging button of material and the configuration of discharging button, and charging and discharging animation show, the dynamic demonstration of the desired value of material, actual value and weight data; Production dish number, open the door time and the isoparametric setting of mixing time; The dynamic demonstration of producer amount and car inner disc number; Main frame start and stop and main frame discharging are controlled; Production control button, formula arrange the configuration of switching push button and drop setting switching push button.
The input and output point monitoring submodule can comprise following function: the condition monitoring of all input points and output point, and for example, when signal is high level, pilot lamp is green, when signal is low level, pilot lamp is grey.
The alarm monitoring submodule can comprise following function: form the warning interface, and display alarm action message and warning involution information, content comprises date, time, state and information etc.
School scale submodule can comprise following function: due to compared with prior art, this programme touch-screen 1 and PLC have replaced the function of original weighing instrument, thereby, in the scale submodule of school, can form scale interface, school, so that the setting correlation parameter, by its preservation and send to PLC, afterwards by Zero calibration with load 2 standardizations demarcating and complete school scale work.
The user management submodule can comprise following function: form subscriber administration interface, can be used for setting user and the password of a plurality of (as two) different rights, the low rights user can enter school scale operation etc., and high authority user can enter school scale operation, data management operations etc.
Formula arranges module and can comprise following function: form six sub-interfaces that formula is set, click the corresponding button and can enter sub-interface, each sub-interface comprises the input window of each material formula value, clicking save button can be kept at the formulation data that sets (production data a kind of) in the database module 12 in touch-screen 1, click the transmission button and desired value can be sent to PLC, feed back after after the PLC computing, generating the desired value of producing, be presented in the display box of corresponding material.
Drop is set submodule can comprise following function: form drop and set interface, for guaranteeing the precision of metering, the drop value (lead) of each material can be set in this interface according to the actual conditions of producing, send to PLC after preservation, finally in relevant position, reads and show the value of PLC; In addition, the value in advance of sand flat spin also can be set in this interface, and when the sand weighing arrives this lead of residue, the sand flat spin stops, and sand material loading spiral continues action, until the drop value stops.
The report query submodule can comprise following function: form the report query interface, in order to retrieve required data or form from database module 12.
The output print submodule can comprise following function: form data or report output print button, in order to the data in database or report output are printed.
It should be noted that, in above-described embodiment, adopt wireless router 2 and terminal device 3, can meet the needs of remote monitoring, in other embodiments, if without remote control, also can omit terminal device 3 and wireless router 2, and, by touch-screen 1 and PLC Direct Communication, so also can realize major function of the present invention.
Other embodiments of the invention also provide a kind of mortar mixing plant, this mortar mixing plant is provided with the mortar mixing plant control system of above-described embodiment, because above-mentioned mortar mixing plant control system has above-mentioned technique effect, therefore, this mortar mixing plant also should possess corresponding technique effect.
The foregoing is only preferred embodiment of the present invention, in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (10)
1. a mortar mixing plant control system, it is characterized in that, described mortar mixing plant control system comprises LOAD CELLS, the signal converter be connected with this LOAD CELLS communication, the programmable logic controller (PLC) be connected with this signal converter communication and the touch-screen be connected with this programmable logic controller (PLC) communication, wherein:
Described signal converter is converted to the switching value signal for the analog signals that will come from LOAD CELLS, and sends it to described programmable logic controller (PLC);
Described programmable logic controller (PLC), for according to described switching value calculated signals, going out corresponding weight data, receives manufacturing parameter and/or action command that described touch-screen is set, realizes the logic control of production run and action;
Described touch-screen, for from described programmable logic controller (PLC), obtaining the status data that comprises described weight data, is set manufacturing parameter and/or action command and sends it to described programmable logic controller (PLC), realizes monitoring and the data management of production run.
2. mortar mixing plant control system as claimed in claim 1, is characterized in that, adopts the CAN bus communication between described signal converter and described programmable logic controller (PLC).
3. mortar mixing plant control system as claimed in claim 1, it is characterized in that, described signal converter and described LOAD CELLS are a plurality of, any described signal converter is connected with at least one described LOAD CELLS communication, a plurality of described signal converters communication successively connect, and first described signal converter is connected with described programmable logic controller (PLC) communication.
4. mortar mixing plant control system as described as the claims 1 to 3 any one, is characterized in that, between described touch-screen and described programmable logic controller (PLC), adopts ethernet communication.
5. mortar mixing plant control system as claimed in claim 4, it is characterized in that, described mortar mixing plant control system also comprises wireless router and terminal device, described wireless router is arranged on the communication link between described touch-screen and described programmable logic controller (PLC), described terminal device is connected with described wireless router wireless telecommunications, described terminal device, for by described wireless router and described touch-screen communication, is realized the remote monitoring of production run.
6. mortar mixing plant control system as claimed in claim 5, is characterized in that, adopts the communication of WIFI mode between described terminal device and described wireless router.
7. mortar mixing plant control system as described as the claims 1 to 3 any one, it is characterized in that, described touch panel monitor system module, database module and administration module, wherein: described monitoring module is for obtaining from described programmable logic controller (PLC) the status data that comprises described weight data, form simulation with animation shows production run, sets manufacturing parameter and/or action command and sends it to described programmable logic controller (PLC); Described database module is for tissue and store the data that described monitoring module produces; Described administration module is for gathering, file and/or export the data of described database module.
8. mortar mixing plant control system as claimed in claim 7, it is characterized in that, described monitoring module comprise following at least one: main monitoring submodule, input and output point monitoring submodule, alarm monitoring submodule, school scale submodule, user management submodule, formula arrange submodule, drop is set submodule.
9. mortar mixing plant control system as claimed in claim 7, is characterized in that, described administration module comprise following at least one: report query submodule, output print submodule.
10. a mortar mixing plant, it is characterized in that: described mortar mixing plant is provided with the described mortar mixing plant control system of claim 1 to 9 any one.
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