CN103419375A - Method for manufacturing mobile phone shell with concave side wall and structure thereof - Google Patents
Method for manufacturing mobile phone shell with concave side wall and structure thereof Download PDFInfo
- Publication number
- CN103419375A CN103419375A CN2012104618729A CN201210461872A CN103419375A CN 103419375 A CN103419375 A CN 103419375A CN 2012104618729 A CN2012104618729 A CN 2012104618729A CN 201210461872 A CN201210461872 A CN 201210461872A CN 103419375 A CN103419375 A CN 103419375A
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- handset shell
- external mold
- fibrage
- die cavity
- impregnation
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000005470 impregnation Methods 0.000 claims abstract description 31
- 238000000465 moulding Methods 0.000 claims description 11
- 239000012528 membrane Substances 0.000 claims description 8
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 3
- 239000004917 carbon fiber Substances 0.000 claims description 3
- 230000005489 elastic deformation Effects 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical group C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 3
- 230000002194 synthesizing effect Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 3
- 239000011347 resin Substances 0.000 abstract description 2
- 229920005989 resin Polymers 0.000 abstract description 2
- 239000000835 fiber Substances 0.000 abstract 2
- 238000010438 heat treatment Methods 0.000 abstract 1
- 208000002925 dental caries Diseases 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001151 other effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Images
Abstract
The invention discloses a method for manufacturing a mobile phone shell with a concave side wall, which comprises the following steps: the manufacturing method comprises an outer mold manufacturing step, an inner mold manufacturing step, an impregnation fiber layer mold entering step, a heating forming step and a demolding step, and therefore the invention uses the fiber layer impregnated with resin as a forming material of the mobile phone shell and is matched with a forming mold formed by an elastic inner mold and a hard outer mold, so that the side wall of the mobile phone shell breaks through demolding limitation, the purpose of providing the mobile phone shell with the side wall in various forms is achieved, the mobile phone shell with the concave side wall can be formed really and quickly by using the elastic inner mold, and the purpose of forming the concave side wall on the mobile phone shell is achieved.
Description
Technical field
The present invention, relevant for a kind of handset shell method for making and structure thereof, refers to that a kind of sidewall is configured as handset shell method for making and the structure thereof of spill especially.
Background technology
General mobile phone as shown in Figure 1, there is corresponding forward and backward housing, and as shown in side body after in figure, known known handset shell 10 mainly is configured as the structure with spill opening 11 forms, and this handset shell 10 has a diapire 12 of relative this opening 11 and a sidewall 13 that connects this opening 11 and this diapire 12; It should be noted that, as shown in Figure 2, known known handset shell 10 processing procedures generally need to coordinate a molding tool A to complete forming step, wherein, as shown in Figure 2, the relative both sides of opening 11 that define this spill handset shell 10 have a wide cut W, and there is a distance B between these sidewall 13 relative both sides inner faces 131, by this, known known handset shell 10 finished products are in order to facilitate from the mould A demoulding, its sidewall 13 must be configured as the vertical wall form, makes the opening 11 wide cut W of handset shell 10 have the length suitable with sidewall 13 distance B.
Quite variation of 3C Product at present, as attracting the consumer, the outward appearance that how has the design sense become one of key affected sales volume, though there is the mobile phone products designer design variation to be extended on the sidewall 13 and diapire 12 joint line forms of handset shell 10, yet, after considering to reduce manufacturing cost, as having opening 23 wide cut W, Fig. 3 is less than sidewall 22 ultimate range D
maxHandset shell 20 forms, because the problem of demoulding difficulty is arranged, cause known known handset shell 10 sidewalls 13 de-aforementioned vertical wall form yet, form the restriction of handset shell 10 appearance designs, therefore known known handset shell method for making space real to be improved.
Summary of the invention
The object of the present invention is to provide a kind of handset shell method for making and structure thereof of tool concave side walls, it is mainly to using to contain the moulding material of the fibrage of resin pickup as handset shell, the mould that cooperation forms with elasticity internal mold and hard external mold, make the opening wide cut of handset shell be less than the side wall inner surface distance, reach the purpose that forms concave side walls in handset shell.
For reaching above-mentioned purpose, according to the handset shell method for making of a kind of tool concave side walls provided by the present invention, this recipe step comprises:
(a) external mold manufacturing step: get a hard block and be arranged with a die cavity, defining this die cavity, to be arranged with direction be a Z direction, and a bottom surface of this die cavity is the face that an orthogonal directions X and a Y-direction form, this die cavity has a wall and forms in its bottom surface periphery, the variation that makes this wall have Y-direction on this X-Z face changes (Δ y) and have the variation variation (Δ x) of directions X on this Y-Z face, is configured as a hard external mold of curved-surface structure to manufacture the die cavity wall; (b) internal mold manufacturing step: get an Elastic Block to the die that should external mold die cavity shape be shaped, to manufacture an elasticity internal mold and this external mold to synthetic a molding tool; (c) the impregnation fibrage enters the mould step: bottom surface and wall prior to this external mold die cavity attach an impregnation fibrage, then insert this elasticity internal mold die and really be close to bottom surface and the wall of this external mold die cavity with extruding impregnation fibrage; (d) hot briquetting step: getting a vacuum glued membrane, to be coated at this mould outside and vacuumize and make this external mold and this internal mold close apposition, and this elasticity internal mold and this impregnation fibrage push mutually, make this internal mold elasticity reduce with this external mold and the impregnation fibrage is shaped as to the handset shell shape of tool concave side walls, then this impregnation fibrage heat hardening is configured as to the flexible handset shell finished product of tool; (e) demoulding step: remove this vacuum glued membrane, this external mold die cavity takes out this elasticity internal mold certainly, and the mat elastic deformation takes out this handset shell finished product, take and makes the handset shell that sidewall is concave structure.
Further, the preimpregnation of described impregnation fibrage plural number fibrage in conjunction with glue after mutual stacking moulding person.
Further, described fibrage is carbon fiber or glass fibre.
Further, in described external mold manufacturing step, the wall of described external mold die cavity encloses the cave mouth that is shaped, and defines the place, relative both sides of described external mold die cavity, there is a wide cut between the mouth periphery of described cave, and there is a ultimate range between described wall and be greater than described cave mouth wide cut.
Mobile phone casing structure according to a kind of tool concave side walls provided by the invention, this handset shell is arranged with the space that is shaped, defining this space, to be arranged with direction be a Z direction, this handset shell is in this space bottom one diapire, defining this diapire is the wall that an orthogonal directions X and a Y-direction form, one sidewall forms in this diapire week side, makes this sidewall have the variation (Δ y) of Y-direction on this X-Z face and have the variation (Δ x) of directions X on this Y-Z face.
Further, described handset shell sidewall encloses the opening that is shaped, and defines place, the relative both sides of described handset shell, between described opening periphery, has a wide cut, and has a ultimate range between described sidewall wall and be greater than described wide cut.
So, the present invention sees through above-mentioned method for making, and reach the shaping side wall construction and change various handset shell, and the use of mat elasticity internal mold, not only break through the problem that known handset shell processing procedure is limited to demoulding step, and the handset shell that moulding has concave side walls really and rapidly.
Relevant for the present invention, for reaching above-mentioned purpose, the technology adopted, means and other effects, hereby lift a better possible embodiments and coordinate graphic being described in detail as follows.
The accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation:
The perspective view of the known handset shell of Fig. 1;
The forming die structure schematic diagram of the known handset shell of Fig. 2;
The cross-sectional schematic of Fig. 3 Mobile phone casing structure of the present invention;
The flow chart of steps of the handset shell method for making of Fig. 4 tool concave side walls of the present invention;
The impregnation fibrage of Fig. 5 handset shell method for making of the present invention enters mould step schematic diagram;
The mould butted structure schematic diagram of Fig. 6 handset shell method for making of the present invention;
The hot briquetting step schematic diagram of Fig. 7 handset shell method for making of the present invention;
The demoulding step schematic diagram of Fig. 8 handset shell method for making of the present invention.
The primary clustering symbol description:
Handset shell 10 openings 11
Diapire 12 sidewalls 13
Mould A
Wide cut W distance B
External mold manufacturing step S1
Internal mold manufacturing step S2
The impregnation fibrage enters mould step S3
Hot briquetting step S4
Demoulding step S5
Impregnation fibrage 2 handset shell finished products 200
Handset shell 20 spaces 201
Diapire 21 sidewalls 22
Opening 23
Wide cut W ultimate range Dmax
Cave mouth 311 bottom surfaces 312
Wide cut W1 ultimate range D1
Vacuum glued membrane 50
The directions X Y-direction
The Z direction
Changes delta y changes delta x
Gap S
The specific embodiment
For your auditor can be had a better understanding and awareness purpose of the present invention, feature and effect, below coordinate accompanying drawing to describe in detail as after.
At first, please with Fig. 3, Fig. 4, coordinate shown in Fig. 5-8, the preferred embodiment of the handset shell method for making of a kind of tool concave side walls provided by the present invention, this method for making is mainly for handset shell 20 sidewalls 22 are configured as to concave structure, this recipe step comprises that (a) external mold manufacturing step S1, (b) internal mold manufacturing step S2, (c) impregnation fibrage enter mould step S3, (d) hot briquetting step S4 and reach (e) demoulding step S5, wherein:
(a) external mold manufacturing step S1: as shown in Figure 5, it is got a hard block and is arranged with a die cavity 31, defining this die cavity 31, to be arranged with direction be a Z direction, and a bottom surface 312 of this die cavity 31 is the face that an orthogonal directions X and a Y-direction form, this die cavity 31 has a wall 313 and forms in around its bottom surface 312, make this wall 313 there is the variation changes delta y of Y-direction on this X-Z face and there is the variation changes delta x of directions X on this Y-Z face, being configured as a hard external mold 30 of curved-surface structure to manufacture die cavity 31 walls 313;
In the present embodiment, the wall 313 of these external mold 30 die cavitys 31 encloses the cave mouth 311 that is shaped, define between Chu，Gai cave, relative both sides mouth 311 peripheries of these external mold 30 die cavitys 31 and there is a wide cut W1, and there is a ultimate range D1 between this wall 313 and be greater than this cave mouth 311 wide cut W1;
(b) internal mold manufacturing step S2: as shown in Figure 5, it gets an Elastic Block to the die 41 that should external mold 30 die cavity 31 shapes be shaped, to manufacture an elasticity internal mold 40 and 30 pairs of synthetic a molding tools of this external mold; In the present embodiment, the internal model structure that this internal mold 40 forms for having the materials such as elastomeric rubber, plastics or foamed cotton;
(c) the impregnation fibrage enters mould step S3: as shown in Figure 5, its bottom surface 312 prior to these external mold 30 die cavitys 31 and wall 313 attach an impregnation fibrage 2, again as shown in Figure 6, insert these elasticity internal mold 40 dies 41 and really be close to bottom surface 312 and the wall 313 of these external mold 30 die cavitys 31 with extruding impregnation fibrage 2; In the present embodiment, this impregnation fibrage 2 by plural fibrage preimpregnation in conjunction with glue after mutual stacking moulding person, and this fibrage can be the Fiber Materials of carbon fiber or glass fibre;
(d) hot briquetting step S4: please consult again shown in Fig. 6, when internal mold 40 dies 41 are inserted external mold 30 die cavity 31, to mutually push with the impregnation fibrage 2 defaulted in die cavity 31, now have flexible internal mold 40 can't external mold 30 can't close apposition and be formed with a gap S, therefore in this step, as shown in Figure 7, it gets a vacuum glued membrane 50, and to be coated at this mould outside and vacuumize and make this external mold 30 and these internal mold 40 close apposition, and this elasticity internal mold 40 pushes mutually with this impregnation fibrage 2, make these internal mold 40 elasticity reduce with this external mold 30 and impregnation fibrage 2 is shaped as to the handset shell shape of tool concave side walls 22, again these impregnation fibrage 2 heat hardenings are configured as to the flexible handset shell finished product 200 of tool,
(e) demoulding step S5: as shown in Figure 8, it removes this vacuum glued membrane 50, and these external mold 30 die cavitys 31 these elasticity internal molds 40 of taking-up, and mat elastic deformation certainly take out this handset shell finished product 200, to make the handset shell 20 with concave side walls 22.
The above is the explanation of the main recipe step of the embodiment of the present invention, as for the shaped structure of the handset shell 20 of preferred embodiment of the present invention, does following explanation.
The structure that handset shell 20 of the present invention is made for Fiber Materials, and see through impregnation fibrage 2 will enter mould in the involutory mould of this hard external mold 30 and this elasticity internal mold 40 through hot briquetting person, wherein, please consult again shown in Fig. 3, this handset shell 20 is arranged with for these internal mold 40 die 41 extruding the space 201 that is shaped, make this space 201 be arranged with along this Z direction, this handset shell 20 is in these space 201 bottom one diapires 21, make this diapire 21 form on the X-Y plane of this directions X and this Y-direction formation, one sidewall 22 forms in 21 weeks sides of this diapire, make this sidewall 22 there is the changes delta y of Y-direction on this X-Z face and there is the changes delta x of directions X on this Y-Z face,
In the present embodiment, these handset shell 20 sidewalls 22 enclose the opening 23 that is shaped and are communicated with this space 201, define place, the relative both sides of this handset shell 20, have a wide cut W between the periphery of this opening 23, and have a ultimate range D between these sidewall 22 walls
maxBe greater than this opening 23 wide cut W.
In sum, the present invention sees through above-mentioned method for making and the structure of making the handset shell of tool concave side walls with hard external mold 30 cooperation elasticity internal molds 40, not only break through the problem that known handset shell processing procedure is limited to demoulding step, reach at handset shell 20 sidewalls 22 and be shaped and change the purpose of various structure, and the elastic characteristic of this internal mold 40, can after tight matched moulds, with the mutual extruding of this impregnation fibrage 2, reduce elasticity coordinates impregnation fibrage 2 moulding with external mold 30, and recover high resiliency and be convenient to the deformation demoulding in removing this vacuum glued membrane 50, there is quick and certain moulding to there is the effect of concave side walls 22 handset shells 20 in fact.
Abovely by specific embodiment, the present invention is had been described in detail, but these not are construed as limiting the invention.Without departing from the principles of the present invention, those skilled in the art also can make many distortion and improvement, and these also should be considered as protection scope of the present invention.
Claims (6)
1. the handset shell method for making of a tool concave side walls, be mainly that a handset shell sidewall is configured as to concave structure, it is characterized in that, described recipe step comprises:
A, external mold manufacturing step: get a hard block and be arranged with a die cavity, defining described die cavity, to be arranged with direction be a Z direction, and a bottom surface of described die cavity is the face that an orthogonal directions X and a Y-direction form, described die cavity has a wall and forms in its bottom surface periphery, make described wall there is the variation of Y-direction on described X-Z face and there is the variation of directions X on described Y-Z face, being configured as a hard external mold of curved-surface structure to manufacture the die cavity wall;
B, internal mold manufacturing step: get the corresponding described external mold die cavity shape of the Elastic Block die that is shaped, to manufacture an elasticity internal mold and described external mold to synthesizing a molding tool;
C, impregnation fibrage enter the mould step: bottom surface and wall prior to described external mold die cavity attach an impregnation fibrage, then insert described elasticity internal mold die and really be close to bottom surface and the wall of described external mold die cavity with extruding impregnation fibrage;
D, hot briquetting step: getting a vacuum glued membrane, to be coated at described mould outside and vacuumize and make described external mold and described internal mold close apposition, and described elasticity internal mold and described impregnation fibrage push mutually, make described internal mold elasticity reduce with described external mold and the impregnation fibrage is shaped as to the handset shell shape of tool concave side walls, then the heat hardening of described impregnation fibrage is configured as to the flexible handset shell finished product of tool;
E, demoulding step: remove described vacuum glued membrane, from described external mold die cavity, take out described elasticity internal mold, and the mat elastic deformation takes out described handset shell finished product, take and make the handset shell that sidewall is concave structure.
2. the handset shell method for making of tool concave side walls as claimed in claim 1, is characterized in that, the preimpregnation of described impregnation fibrage plural number fibrage in conjunction with glue after mutual stacking moulding person.
3. the handset shell method for making of tool concave side walls as claimed in claim 2, is characterized in that, described fibrage is carbon fiber or glass fibre.
4. the handset shell method for making of tool concave side walls as claimed in claim 1, it is characterized in that, in described external mold manufacturing step, the wall of described external mold die cavity encloses the cave mouth that is shaped, define the place, relative both sides of described external mold die cavity, there is a wide cut between the mouth periphery of described cave, and there is a ultimate range between described wall and be greater than described cave mouth wide cut.
5. the Mobile phone casing structure of a tool concave side walls, the one handset shell is that an impregnation fibrage enters mould one hard external mold and an elasticity internal mold, through described external mold and the involutory hot briquetting person of described internal mold, it is characterized in that, described handset shell is arranged with the space that is shaped, defining described space, to be arranged with direction be a Z direction, described handset shell is in described space bottom one diapire, defining described diapire is the wall that an orthogonal directions X and a Y-direction form, one sidewall forms in all sides of described diapire, make described sidewall there is the variation of Y-direction on described X-Z face and there is the variation of directions X on described Y-Z face.
6. the Mobile phone casing structure of tool concave side walls as claimed in claim 5, it is characterized in that, described handset shell sidewall encloses the opening that is shaped, define place, the relative both sides of described handset shell, there is a wide cut between described opening periphery, and there is a ultimate range between described sidewall wall and be greater than described wide cut.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101117682A TWI501854B (en) | 2012-05-18 | 2012-05-18 | Method for manufacturing a mobile phone housing having a concave sidewall |
| TW101117682 | 2012-05-18 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103419375A true CN103419375A (en) | 2013-12-04 |
Family
ID=49644986
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012104618729A Pending CN103419375A (en) | 2012-05-18 | 2012-11-16 | Method for manufacturing mobile phone shell with concave side wall and structure thereof |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN103419375A (en) |
| TW (1) | TWI501854B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103888564A (en) * | 2014-03-23 | 2014-06-25 | 郑景文 | Device for manufacturing sterilization mobile phone protection shell |
| CN103945025A (en) * | 2014-03-23 | 2014-07-23 | 郑景文 | Method for manufacturing sterilization mobile-phone protecting shell |
| CN105082558A (en) * | 2014-05-15 | 2015-11-25 | 明安国际企业股份有限公司 | Method for manufacturing composite shell |
| CN105082559A (en) * | 2014-05-15 | 2015-11-25 | 明安国际企业股份有限公司 | Method for forming composite shell |
| CN107415274A (en) * | 2017-04-27 | 2017-12-01 | 深圳丰盛复合材料有限公司 | A kind of forming method, system and the mould of resin base fibrous material workpiece |
| CN108821548A (en) * | 2018-05-25 | 2018-11-16 | Oppo广东移动通信有限公司 | The manufacturing method of shell, electronic device and shell |
| CN109838036A (en) * | 2019-03-18 | 2019-06-04 | 北京工业大学 | A kind of pipe-reinforced composite reinforcing of FRP ripple |
| CN110652711A (en) * | 2018-06-28 | 2020-01-07 | 大田精密工业股份有限公司 | Composite material golf club head and method of making the same |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104527086A (en) * | 2014-12-05 | 2015-04-22 | 东莞市海旭新材料技术有限公司 | Preparation method of snap-carrying fiber decoration part |
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| CN102320139A (en) * | 2011-06-22 | 2012-01-18 | 航天材料及工艺研究所 | Forming process of curved composite tube |
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| US6837951B2 (en) * | 2001-11-26 | 2005-01-04 | Nike, Inc. | Method of thermoforming a bladder structure |
| TW200808539A (en) * | 2006-08-02 | 2008-02-16 | xue-xia Lin | Manufacturing method for case with woven fiber texture |
| TWM410370U (en) * | 2011-03-08 | 2011-08-21 | Wanshih Electronic Co Ltd | Micro-electrical connector |
| TWM424235U (en) * | 2011-11-09 | 2012-03-11 | China Steel Corp | Elastic mold |
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2012
- 2012-05-18 TW TW101117682A patent/TWI501854B/en not_active IP Right Cessation
- 2012-11-16 CN CN2012104618729A patent/CN103419375A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102320139A (en) * | 2011-06-22 | 2012-01-18 | 航天材料及工艺研究所 | Forming process of curved composite tube |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103888564A (en) * | 2014-03-23 | 2014-06-25 | 郑景文 | Device for manufacturing sterilization mobile phone protection shell |
| CN103945025A (en) * | 2014-03-23 | 2014-07-23 | 郑景文 | Method for manufacturing sterilization mobile-phone protecting shell |
| CN103945025B (en) * | 2014-03-23 | 2016-10-05 | 青岛玉兰祥商务服务有限公司 | The manufacture method of sterilization mobile phone protective case |
| CN105082558A (en) * | 2014-05-15 | 2015-11-25 | 明安国际企业股份有限公司 | Method for manufacturing composite shell |
| CN105082559A (en) * | 2014-05-15 | 2015-11-25 | 明安国际企业股份有限公司 | Method for forming composite shell |
| CN105082558B (en) * | 2014-05-15 | 2017-09-26 | 明安国际企业股份有限公司 | The manufacture method of material shell |
| CN107415274A (en) * | 2017-04-27 | 2017-12-01 | 深圳丰盛复合材料有限公司 | A kind of forming method, system and the mould of resin base fibrous material workpiece |
| CN107415274B (en) * | 2017-04-27 | 2019-10-08 | 刘克仁 | A kind of forming method, system and the mold of resin base fibrous material workpiece |
| CN108821548A (en) * | 2018-05-25 | 2018-11-16 | Oppo广东移动通信有限公司 | The manufacturing method of shell, electronic device and shell |
| CN108821548B (en) * | 2018-05-25 | 2023-12-05 | Oppo广东移动通信有限公司 | Housing, electronic device, and manufacturing method of housing |
| CN110652711A (en) * | 2018-06-28 | 2020-01-07 | 大田精密工业股份有限公司 | Composite material golf club head and method of making the same |
| CN109838036A (en) * | 2019-03-18 | 2019-06-04 | 北京工业大学 | A kind of pipe-reinforced composite reinforcing of FRP ripple |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201347945A (en) | 2013-12-01 |
| TWI501854B (en) | 2015-10-01 |
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Application publication date: 20131204 |