CN103418997A - Machining method for suspension bridge pin joint rope clip - Google Patents
Machining method for suspension bridge pin joint rope clip Download PDFInfo
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- CN103418997A CN103418997A CN2013103362141A CN201310336214A CN103418997A CN 103418997 A CN103418997 A CN 103418997A CN 2013103362141 A CN2013103362141 A CN 2013103362141A CN 201310336214 A CN201310336214 A CN 201310336214A CN 103418997 A CN103418997 A CN 103418997A
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- 239000000725 suspension Substances 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000003754 machining Methods 0.000 title abstract description 16
- 238000003801 milling Methods 0.000 claims abstract description 28
- 238000005553 drilling Methods 0.000 claims abstract description 10
- 238000003672 processing method Methods 0.000 claims description 12
- 230000007306 turnover Effects 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The invention discloses a machining method for a suspension bridge pin joint rope clip. The method uses a plain milling machine to substitute a deep hole drilling machine and a lathe to coarsely machine inner arc faces of two half rope clips, uses a locating tool to separately machine screw holes of the two half rope clips, uses an ordinary boring and milling machine to finish clamping at one time, firstly finely machines an inner hole formed by locking the inner arc faces of the two half rope clips and then rotates a work bench at 90 degrees to machine a pin hole with the inner hole as the base. The machining method is simple in process, high in machining efficiency, low in machining cost, capable of well guaranteeing the verticality of the screw holes and further capable of obviously improving the position accuracy of the pin hole.
Description
Technical field
The present invention relates to a kind of processing method of component of machine, relate in particular to a kind of processing method of suspension bridge pin joint type cord clip.
Background technology
Cord clip is provided in a side of a kind of hardware on main rope of suspension bridge, clamps main push-towing rope and connects hoist cable, and whole suspension bridge and load-carrying thereof are passed to main push-towing rope by cord clip, and therefore, cord clip is the important stressed member of suspension bridge.Because main rope of suspension bridge is linear, it is space curve, not identical with horizontal plane angle everywhere at main push-towing rope, for the hoist cable Bending stress of avoiding being connected with cord clip, different angles need to be arranged for pin joint type cord clip endoporus and pin-and-hole and main push-towing rope is linear adapts, and the position accuracy demand of pin-and-hole that therefore connects hoist cable is higher.The pin joint type cord clip of suspension bridge is mainly formed by high-strength bolt is sealed by upper and lower two halves cord clip, existing processing method be adopt milling machine processing two halves cord clip in conjunction with plane, again two halves cord clip point postwelding is adopted to the whole processing bolt of drilling machine hole, then penetrate screw rod sealed, adopt deep hole drilling machine or lathe processing endoporus, adopt digital display boring and milling machine pin hole processing.The method has the following disadvantages: 1., owing to adopting deep hole drilling machine or lathe processing endoporus, the cord clip blank is steel-casting, and cast(ing) surface is coarse, and endoporus allowance is generally larger, and hardness is large, contains the hard spots such as burning into sand in interior tissue, processes length consuming time, and working (machining) efficiency is low; 2. by the sealed rear whole processing screw hole of two halves cord clip, because hole depth is larger, hole perpendicularity is difficult to assurance, and machining accuracy is poor, and working (machining) efficiency is low; 3. due at deep hole drilling machine or lathe fine finishining endoporus, then take endoporus as the benchmark pin hole processing on boring and milling machine, have the secondary clamping problem, the pin hole processing positional precision is poor.
CN101559563B provides " a kind of processing technology of cord clip ", this technique comprise line, two halves cord clip mill respectively lower plane, boring and connect together, Li Cheche or boring machine boring two ends male half coupling d, spot welding two ends endoporus car reach drawing and technological requirement to technique backing ring, the sleeping carriage frame bracket car endoporus of D.This technique has and takies large-scale finish machining equipment small investment, working (machining) efficiency is high, the advantage that processing cost is low, but exist following not enough: 1. cord clip spray endoporus surplus is generally larger, adopt the moulding of sleeping carriage processing endoporus time processing, forming residual stress is large, and after processing, endoporus easily produces moderate finite deformation, and inner hole precision is difficult to guarantee; 2. by scribing position, adopt common driller to bore screw hole, hole location and perpendicularity are poor, affect two halves cord clip screw rod sealed; 3. adopt this processes pin joint type cord clip, endoporus and pin-and-hole fine finishining adopt distinct device, have secondary clamping, and the pin-and-hole positional precision is poor.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of intrados that adopts plain-milling machine to substitute deep hole drilling machine and lathe roughing cord clip is provided, adopt the screw hole of common driller and positioning tool separate machined cord clip, adopt the endoporus of common boring and milling machine clamped one time fine finishining cord clip and take endoporus as the benchmark pin hole processing, on the basis that guarantees screw hole perpendicularity and pin-and-hole positional precision, the processing method of a kind of suspension bridge pin joint type cord clip that improve working (machining) efficiency, cuts down finished cost.
The object of the present invention is achieved like this: a kind of processing method of suspension bridge pin joint type cord clip, comprise line, screw rod boss face, faying face and the processing of screw rod deep gouge, screw hole processing, intrados and pin-and-hole processing, it is characterized in that: described screw hole processing adopts drilling machine and positioning tool separately to carry out, described intrados and pin-and-hole processing first adopt milling machine to carry out roughing to intrados, again that the two halves cord clip is sealed, adopt boring and milling machine to carry out fine finishining to the endoporus of the sealed one-tenth of two halves cord clip intrados, then take endoporus as the benchmark pin hole processing.
The processing of described screw rod boss face, faying face, screw rod deep gouge and the roughing of intrados are to place equal height cushion block on the plain-milling machine workbench, by the faying face of two halves cord clip, evenly be placed on equal height cushion block down, centering, clamping, adopt milling cutter to mill the screw rod boss face and put in place, then, by two halves cord clip turn-over, the screw rod boss face is placed on equal height cushion block down, centering, clamping, mill faying face and screw rod deep gouge to size, then the intrados of two halves cord clip carried out to roughing, stay allowance for finish.
Described screw hole processing is to place equal height cushion block on the common driller workbench, the faying face of the two halves cord clip put in place in connection with face, screw rod boss face, the processing of screw rod deep gouge upward, evenly be placed on equal height cushion block, again positioning tool is placed in the screw rod deep gouge, by the location of positioning tool, processes respectively screw hole.
Described positioning tool is comprised of screw rod and locating piece, and locating piece is screwed in the two ends of screw rod, and the middle part of locating piece is provided with pilot hole.
Described intrados and pin-and-hole processing are that the two halves cord clip that roughing is put in place is sealed, be placed on the equal height cushion block of common boring and milling machine workbench, centering, clamping, adopting facing head, with addition of long boring bar, the endoporus of the sealed one-tenth of two halves cord clip intrados is carried out to fine finishining puts in place, by 90 ° of work table rotations, take endoporus as benchmark employing Common boring cutter pin hole processing again.
Compared with prior art, beneficial effect of the present invention is:
1, because the intrados that adopts milling machine to the two halves cord clip carries out roughing, working (machining) efficiency is high, has reduced processing cost.
2, adopt positioning tool separately to bore screw hole, because hole depth reduces, hole perpendicularity is guaranteed, and the screw hole positional precision is high, is convenient to the two halves cord clip sealed, has improved machining accuracy, and working (machining) efficiency is high.
3, owing to adopting boring and milling machine to carry out fine finishining to the endoporus by the sealed one-tenth of two halves cord clip intrados, the inner hole precision after processing is high, then take endoporus as the benchmark pin hole processing, clamped one time, and processing cost is low, and the pin-and-hole positional precision is high.
The accompanying drawing explanation
Fig. 1 is intrados roughing schematic diagram of the present invention.
Fig. 2 is screw hole machining sketch chart of the present invention.
Fig. 3 is that the A of Fig. 2 is to structural representation.
Fig. 4 is finishing of internal diameter schematic diagram of the present invention.
Fig. 5 lengthens the boring bar schematic diagram in Fig. 4.
Fig. 6 is the right view of Fig. 5.
Fig. 7 is pin-and-hole machining sketch chart of the present invention.
In figure: second cord clip 1, faying face 1a, screw boss face 1b, screw deep gouge 1c, screw hole 1d, intrados 1e, pin-and-hole 1f, first cord clip 2, faying face 2a, screw boss face 2b, screw deep gouge 2c, screw hole 2d, intrados 2e, endoporus 3, equal height cushion block 4, positioning tool 5, screw rod 5a, locating piece 5b, pilot hole 5c, milling machine 6, milling machine table 6a, milling cutter 6b, drilling machine 7, Drilling machines bench 7a, drill bit 7b, boring and milling machine 8, boring and milling machine workbench 8a, lengthen boring bar 8b, Common boring cutter 8c.
The specific embodiment
Below in conjunction with accompanying drawing explanation and the specific embodiment, the present invention will be further described.
A kind of processing method of suspension bridge pin joint type cord clip, comprise successively the processing of line, faying face 1a and 2a, screw rod boss face 1b and 2b, screw rod deep gouge 1c and 2c, screw hole 1d and 2d and the roughing of intrados 1e and 2e, the operations such as processing of the fine finishining of endoporus 3 and pin-and-hole 1f.
Line comprises the processing circle line, the center line of pin-and-hole 1f of center line, intrados 1e and 2e of processing line, screw hole 1d and 2d of processing line, screw rod deep gouge 1c and the 2c of the processing line of the faying face 1a of two halves cord clip 1 and 2 and 2a and both ends of the surface processing line, screw rod boss face 1b and 2b.
Draw the processing line of processing line, screw rod boss face 1b and 2b of processing circle line, faying face 1a and the 2a of intrados 1e and 2e first by the faying face 1a of two halves cord clip 1 and 2 and 2a down; Again two halves cord clip 1 and 2 is sidelong, draws the longitudinal centre line of intrados 1e and 2e and extend to whole half cord clip, draw screw hole 1d and the longitudinal centre line of 2d, the longitudinal centre line of pin-and-hole 1f; Then two halves cord clip 1 and 2 is vertically put, drawn the cross central line of cross central line, both ends of the surface processing line, screw hole 1d and the 2d of intrados 1e and 2e, the cross central line of pin-and-hole 1f.
Referring to Fig. 1: the processing of faying face 1a and 2a, screw rod boss face 1b and 2b, screw rod deep gouge 1c and 2c and the roughing of intrados 1e and 2e, to place equal height cushion block 4 on plain-milling machine workbench 6a, by the faying face 1a of two halves cord clip 1 and 2 and 2a, evenly be placed on equal height cushion block 4 down respectively, centering, clamping, adopt plain cutter 6b to mill screw rod boss face 1b and 2b puts in place; Again by two halves cord clip 1 and 2 turn-overs, by the screw rod boss face 1b that processes and 2b down, centering, clamping, mill faying face 1a and 2a and screw rod deep gouge 1c and 2c to size, the round line of intrados 1e and 2e of take again mills intrados 1e and 2e, the monolateral 5mm allowance for finish that stays as benchmark.
Referring to Fig. 2～3: the processing of screw hole 1d and 2d, to place equal height cushion block 4 on common driller workbench 7a, the two halves cord clip 1 put in place in connection with face 1a and 2a, screw rod boss face 1b and 2b, screw rod deep gouge 1c and 2c processing and 2 faying face 1a and 2a are upward, evenly be placed on equal height cushion block 4, positioning tool 5 is placed in the screw rod deep gouge 1c and 2c processed again, bores respectively screw hole 1d and the 2d of two halves cord clip 1 and 2 by the location of positioning tool 5.Positioning tool 5 is comprised of screw rod 5a, locating piece 5b, and locating piece 5b is screwed in the two ends of screw rod 5a, and middle part is provided with pilot hole 5c.During use, the locating piece 5b at positioning tool 5 two ends is separately positioned in screw deep gouge 1c and 2c, the inwall of the outer wall of locating piece 5b and screw deep gouge 1c and 2c is tangent, after holding out against location by the adjusting screw(rod) degree of tightness, bore respectively screw hole 1d and the 2d of two halves cord clip 1 and 2 by the pilot hole 5c of positioning tool 5.
Referring to Fig. 4～7: the processing of the fine finishining of intrados 1e and 2e and pin-and-hole 1f, to place equal height cushion block 4 on common boring and milling machine workbench 8a, the two halves cord clip 1 that roughing is put in place and 2 adopts the frock screw rod sealed, and in the soldered fishplate bar fixed placement of side point on equal height cushion block 4, round line with the sealed endoporus 3 become of two halves cord clip intrados 1e and 2e, longitudinal centre line is N Reference Alignment, use facing head to put in place with addition of long boring bar 8b right boring endoporus 3, again by 90 ° of boring and milling machine workbench 8a revolutions, take endoporus 3 length and the height center be benchmark, adopt boring and milling machine main shaft clamping Common boring cutter 8c pin hole processing 1f to put in place.An end that lengthens boring bar 8b is connected on facing head, and the other end connects cutter, and its length is determined according to the processing length of endoporus 3, is generally the 700mm left and right.
Claims (5)
1. the processing method of a suspension bridge pin joint type cord clip, comprise line, screw rod boss face, faying face and the processing of screw rod deep gouge, screw hole processing, intrados and pin-and-hole processing, it is characterized in that: described screw hole processing adopts drilling machine and positioning tool separately to carry out, described intrados and pin-and-hole processing first adopt milling machine to carry out roughing to intrados, again that the two halves cord clip is sealed, adopt boring and milling machine to carry out fine finishining to the endoporus of the sealed one-tenth of two halves cord clip intrados, then take endoporus as the benchmark pin hole processing.
2. the processing method of a kind of suspension bridge pin joint type cord clip according to claim 1, it is characterized in that described screw rod boss face, faying face, the processing of screw rod deep gouge and the roughing of intrados are to place contour cushion block on the plain-milling machine workbench, by the faying face of two halves cord clip, evenly be placed on cushion block down, centering, clamp, adopting milling cutter to mill the screw rod boss face puts in place, again by two halves cord clip turn-over, the screw rod boss face is placed on cushion block down, centering, clamp, mill faying face and screw rod deep gouge to size, then the intrados of two halves cord clip carried out to roughing, stay allowance for finish.
3. the processing method of a kind of suspension bridge pin joint type cord clip according to claim 1, it is characterized in that described screw hole processing is to place equal height cushion block on the common driller workbench, the faying face of the two halves cord clip put in place in connection with face, screw rod boss face, the processing of screw rod deep gouge upward, evenly be placed on equal height cushion block, again positioning tool is placed in the screw rod deep gouge, by the location of positioning tool, processes respectively screw hole.
4. the processing method of a kind of suspension bridge pin joint type cord clip according to claim 3, is characterized in that described positioning tool is comprised of screw rod and locating piece, and locating piece is screwed in the two ends of screw rod, and the middle part of locating piece is provided with pilot hole.
5. the processing method of a kind of suspension bridge pin joint type cord clip according to claim 1, it is characterized in that the processing of described intrados and pin-and-hole is that two halves cord clip that roughing is put in place is sealed, be placed on common boring and milling machine workbench, centering, clamping, adopt facing head, with addition of long boring bar, the endoporus of the sealed one-tenth of two halves cord clip intrados is carried out to fine finishining, by 90 ° of work table rotations, take endoporus as benchmark employing Common boring cutter pin hole processing again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310336214.1A CN103418997B (en) | 2013-08-05 | 2013-08-05 | A kind of processing method of suspension bridge pin joint rope clip |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310336214.1A CN103418997B (en) | 2013-08-05 | 2013-08-05 | A kind of processing method of suspension bridge pin joint rope clip |
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| CN103418997A true CN103418997A (en) | 2013-12-04 |
| CN103418997B CN103418997B (en) | 2015-11-25 |
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| CN201310336214.1A Active CN103418997B (en) | 2013-08-05 | 2013-08-05 | A kind of processing method of suspension bridge pin joint rope clip |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753263A (en) * | 2013-12-20 | 2014-04-30 | 柳州金茂机械有限公司 | Boring technique and boring fixture for clamp body of bridge rope |
| CN105537993A (en) * | 2015-12-31 | 2016-05-04 | 广西玉林市朗泰汽车零部件有限公司 | Two-time positioning drilling clamp for engine body reinforcing plate |
| CN107685235A (en) * | 2017-09-30 | 2018-02-13 | 中国水电四局（祥云）机械能源装备有限公司 | A kind of horizontal processing method of gates of segmental shape gate flap and special tooling |
| CN107900779A (en) * | 2017-11-07 | 2018-04-13 | 中国铁建重工集团有限公司 | A kind of shield shield body processing and loading clamp alignment device and aligning method |
| CN111215852A (en) * | 2020-01-22 | 2020-06-02 | 武汉船用机械有限责任公司 | Machining method for cylinder body of double-piston oil cylinder |
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| JPH11323824A (en) * | 1998-05-08 | 1999-11-26 | Shinko Kosen Kogyo Kk | Cable joint metal fixture of suspension structure |
| CN1831246A (en) * | 2005-03-11 | 2006-09-13 | 柳州欧维姆机械股份有限公司 | Cord clip with filling block and method for clamping main cable of suspension bridge by it |
| CN200961239Y (en) * | 2006-09-09 | 2007-10-17 | 柳州欧维姆机械股份有限公司 | Rotary cable-stayed bridge cable clamp |
| CN101559553A (en) * | 2009-05-11 | 2009-10-21 | 鄂州市栋鑫冶金机械设备有限公司 | Process for machining rope clip |
| CN102051857A (en) * | 2009-10-30 | 2011-05-11 | 上海浦江缆索股份有限公司 | Method for manufacturing waterproof cable holder |
| CN102767139A (en) * | 2012-08-09 | 2012-11-07 | 中铁第四勘察设计院集团有限公司 | Combined clip of double main cables of suspension bridge |
| CN202969271U (en) * | 2012-11-23 | 2013-06-05 | 四川天元机械工程股份有限公司 | Pin-connected rope clip |
| CN203021920U (en) * | 2012-10-23 | 2013-06-26 | 武汉二航路桥特种工程有限责任公司 | Cable clip special for hanging stay cables |
-
2013
- 2013-08-05 CN CN201310336214.1A patent/CN103418997B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11323824A (en) * | 1998-05-08 | 1999-11-26 | Shinko Kosen Kogyo Kk | Cable joint metal fixture of suspension structure |
| CN1831246A (en) * | 2005-03-11 | 2006-09-13 | 柳州欧维姆机械股份有限公司 | Cord clip with filling block and method for clamping main cable of suspension bridge by it |
| CN200961239Y (en) * | 2006-09-09 | 2007-10-17 | 柳州欧维姆机械股份有限公司 | Rotary cable-stayed bridge cable clamp |
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| CN102051857A (en) * | 2009-10-30 | 2011-05-11 | 上海浦江缆索股份有限公司 | Method for manufacturing waterproof cable holder |
| CN102767139A (en) * | 2012-08-09 | 2012-11-07 | 中铁第四勘察设计院集团有限公司 | Combined clip of double main cables of suspension bridge |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753263A (en) * | 2013-12-20 | 2014-04-30 | 柳州金茂机械有限公司 | Boring technique and boring fixture for clamp body of bridge rope |
| CN105537993A (en) * | 2015-12-31 | 2016-05-04 | 广西玉林市朗泰汽车零部件有限公司 | Two-time positioning drilling clamp for engine body reinforcing plate |
| CN107685235A (en) * | 2017-09-30 | 2018-02-13 | 中国水电四局（祥云）机械能源装备有限公司 | A kind of horizontal processing method of gates of segmental shape gate flap and special tooling |
| CN107685235B (en) * | 2017-09-30 | 2024-02-06 | 中国水电四局（祥云）机械能源装备有限公司 | Horizontal processing method and special tool for radial gate leaves |
| CN107900779A (en) * | 2017-11-07 | 2018-04-13 | 中国铁建重工集团有限公司 | A kind of shield shield body processing and loading clamp alignment device and aligning method |
| CN111215852A (en) * | 2020-01-22 | 2020-06-02 | 武汉船用机械有限责任公司 | Machining method for cylinder body of double-piston oil cylinder |
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| Publication number | Publication date |
|---|---|
| CN103418997B (en) | 2015-11-25 |
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Owner name: WUHAN HI-RUN ENGINEERING + EQUIPMENT CO., LTD. Free format text: FORMER OWNER: WUHAN MARINE MACHINERY PLANT CO., LTD. Effective date: 20140402 |
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Effective date of registration: 20140402 Address after: 430084 Hubei Province, Wuhan City Qingshan District Wu Street No. nine Applicant after: WUHAN HIRUN ENGINEERING EQUIPMENT Co.,Ltd. Address before: 430084 Hubei Province, Wuhan City Qingshan District Wu Street No. nine Applicant before: Wuhan Marine Machinery Plant Co.,Ltd. |
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Effective date of registration: 20220126 Address after: No.88, Binhe North Road, hi tech Zone, Luoyang City, Henan Province Patentee after: LUOYANG SUNRUI SPECIAL EQUIPMENT Co.,Ltd. Address before: 430084 No. nine Wu Dong Street, Qingshan District, Hubei, Wuhan Patentee before: WUHAN HIRUN ENGINEERING EQUIPMENT Co.,Ltd. |
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Address after: No.88, Binhe North Road, hi tech Zone, Luoyang City, Henan Province Patentee after: CSSC Shuangrui (Luoyang) special equipment Co.,Ltd. Address before: No.88, Binhe North Road, hi tech Zone, Luoyang City, Henan Province Patentee before: LUOYANG SUNRUI SPECIAL EQUIPMENT Co.,Ltd. |