CN103418758B - Split-type ingot mould combined device and use method thereof - Google Patents

Split-type ingot mould combined device and use method thereof Download PDF

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Publication number
CN103418758B
CN103418758B CN201310326549.5A CN201310326549A CN103418758B CN 103418758 B CN103418758 B CN 103418758B CN 201310326549 A CN201310326549 A CN 201310326549A CN 103418758 B CN103418758 B CN 103418758B
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China
Prior art keywords
half module
ingot mould
turnover bracket
fixed
side plate
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CN103418758A (en
Inventor
郭宜鑫
李明波
王铮
孙宗辉
王茂周
林来斌
李鹏
李智
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Hualin Steel Group Co ltd
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JINAN JIGANG IRON ALLOY FACTORY
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Abstract

The invention discloses a split-type ingot mould combined device which comprises a base, supports, a universal bearing, a speed reducer, a motor and an overturning support. The two supports are arranged on the base, the universal bearing is fixed to one support, the speed reducer is fixed to the other support, the overturning support comprises a base plate and a side plate which are perpendicular to each other, flange supports are fixed to two sides of the base plate and two sides of the side plate, connecting flanges are fixed to the flange supports, shafts are arranged on the connecting flanges, one shaft is matched with the universal bearing, the other shaft is matched with the speed reducer, the speed reducer is further connected with the motor, two layers of locating baffles are arranged, the back end of each locating baffle is fixed to the side plate, and the shape of the front end of each locating baffle is consistent with the outer shape of an ingot mould when the ingot mould is erected. The invention further discloses a use method of the split-type ingot mould combined device. The split-type ingot mould combined device and the use method of the split-type ingot mould combined device can achieve mechanical operation, reduce labor intensity, shorten mould assembly time, effectively protect ingot moulds from collision and eliminate safety hazards.

Description

A kind of Split type steel ingot die combination device and using method thereof
Technical field
The present invention relates to a kind of Split type steel ingot module assembling device and using method thereof.
Background technology
Split type steel ingot mould be casting one commonly use mould, assemble time require: (1) ingot mould altogether after, upper bottom surface is concordant; The sealing surface of (2) two lobe ingot moulds requires totally, to ensure sealing before assembling; (3) forbid in dismounting mould, steel ingot knockout course mutually to collide between two lobe moulds, particularly can not break sealing surface; (4) during the steel ingot demoulding, for protecting ingot mould, the not mode of direct use back-off, can damage hanger like this or mould is suitable for reading.Therefore in use, a kind of method first keeps flat on the ground by the ingot mould of half, level up, pad surely, then level lifts second half, is put on second half, after fastening bolt, again ingot mould entirety is sling, in lifting process, ingot mould collision bottom surface, and shake, there is potential safety hazards such as damaging.After casting when the demoulding, first need put down standing the ingot mould placed and be put on bottom surface, this process ingot mould also can be shaken, and there is potential safety hazard, even can break ingot mould.Pad stable after, dismounting, assemble again after the demoulding.
Another kind method is stood up by two lobe ingot moulds, and close to each other, then be punctured into by bolt in pin ear, power by bolt is fit and fastening by ingot mould, this method easily gets into foreign material in bolt cinching process between two sealing surfaces, seals bad, causes steel ingot burr.Even bleed-out in casting.Above-mentioned two kinds of methods all need human assistance to level up, and prize, and labour intensity is large, and the time that matched moulds takies is longer, and efficiency is low.
Summary of the invention
The present invention is for solving the problems of the technologies described above, and provide a kind of Split type steel ingot die combination device and using method thereof, it can realize mechanized operation, reduces labor intensity, and reduces the time that matched moulds is used, and effective protection ingot mould is not collided, and eliminates safe hidden trouble.
To achieve these goals, the present invention adopts following technical scheme.
A kind of Split type steel ingot die combination device, comprises base, support, universal bearing, reductor, motor, turnover bracket, described base is provided with two supports, a support is fixed with universal bearing, another support is fixed with reductor, turnover bracket comprises orthogonal base plate and side plate, the both sides of base plate and side plate are all fixed with flange bracket, described flange bracket is fixed with adpting flange, adpting flange is provided with axle, an axle coordinates with universal bearing, another axle coordinates with reductor, described reductor is also connected with motor, described positioning baffle has two-layer, the rear end of positioning baffle is fixed on side plate, the outer shape when shape of the front end of positioning baffle is upright with ingot mould is consistent.
As a further improvement on the present invention, described flange bracket is two vertical supports, and a support is vertical with base plate, and another support is vertical with side plate.
Described turnover bracket is welded by channel-section steel, and flange bracket and turnover bracket weld together, and forms square structure with flange bracket, adds the intensity of turnover bracket.Adpting flange tightens together with flange bracket, and is connected with reductor and universal bearing respectively by axle.
Described reductor adopts worm-gear speed reducer, and when motor stops, due to the self-locking performance of worm and gear, upset stops rapidly, adopts this kind of structure simply can realize turnover bracket and overturns at 0-360 degree.
The rear end of described positioning baffle is welded on turnover bracket, and front end is provided with diameter half slot identical with ingot mould diameter, and its effect is: location, can accurately locate when ingot mould is placed; When ingot mould is lain down, play support, location anti-canting effect.
Said structure is installed on base, and base plays fixing said structure, plays counterweight effect simultaneously, ensures the stationarity of equipment operation.
Feature: 1, positioning baffle is simple and reasonable, makes ingot mould accurately locate rapidly; 2, switching mechanism is rational in infrastructure, upset in can realizing 360 degree; 3, easy to operate, available protecting sealing surface, extends the service life of ingot mould; 4, realize mechanized operation, reduce labor intensity, reduce the time that matched moulds is used.
Present invention also offers a kind of using method of Split type steel ingot die combination device, comprise matched moulds step and demoulding step;
During matched moulds, lifting is put on turnover bracket to use driving first to be stood by first of ingot mould half module, abut against on positioning baffle, starter motor, turnover bracket overturns, the position on the side plate of turnover bracket until first half module lies low, now the sealing surface of this first half module upward, again by second half module level lifting, sealing surface is downward, be put on first half module of turnover bracket stably, fastening first half module and second half module, restart motor, turnover bracket is reversed, until the ingot mould after combination stands up, ingot mould stood after hanging away and cast.
During the demoulding, ingot mould lifting together with steel ingot vertical and is put on turnover bracket, starter motor, turning steel ingot mould, to bed flat position, unclamps first half module and second half module, hangs away second half module, turnover bracket continues upset, make the exterior part of ingot downward or tiltedly below, now due to positioning baffle effect, first half module can not fall down, now only need hammering steel ingot, steel ingot just falls, then is turned to first half module and lies low, and lifts second half module and assembles.
Beneficial effect of the present invention: can realize mechanized operation, reduce labor intensity, reduces the time that matched moulds is used, and effective protection ingot mould is not collided, and eliminates safe hidden trouble.
Accompanying drawing explanation
Fig. 1 is front view of the present invention.
Fig. 2 is left view of the present invention.
Fig. 3 is top view of the present invention.
Wherein, 1, base; 2, left socle; 3, right support; 4, universal bearing; 5, reductor; 6, turnover bracket; 7, motor; 8, base plate; 9, side plate; 10, flange bracket; 11, adpting flange; 12, left axle; 13, right axle; 14, positioning baffle; 15, ingot mould; 16, first half module; 17, second half module.
Detailed description of the invention
Below in conjunction with accompanying drawing and embodiment, the invention will be further described.
A kind of Split type steel ingot die combination device, comprises base 1, left socle 2, right support 3, universal bearing 4, reductor 5, motor 7, turnover bracket 6, described base is provided with left socle 2, right support 3, left socle 2 is fixed with universal bearing 4, right support 3 is fixed with reductor 5, turnover bracket 6 comprises orthogonal base plate 8 and side plate 9, the both sides of base plate 8 and side plate 9 are all fixed with flange bracket 10, described flange bracket 10 is fixed with adpting flange 11, adpting flange 11 is provided with left axle 12 and right axle 13, left axle 12 coordinates with universal bearing 4, right axle 13 coordinates with reductor 5, described reductor 5 is also connected with motor 7, described positioning baffle 14 has two-layer, the rear end of positioning baffle 14 is fixed on side plate 9, the outer shape when shape of the front end of positioning baffle 14 is upright with ingot mould 15 is consistent.
Described flange bracket 10 is two vertical supports, and a support is vertical with base plate 8, and another support is vertical with side plate 9.
Described turnover bracket 6 is welded by channel-section steel, and flange bracket 10 and turnover bracket 6 weld together, and turnover bracket 6 and flange bracket 10 form square structure, add the intensity of turnover bracket 6.Adpting flange 11 tightens together with flange bracket 10, and is connected with universal bearing 4 and reductor 5 with right axle 13 respectively by left axle 12.
Described reductor 5 adopts worm-gear speed reducer.
The rear end of described positioning baffle 14 is welded on turnover bracket 6, and front end is provided with diameter and the identical half slot of ingot mould 15 diameter.
During matched moulds, lifting is put on turnover bracket 6 to use driving first to be stood by first of ingot mould half module 16, abut against on positioning baffle 14, starter motor 7, turnover bracket 6 overturns, the position on the side plate 9 of turnover bracket 6 until first half module 16 lies low, now the sealing surface of this first half module 16 upward, again by second half module 17 level lifting, sealing surface is downward, be put on first half module 16 of turnover bracket 6 stably, fastening first half module 16 and second half module 17, restart motor 7, turnover bracket 6 is reversed, until the ingot mould 15 after combination stands up, ingot mould 15 stood after hanging away and cast.
During the demoulding, ingot mould 15 lifting together with steel ingot vertical to be put on turnover bracket 6, starter motor 7, turning steel ingot mould 15 is to bed flat position, unclamp first half module 16 and second half module 17, hang away second half module 17, turnover bracket 6 continues upset, make the sealing surface of first half module 16 on turnover bracket 16 horizontal by 135 degree, now the exterior part of ingot is towards oblique below, now because positioning baffle 14 acts on, first half module 16 can not fall down, now only need hammering steel ingot, steel ingot just falls, be turned to first half module 16 again to lie low, lift second half module 17 to assemble.
By reference to the accompanying drawings the specific embodiment of the present invention is described although above-mentioned; but not limiting the scope of the invention; one of ordinary skill in the art should be understood that; on the basis of technical scheme of the present invention, those skilled in the art do not need to pay various amendment or distortion that creative work can make still within protection scope of the present invention.

Claims (3)

1. a Split type steel ingot die combination device, is characterized in that, comprises base, support, universal bearing, reductor, motor, turnover bracket, described base is provided with two supports, a support is fixed with universal bearing, another support is fixed with reductor, turnover bracket comprises orthogonal base plate and side plate, the both sides of base plate and side plate are all fixed with flange bracket, described flange bracket is fixed with adpting flange, adpting flange is provided with axle, an axle coordinates with universal bearing, another axle coordinates with reductor, described reductor is also connected with motor, positioning baffle has two-layer, the rear end of positioning baffle is fixed on side plate, the outer shape when shape of the front end of positioning baffle is upright with ingot mould is consistent, described flange bracket is two vertical supports, and a support is vertical with base plate, and another support is vertical with side plate, described reductor adopts worm-gear speed reducer.
2. Split type steel ingot die combination device as claimed in claim 1, it is characterized in that, the front end of described positioning baffle is provided with diameter half slot identical with ingot mould diameter.
3. the using method of Split type steel ingot die combination device as claimed in claim 1, is characterized in that, comprise matched moulds step and demoulding step;
During matched moulds, first of ingot mould half module stood and is put on turnover bracket, abut against on positioning baffle, starter motor, turnover bracket overturns, and first half module is lain low position on the side plate of turnover bracket, again by second half module level lifting, sealing surface is downward, is put on first half module of turnover bracket, fastening first half module and second half module, restart motor, turnover bracket is reversed, until the ingot mould after combination stands up, ingot mould is stood after hanging away and cast;
During the demoulding, together with steel ingot vertical by ingot mould is put on turnover bracket, starter motor, turning steel ingot mould, to bed flat position, unclamps first half module and second half module, hang away second half module, turnover bracket continues upset, makes the exterior part of ingot downward or tiltedly below, after steel ingot falls, be turned to first half module again to lie low, lift second half module and assemble.
CN201310326549.5A 2013-07-30 2013-07-30 Split-type ingot mould combined device and use method thereof Active CN103418758B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104139176A (en) * 2014-07-28 2014-11-12 洛阳王力重型机械有限公司 Large-scale cake-type workpiece overturning tool
CN108555242A (en) * 2018-05-21 2018-09-21 王甲亮 A kind of body of a motor car production mold and mould dumping gear
CN109571349A (en) * 2019-01-09 2019-04-05 山东百惠精工机械股份有限公司 A kind of air blower assembling rack
CN112642840A (en) * 2020-12-26 2021-04-13 黄得永 A be convenient for take off model solidification equipment for hazardous waste handles

Citations (3)

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Publication number Priority date Publication date Assignee Title
US1671806A (en) * 1924-12-31 1928-05-29 John C Beckfield Ingot mold
EP0013631A1 (en) * 1979-01-15 1980-07-23 Harold Moses Bowman Sectional ingot mold
CN203448633U (en) * 2013-07-30 2014-02-26 济南济钢铁合金厂 Split type ingot mould combination device

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Publication number Priority date Publication date Assignee Title
JPS54155119A (en) * 1978-05-27 1979-12-06 Nippon Steel Corp Cast mold for steel ingot
JPS5645714Y2 (en) * 1978-06-02 1981-10-26
JPS5645713Y2 (en) * 1978-06-02 1981-10-26
JPS5557356A (en) * 1978-10-16 1980-04-28 Bowman Harold M Fabricated ingot metal mold

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1671806A (en) * 1924-12-31 1928-05-29 John C Beckfield Ingot mold
EP0013631A1 (en) * 1979-01-15 1980-07-23 Harold Moses Bowman Sectional ingot mold
CN203448633U (en) * 2013-07-30 2014-02-26 济南济钢铁合金厂 Split type ingot mould combination device

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Address after: Licheng District of Ji'nan city in Shandong Province, 250011 Airport Road, No. 11977

Patentee after: SHANDONG JINAN IRON AND STEEL ALLOY MATERIALS TECHNOLOGY Co.,Ltd.

Address before: 250011 Ji'nan Airport Road, Shandong, No. 11977

Patentee before: Jinan Jigang Iron Alloy Factory

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Effective date of registration: 20210826

Address after: Room 78328, building 3, No. 1800, Panyuan Road, Changxing Town, Chongming District, Shanghai 202150 (Shanghai Taihe Economic Development Zone)

Patentee after: Dushi (Shanghai) science and Technology Service Center

Address before: 250011 no.11977 Airport Road, Licheng District, Jinan City, Shandong Province

Patentee before: SHANDONG JINAN IRON AND STEEL ALLOY MATERIALS TECHNOLOGY Co.,Ltd.

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Effective date of registration: 20230925

Address after: 332000 No. 32-01, Shacheng Industrial Park, Chaisang District, Jiujiang City, Jiangxi Province

Patentee after: HUALIN STEEL GROUP CO.,LTD.

Address before: Room 78328, building 3, No. 1800, Panyuan Road, Changxing Town, Chongming District, Shanghai 202150 (Shanghai Taihe Economic Development Zone)

Patentee before: Dushi (Shanghai) science and Technology Service Center

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