CN103418678A - Punching and ribbing die for air conditioner chassis - Google Patents

Punching and ribbing die for air conditioner chassis Download PDF

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Publication number
CN103418678A
CN103418678A CN2012101642497A CN201210164249A CN103418678A CN 103418678 A CN103418678 A CN 103418678A CN 2012101642497 A CN2012101642497 A CN 2012101642497A CN 201210164249 A CN201210164249 A CN 201210164249A CN 103418678 A CN103418678 A CN 103418678A
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China
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chassis
lower bolster
punching
air conditioner
die
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CN2012101642497A
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Chinese (zh)
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CN103418678B (en
Inventor
熊传林
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Gree Electric Appliances Inc of Zhuhai
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Gree Electric Appliances Inc of Zhuhai
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Priority to CN201210164249.7A priority Critical patent/CN103418678B/en
Publication of CN103418678A publication Critical patent/CN103418678A/en
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Abstract

The invention discloses a punching and ribbing die for a chassis of an air conditioner, which comprises an upper die assembly and a lower die assembly, wherein the upper die assembly comprises a stripper plate and a ribbing male die; the lower die assembly further comprises a lower backing plate, a second angle adjusting mechanism and a third angle adjusting mechanism, the punching and ribbing female die is installed on the lower backing plate through the second angle adjusting mechanism, the lower backing plate is movably sleeved outside the lower backing plate and is installed on the lower die base through the third angle adjusting mechanism, and a chassis positioning mechanism is installed on the lower backing plate. The air conditioner chassis punching and ribbing die provided by the invention can be used for producing various chassis assemblies of the same type, the manufacturing number of the air conditioner chassis punching and ribbing die can be reduced, the production cost and the management cost are reduced, and the requirement for rapid production of new products can be met.

Description

Air conditioner chassis punching embossing die
Technical field
The present invention relates to metallic plate punch process mould, particularly relate to a kind of air conditioner chassis punching embossing die.
Background technology
At present, along with the market demand and product diversification, the compressor of air-conditioner inside is in Shang De position, chassis, and also the demand because of the interiors of products structure is different.Adopt the air conditioner chassis assembly of spot-welded bolt fixing compressor, need be on chassis pre-punched hole, recycling pre-punched hole spot-welded bolt; And, for strengthening the anti-tilt capability of air-conditioner inner compressor, near the pre-punched hole of air conditioner chassis, increasing beading, the position of beading is usually also different because of product type.Therefore, the different chassis assembly for the compressor position, correspondence need be opened the many pairs of system and rush the compressor punch die, and this has just caused mould to open the huge of quantity processed, correspondingly causes following problem: the expense processed of opening of (1) mould increases greatly; (2) die change number of times and time while producing increase greatly; (3) management cost of mould increases greatly.
Summary of the invention
For above-mentioned prior art present situation, technical problem to be solved by this invention is, a kind of air conditioner chassis punching embossing die of highly versatile is provided, and to reduce mould, opens quantity processed, lower production cost and management cost, and can meet the quick operation of new product.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of air conditioner chassis punching embossing die, comprise upper die component and lower membrane module, described upper die component comprises stripper plate and beading punch, described lower membrane module comprises die shoe, lower bolster, punching rib-pressing die and chassis detent mechanism, described lower bolster is fixedly mounted on described die shoe, described upper die component also comprises the first angle adjusting mechanism, and described beading punch is arranged on described stripper plate by this first angle adjusting mechanism; Described lower membrane module also comprises lower bolster, the second angle adjusting mechanism and angular governor motion, described punching rib-pressing die is arranged on described lower bolster by described the second angle adjusting mechanism, described lower bolster is actively socketed on the outside of described lower bolster, and be arranged on described die shoe by described angular governor motion, described chassis detent mechanism is installed on this lower bolster.
Therein in embodiment, described the first angle adjusting mechanism comprises annular the first regulating tank, the first briquetting and the first adjustment screw be arranged on described beading punch periphery, insert in the first installing hole on described stripper plate the upper end of described beading punch, described the first briquetting is fixed on described stripper plate through described the first adjustment screw, and this first briquetting partly stretches in described the first regulating tank, described beading punch is compressed.
In embodiment, on the lower surface of described stripper plate, be provided with along the first angle index of described the first installing hole circumferential array therein.
Therein in embodiment, described the second angle adjusting mechanism comprises annular the second regulating tank, the second briquetting and the second adjustment screw be arranged on described punching rib-pressing die periphery, insert in the second installing hole on described lower bolster the lower end of described punching rib-pressing die, described the second briquetting is fixed on described lower bolster through described the second adjustment screw, and this second briquetting partly stretches in described the second regulating tank, described punching rib-pressing die is compressed.
In embodiment, on the upper surface of described lower bolster, be provided with along the second angle index of described the second installing hole circumferential array therein.
Therein in embodiment, described angular governor motion comprises the first adjustment hole and the 3rd adjustment screw of circumferentially extending along described lower bolster be arranged on described lower bolster, and described the 3rd adjustment screw is threaded with the screw on described die shoe through described the first adjustment hole.
Therein in embodiment, on the upper surface of the described lower bolster of described the first adjustment hole one side, be provided with the angular scale of arranging along described the first adjustment hole bearing of trend.
Therein in embodiment, described chassis detent mechanism comprise on the chassis length direction to the X-direction locating piece of chassis location and on the chassis width direction to the Y-direction locating piece of location, chassis, and described X-direction locating piece and described Y-direction locating piece are arranged on described lower bolster by X-direction governor motion and Y-direction governor motion respectively.
Therein in embodiment, described X-direction locating piece comprises the first crosspiece extended along the chassis length direction and the first perpendicular section of vertically extending, described X-direction governor motion comprises the second adjustment hole and the 4th adjustment screw of extending along the chassis length direction be arranged on described the first crosspiece, and described the 4th adjustment screw is threaded with the screw on described lower bolster through described the second adjustment hole; Described Y-direction locating piece comprises the second crosspiece extended along the chassis width direction and the second perpendicular section of vertically extending, described Y-direction governor motion comprises the 3rd adjustment hole and the 5th adjustment screw of extending along the chassis width direction be arranged on described the second crosspiece, and described the 5th adjustment screw is threaded with the screw on described lower bolster through described the 3rd adjustment hole.
Therein in embodiment, be provided with the first length scale of arranging along described the first adjustment hole bearing of trend on the upper surface of the described lower bolster of described the first crosspiece one side, on the upper surface of the described lower bolster of described the second crosspiece one side, be provided with the second length scale of arranging along described the second adjustment hole bearing of trend.
Therein in embodiment, be provided with the first gathering sill and the second gathering sill that match with described the first crosspiece and described the second crosspiece respectively on described lower bolster, described the first crosspiece and described the second crosspiece lay respectively in described the first gathering sill and described the second gathering sill.
Compared with prior art, air conditioner chassis punching embossing die provided by the present invention, because the chassis detent mechanism can be regulated, and beading punch and punching rib-pressing die can rotate or change, thereby make air conditioner chassis punching embossing die can be used for producing the similar chassis assembly of many moneys, reduced the quantity processed of opening of air conditioner chassis punching embossing die, lowered production cost and management cost, and can meet the quick operation of new product.
The accompanying drawing explanation
The main TV structure schematic diagram that Fig. 1 is the air conditioner chassis punching embossing die in one of them embodiment of the present invention;
The beading punch that Fig. 2 is the embossing die of air conditioner chassis punching shown in Fig. 1 and the assembling schematic diagram of stripper plate;
The plan structure schematic diagram of the lower membrane module that Fig. 3 is the embossing die of air conditioner chassis punching shown in Fig. 1;
The punching rib-pressing die that Fig. 4 is the embossing die of air conditioner chassis punching shown in Fig. 1 and the assembling schematic diagram of lower bolster;
The perspective view of the counterdie components part that Fig. 5 is the embossing die of air conditioner chassis punching shown in Fig. 1;
The use state diagram of the lower membrane module that Fig. 6 is the embossing die of air conditioner chassis punching shown in Fig. 1.
In above each figure, the 100-upper die component, the 110-upper bolster, the 120-piercing punch, the 130-upper padding plate, the 140-train wheel bridge, the 150-die shank, the 160-baffle plate, the 170-stripper plate, 171-the first installing hole, the 180-guide pillar, 190-beading punch, 191-the first regulating tank, 192-the first briquetting, 193-the first adjustment screw, membrane module under 200-, the 210-die shoe, the 220-lower bolster, 221-the first adjustment hole, 222-angular scale, 223-the first gathering sill, 224-the second gathering sill, 225-the first length scale, 226-the second length scale, 227-the second angle index, the 230-lower bolster, 231-the second installing hole, 240-X is to locating piece, 241-the first crosspiece, the perpendicular section of 242-first, 241a-the second adjustment hole, 250-Y is to locating piece, 251-the second crosspiece, the perpendicular section of 252-second, 251a-the 3rd adjustment hole, the 260-guide pin bushing, 270-punching rib-pressing die, 271-the second regulating tank, 272-the second briquetting, 273-the second adjustment screw, 281-the 3rd adjustment screw, 282-the 4th adjustment screw, 283-the 5th adjustment screw, the 300-chassis, the 310-punching, the 320-beading.
The specific embodiment
Below with reference to accompanying drawing, also the present invention is described in detail in conjunction with the embodiments.It should be noted that, in the situation that do not conflict, below feature in each embodiment and embodiment can mutually combine.
Referring to Fig. 1, air conditioner chassis punching embossing die in one of them embodiment of the present invention comprises upper die component 100, lower membrane module 200 and guiding mechanism, wherein, described upper die component 100 mainly is comprised of upper bolster 110, piercing punch 120, upper padding plate 130, train wheel bridge 140, die shank 150, baffle plate 160, stripper plate 170, beading punch 190 and the first angle adjusting mechanism, described beading punch 190 is arranged on described stripper plate 170 by the first angle adjusting mechanism, to rotate according to product needed or replacing beading punch 190.Described lower membrane module 200 mainly is comprised of die shoe 210, lower bolster 230, punching rib-pressing die 270, lower bolster 220, chassis detent mechanism, the second angle adjusting mechanism and angular governor motion, described lower bolster 230 is fixed on described die shoe 210, three punching rib-pressing dies 270 are arranged on described lower bolster by described the second angle adjusting mechanism respectively, to rotate according to product needed or replacing punching rib-pressing die 270.Described lower bolster 220 is actively socketed on the outside of described lower bolster 230, and is arranged on described die shoe 210 by described angular governor motion, and described chassis detent mechanism is installed on this lower bolster 220.Regulate the angle of lower bolster 220 by the angular governor motion, thereby regulate the angle of chassis detent mechanism.Described guiding mechanism consists of guide pillar 180 and guide pin bushing 260.
The air conditioner chassis punching embossing die of the embodiment of the present invention, owing to having adopted said structure, the chassis detent mechanism can be regulated, and beading punch 190 and punching rib-pressing die 270 can rotate or change, thereby make air conditioner chassis punching embossing die can be used for producing the similar chassis assembly of many moneys, reduced the quantity processed of opening of air conditioner chassis punching embossing die, lowered production cost and management cost, and can meet the quick operation of new product.
Preferably, referring to Fig. 2, described the first angle adjusting mechanism comprises annular the first regulating tank 191, the first briquetting 192 and the first adjustment screw 193 be arranged on described beading punch 190 peripheries, insert in the first installing hole 171 on described stripper plate 170 upper end of described beading punch 190, described the first briquetting 192 is fixed on described stripper plate 170 through described the first adjustment screw 193, and these the first briquetting 192 parts stretch in described the first regulating tank 191, described beading punch 190 is compressed.The first angle adjusting mechanism adopts this kind of structure, can realize fast rotational or change beading punch 190.Further preferred, for convenient angle of regulating beading punch 190, be provided with the first angle index (not shown on figure) along described the first installing hole circumferential array on the lower surface of described stripper plate 170.
Preferably, referring to Fig. 3 and Fig. 4, described the second angle adjusting mechanism comprises annular the second regulating tank 271, the second briquetting 272 and the second adjustment screw 193 be arranged on described punching rib-pressing die 270 peripheries, insert in the second installing hole on described lower bolster 230 lower end of described punching rib-pressing die 270, described the second briquetting 272 is fixed on described lower bolster 230 through described the second adjustment screw 193, and these the second briquetting 272 parts stretch in described the second regulating tank 271, described punching rib-pressing die 270 is compressed.Same, the second angle adjusting mechanism adopts this kind of structure, can realize fast rotational or change punching rib-pressing die 270.Further preferred, for convenient angle of regulating beading punch 190, be provided with the second angle index 227 along described the second installing hole circumferential array on the upper surface of described lower bolster 230.
Preferably, with further reference to Fig. 3, the face that described lower bolster 230 and described lower bolster 220 mate with each other is arc surface, to improve the precision of lower bolster 220 angular adjustment.Further preferred, under the prerequisite guaranteeing precision, reduce the frictional force between lower bolster 230 and lower bolster 220, all sides of described lower bolster 230 comprise 4 arc surface B and 4 plane A, and the middle part of described lower bolster 220 is provided with the manhole matched with described arc surface.
Preferably, with further reference to Fig. 3, described angular governor motion comprises the first adjustment hole 221 and the 3rd adjustment screw 281 of extending along described lower bolster 230 circumferencial directions be arranged on described lower bolster 220, and described the 3rd adjustment screw 281 is threaded with the screw on described die shoe 210 through described the first adjustment hole 221.Unclamp the 3rd adjustment screw 281, rotatable lower bolster 220, when lower bolster 220 turns to proper angle, by the 3rd adjustment screw 281 lockings, complete adjusting, very fast, conveniently.Further preferred, for convenient angle of regulating lower bolster 220, on the upper surface of the described lower bolster 220 of described the first adjustment hole 221 1 sides, be provided with the angular scale 222 of arranging along described the first adjustment hole 221 bearing of trends.
Referring to Fig. 5 and Fig. 6, described chassis detent mechanism comprise on 300 length directions of chassis to the X-direction locating piece 240 of location, chassis 300 and on 300 widths of chassis to the Y-direction locating piece 250 of 300 location, chassis, and described X-direction locating piece 240 and described Y-direction locating piece 250 are arranged on described lower bolster 220 by X-direction governor motion and Y-direction governor motion respectively.The described chassis detent mechanism of the embodiment of the present invention is owing to having adopted said structure, can realize the adjusting of chassis 300 with respect to punching rib-pressing die 270 300 length directions and width on chassis, thereby can meet the D of Φ shown in Fig. 6, two parameters of Φ d are identical, the processing on all chassis that the compressor hole site is different, further improved the versatility of mould.
Preferably, described X-direction locating piece 240 comprises the first crosspiece 241 extended along the chassis length direction and the first perpendicular section 242 of vertically extending, described X-direction governor motion comprises the second adjustment hole 241a and the 4th adjustment screw 282 of extending along the chassis length direction be arranged on described the first crosspiece 241, and described the 4th adjustment screw 282 is threaded with the screw on described lower bolster 220 through described the second adjustment hole 241a; Described Y-direction locating piece 250 comprises the second crosspiece 251 extended along the chassis width direction and the second perpendicular section 252 of vertically extending, described Y-direction governor motion comprises the 3rd adjustment hole 251a and the 5th adjustment screw 283 of extending along the chassis width direction be arranged on described the second crosspiece 251, and described the 5th adjustment screw 283 is threaded with the screw on described lower bolster 220 through described the 3rd adjustment hole 251a.
Preferably, for convenient X-direction locating piece 240 and the Y-direction locating piece 250 regulated, be provided with respectively the first gathering sill 223 and the second gathering sill 224 that are complementary with described the first crosspiece 241 and described the second crosspiece 251 on described lower bolster 220.Further preferred, be provided with the first length scale 225 of arranging along described the first adjustment hole bearing of trend on the upper surface of the described lower bolster 220 of described the first crosspiece 241 1 sides, on the upper surface of the described lower bolster 220 of described the second crosspiece 251 1 sides, be provided with the second length scale 226 of arranging along described the second adjustment hole bearing of trend.
Preferably, described X-direction locating piece 240 is two, and two described X-direction locating pieces 240 are spaced from each other a distance setting.
The air conditioner chassis punching embossing die of the embodiment of the present invention is except above-described structure, and parts and structure thereof that all the other are not described are same as the prior art, do not repeat them here.
The above embodiment has only expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.

Claims (11)

1. an air conditioner chassis punching embossing die, comprise upper die component and lower membrane module, described upper die component comprises stripper plate and beading punch, described lower membrane module comprises die shoe, lower bolster, punching rib-pressing die and chassis detent mechanism, described lower bolster is fixedly mounted on described die shoe, it is characterized in that, described upper die component also comprises the first angle adjusting mechanism, and described beading punch is arranged on described stripper plate by this first angle adjusting mechanism; Described lower membrane module also comprises lower bolster, the second angle adjusting mechanism and angular governor motion, described punching rib-pressing die is arranged on described lower bolster by described the second angle adjusting mechanism, described lower bolster is actively socketed on the outside of described lower bolster, and be arranged on described die shoe by described angular governor motion, described chassis detent mechanism is installed on this lower bolster.
2. air conditioner chassis punching embossing die according to claim 1, it is characterized in that, described the first angle adjusting mechanism comprises annular the first regulating tank, the first briquetting and the first adjustment screw be arranged on described beading punch periphery, insert in the first installing hole on described stripper plate the upper end of described beading punch, described the first briquetting is fixed on described stripper plate through described the first adjustment screw, and this first briquetting partly stretches in described the first regulating tank, described beading punch is compressed.
3. air conditioner chassis punching embossing die according to claim 2, is characterized in that, on the lower surface of described stripper plate, is provided with along the first angle index of described the first installing hole circumferential array.
4. air conditioner chassis punching embossing die according to claim 1, it is characterized in that, described the second angle adjusting mechanism comprises annular the second regulating tank, the second briquetting and the second adjustment screw be arranged on described punching rib-pressing die periphery, insert in the second installing hole on described lower bolster the lower end of described punching rib-pressing die, described the second briquetting is fixed on described lower bolster through described the second adjustment screw, and this second briquetting partly stretches in described the second regulating tank, described punching rib-pressing die is compressed.
5. air conditioner chassis punching embossing die according to claim 4, is characterized in that, on the upper surface of described lower bolster, is provided with along the second angle index of described the second installing hole circumferential array.
6. air conditioner chassis punching embossing die according to claim 1, it is characterized in that, described angular governor motion comprises the first adjustment hole and the 3rd adjustment screw of circumferentially extending along described lower bolster be arranged on described lower bolster, and described the 3rd adjustment screw is threaded with the screw on described die shoe through described the first adjustment hole.
7. air conditioner chassis punching embossing die according to claim 6, is characterized in that, is provided with the angular scale of arranging along described the first adjustment hole bearing of trend on the upper surface of the described lower bolster of described the first adjustment hole one side.
8. according to the described air conditioner chassis punching of any one in claim 1 to 7 embossing die, it is characterized in that, described chassis detent mechanism comprise on the chassis length direction to the X-direction locating piece of chassis location and on the chassis width direction to the Y-direction locating piece of location, chassis, and described X-direction locating piece and described Y-direction locating piece are arranged on described lower bolster by X-direction governor motion and Y-direction governor motion respectively.
9. air conditioner chassis punching embossing die according to claim 8, it is characterized in that, described X-direction locating piece comprises the first crosspiece extended along the chassis length direction and the first perpendicular section of vertically extending, described X-direction governor motion comprises the second adjustment hole and the 4th adjustment screw of extending along the chassis length direction be arranged on described the first crosspiece, and described the 4th adjustment screw is threaded with the screw on described lower bolster through described the second adjustment hole; Described Y-direction locating piece comprises the second crosspiece extended along the chassis width direction and the second perpendicular section of vertically extending, described Y-direction governor motion comprises the 3rd adjustment hole and the 5th adjustment screw of extending along the chassis width direction be arranged on described the second crosspiece, and described the 5th adjustment screw is threaded with the screw on described lower bolster through described the 3rd adjustment hole.
10. air conditioner chassis punching embossing die according to claim 9, it is characterized in that, be provided with the first length scale of arranging along described the first adjustment hole bearing of trend on the upper surface of the described lower bolster of described the first crosspiece one side, on the upper surface of the described lower bolster of described the second crosspiece one side, be provided with the second length scale of arranging along described the second adjustment hole bearing of trend.
11. air conditioner chassis punching embossing die according to claim 9, it is characterized in that, be provided with the first gathering sill and the second gathering sill that match with described the first crosspiece and described the second crosspiece respectively on described lower bolster, described the first crosspiece and described the second crosspiece lay respectively in described the first gathering sill and described the second gathering sill.
CN201210164249.7A 2012-05-23 2012-05-23 Punching and ribbing die for air conditioner chassis Active CN103418678B (en)

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CN201210164249.7A CN103418678B (en) 2012-05-23 2012-05-23 Punching and ribbing die for air conditioner chassis

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CN103418678B CN103418678B (en) 2015-12-16

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115284391A (en) * 2022-08-04 2022-11-04 深圳市常丰激光刀模有限公司 Mould based on automated production

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CN201940471U (en) * 2010-12-07 2011-08-24 无锡隆盛科技有限公司 Die with adjustable male die and adjustable female die
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CN202571029U (en) * 2012-05-23 2012-12-05 珠海格力电器股份有限公司 Punching and ribbing die for air conditioner chassis

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RU2201830C2 (en) * 2001-05-08 2003-04-10 Открытое акционерное общество "ГАЗ" Die set for drawing complex-shape parts
CN201519718U (en) * 2009-10-16 2010-07-07 内蒙古第一机械制造(集团)有限公司 Universal ribbing mold for back punching plastic forming
CN201613623U (en) * 2010-01-13 2010-10-27 安徽天大(集团)股份有限公司 Mould for underpan of wall-mounted air conditioner
CN201940471U (en) * 2010-12-07 2011-08-24 无锡隆盛科技有限公司 Die with adjustable male die and adjustable female die
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Publication number Priority date Publication date Assignee Title
CN115284391A (en) * 2022-08-04 2022-11-04 深圳市常丰激光刀模有限公司 Mould based on automated production

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