CN103416835A - Material internal-circulating drum-type rapeseed dryer - Google Patents

Material internal-circulating drum-type rapeseed dryer Download PDF

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CN103416835A
CN103416835A CN2013102977399A CN201310297739A CN103416835A CN 103416835 A CN103416835 A CN 103416835A CN 2013102977399 A CN2013102977399 A CN 2013102977399A CN 201310297739 A CN201310297739 A CN 201310297739A CN 103416835 A CN103416835 A CN 103416835A
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drum
outlet
air
roller
inlet
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CN103416835B (en
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向阳
孙松林
蒋蘋
吴明亮
熊瑛
汤楚宙
李凯
罗江河
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Hunan Agricultural University
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Hunan Agricultural University
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Abstract

Provided is a material internal-circulating drum-type rapeseed dryer. A feed and discharge port is arranged in one side of an air outlet. A plurality of lifting boards are arranged in the inner wall of a rotary drum in the direction from an air inlet to the air outlet. An included angle is formed between the lifting boards and the axis of the rotary drum and enables materials in the rotary drum to rotate along with the rotary drum and move from the air inlet to the air outlet. A material backflow tube is fixed on the lifting boards and is of a spiral shape. The inlet of the material backflow tube is arranged in the air outlet end of the rotary drum and tightly attached to the inner wall of the rotary drum. The outlet of the material backflow tube is arranged in the air inlet end of the rotary drum, and the rotation direction of the material backflow tube enables the materials entering the material backflow tube in the rotating process of the rotary drum to move from the inlet end to the outlet end. The material internal-circulating drum-type rapeseed dryer is simple and practical, suitable for small-scale production and convenient to move, the rotary drum is shortened and miniaturization of the drum-type dryer is achieved.

Description

一种物料内循环滚筒式油菜籽烘干机A material internal circulation drum type rapeseed dryer

技术领域technical field

本发明涉及一种在油菜收获后对油菜籽进行烘干的小型烘干机,特别是一种物料内循环滚筒式油菜籽烘干机。The invention relates to a small dryer for drying rapeseeds after the rapeseed is harvested, in particular to a material internal circulation drum type rapeseed dryer.

背景技术Background technique

油菜是我国南方的主要油料作物。刚收获的油菜籽含水率大约为20%左右,需要干燥至安全含水率(7-10%左右)才能诸存。由于我国油菜种植、收获等生产环节机械化作业水平均相对较低、市场上缺乏油菜籽烘干设备,目前对于油菜籽干燥主要采用自然晾晒方式。但在我国南方,油菜的收获时间往往正处于梅雨季节,高温、高湿环境易使油菜籽发芽或霉变。目前,市场上迫切需要针对油菜物料及生产特点设计的专用型烘干机。Rapeseed is the main oil crop in southern my country. The moisture content of freshly harvested rapeseed is about 20%, and it needs to be dried to a safe moisture content (about 7-10%) before it can be stored. Due to the relatively low level of mechanized operations in production links such as rapeseed planting and harvesting in my country, and the lack of rapeseed drying equipment in the market, the natural drying method is mainly used for drying rapeseed at present. However, in southern my country, the harvest time of rapeseed is often in the rainy season, and the high temperature and high humidity environment can easily cause rapeseed to germinate or become moldy. At present, there is an urgent need in the market for special dryers designed for rapeseed materials and production characteristics.

发明内容Contents of the invention

本发明的目的在于针对现有技术的不足提供一种简单实用,可以减小滚筒的长度,实现了滚筒式烘干机的小型化,适宜小批量生产、便于移动的物料内循环滚筒式油菜籽烘干机。The purpose of the present invention is to provide a simple and practical drum type rapeseed dryer that can reduce the length of the drum, realize the miniaturization of the drum dryer, and is suitable for small batch production and easy to move. Dryer.

本发明通过以下技术方案实现上述目的:The present invention realizes above-mentioned object through following technical scheme:

一种物料内循环滚筒式油菜籽烘干机,包括安装在机架上的滚筒、热风装置和旋转装置,所述滚筒设有进风口、出风口和进出料口,所述进出料口上设有封闭所述进出料口的盖板,所述热风装置的出风口与所述滚筒的进风口连接,所述滚筒通过所述旋转装置带动沿轴线旋转,所述进出料口设置在所述出风口一侧,所述滚筒的内壁上从所述进风口到出风口的方向上设有多根扬料板,所述扬料板与所述滚筒的轴线设有一夹角,所述夹角使得所述滚筒内的物料随着所述滚筒旋转从进风口向出风口移动,所述扬料板上固定有物料回流管,所述物料回流管呈螺旋状并且进口设置在所述滚筒的出风口端并且紧贴所述滚筒内壁,所述物料回流管的出口设置在所述滚筒的进风口端,所述物料回流管的旋转方向使得所述滚筒旋转时进入到物料回流管的物料从进口端向出口端移动。A material internal circulation drum type rapeseed dryer, including a drum installed on the frame, a hot air device and a rotating device, the drum is provided with an air inlet, an air outlet and a material inlet and outlet, and the inlet and outlet are provided The cover plate that closes the inlet and outlet, the air outlet of the hot air device is connected to the air inlet of the drum, and the drum is driven to rotate along the axis by the rotating device, and the inlet and outlet are arranged at the air outlet On one side, a plurality of lifting plates are provided on the inner wall of the drum in the direction from the air inlet to the air outlet, and an included angle is set between the lifting plates and the axis of the drum, and the included angle makes the The material in the drum moves from the air inlet to the air outlet as the drum rotates. The material return pipe is fixed on the lifting plate. The material return pipe is spiral and the inlet is set at the air outlet end of the drum. And close to the inner wall of the drum, the outlet of the material return pipe is set at the air inlet end of the drum, and the rotation direction of the material return pipe makes the material entering the material return pipe flow from the inlet end to the The exit port moves.

所述热风装置包括电加热器、热风管和风机,所述热风管的一端与所述滚筒的进风口连接,另一端与所述风机出风口连接,所述热风管上包裹有所述电加热器。The hot air device includes an electric heater, a hot air pipe and a fan. One end of the hot air pipe is connected to the air inlet of the drum, and the other end is connected to the air outlet of the fan. The hot air pipe is wrapped with electric heater.

所述旋转装置包括滚轮、滚轮轴、电机、减速器和滚轮槽,所述滚筒的外壁设有绕所述滚筒轴线一圈的多个所述滚轮槽,所述机架上安装有电机、减速器和滚轮轴,所述滚轮轴上安装有滚轮,所述电机通过减速器与所述滚轮轴连接并且带动所述滚轮轴旋转,所述滚轮轴设置在所述滚筒下侧,所述滚轮安装在所述滚轮槽内,所述滚轮带动所述滚筒旋转。The rotating device includes a roller, a roller shaft, a motor, a reducer and a roller groove. The outer wall of the drum is provided with a plurality of roller grooves around the axis of the roller. The roller shaft is equipped with a roller, the motor is connected with the roller shaft through a reducer and drives the roller shaft to rotate, the roller shaft is arranged on the lower side of the roller, and the roller is installed In the roller groove, the roller drives the roller to rotate.

所述机架上设有卸料槽,所述卸料槽设置在所述进出料口的下方。A discharge chute is provided on the frame, and the discharge chute is arranged below the inlet and outlet.

由于采用上述结构,本发明具有如下优点:Owing to adopting above-mentioned structure, the present invention has following advantage:

1、本发明在滚筒内壁上设置了与滚筒轴线有一夹角的扬料板,在滚筒转动时抛洒物料并促使物料沿轴向从滚筒的进风口端向出风口端移动,同时滚筒内还设置了螺旋形的物料回流管道,其螺旋方向与扬料板倾斜方向相反,在滚筒转动时可将物料从滚筒的出风口端向进风口端送回,从而使得物料在扬料板与螺旋回流管道的综合作用下实现循环流动,实现了均匀烘干,改变了现有滚筒式烘干机连续工作的模式,从而可以减小滚筒的长度,达到现有滚筒的效果,实现了滚筒式烘干机的小型化,具有适宜小批量生产、便于移动的特点。1. In the present invention, a lifting plate with an included angle to the axis of the drum is installed on the inner wall of the drum, and when the drum rotates, the material is thrown and the material is moved from the air inlet end of the drum to the air outlet end in the axial direction. A spiral-shaped material return pipe is formed, and its spiral direction is opposite to the tilting direction of the lifting plate. When the drum rotates, the material can be sent back from the air outlet end of the drum to the air inlet end, so that the material flows between the lifting plate and the spiral return pipe. Under the comprehensive effect of the combined effect, the circulation flow is realized, and the uniform drying is realized, which changes the continuous working mode of the existing tumble dryer, thereby reducing the length of the tumbler, achieving the effect of the existing tumbler, and realizing the The miniaturization is suitable for small batch production and easy to move.

2、本发明在滚筒两端分别设置热风入口与出口,工作时热风在风机作用下由进风口进入,沿筒体轴向穿过时与油菜籽接触进行热交换从而带走油菜籽中的水分。同时筒体旋转,筒内油菜籽在扬料板的抛洒下处于沸腾状态从而增大物料与热风进热交换的面积,提高热交换效率。2. In the present invention, hot air inlets and outlets are respectively provided at both ends of the drum. During operation, the hot air enters through the air inlets under the action of the fan, and contacts with rapeseeds for heat exchange when passing through the cylinder axially, thereby taking away the moisture in the rapeseeds. At the same time, the cylinder rotates, and the rapeseed in the cylinder is in a boiling state under the throwing of the lifting plate, so as to increase the heat exchange area between the material and the hot air, and improve the heat exchange efficiency.

3、本发明针对油菜籽烘干,通过热风装置附着在热风管上的电加热器对热风管内的风进行加热,使得加热均匀,加热速度快。3. The present invention is aimed at drying rapeseeds. The electric heater attached to the hot air pipe by the hot air device heats the wind in the hot air pipe, so that the heating is uniform and the heating speed is fast.

3、本发明的旋转装置采用滚轮槽和滚轮配合带动滚筒旋转,从而使得旋转稳定,易控。3. The rotating device of the present invention adopts the cooperation of the roller groove and the roller to drive the roller to rotate, so that the rotation is stable and easy to control.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2是本发明的左视图;Fig. 2 is the left view of the present invention;

图3是本发明滚筒的剖视图。Fig. 3 is a sectional view of the roller of the present invention.

附图1至3中,1、滚筒,2、进风口,3、电加热器,4、热风管,5、控制电气箱,6、风机,7、滚轮,8、滚轮轴,9、机架,10、电机,11、减速器,12、卸料槽,13、进出料口,14、出风口,15、进出料口盖板,16、物流回流管道,17、扬料板,18、滚轮槽,19、滚筒外壁。Among accompanying drawings 1 to 3, 1, drum, 2, air inlet, 3, electric heater, 4, hot air pipe, 5, control electric box, 6, blower fan, 7, roller, 8, roller shaft, 9, machine Frame, 10, motor, 11, reducer, 12, unloading chute, 13, inlet and outlet, 14, air outlet, 15, inlet and outlet cover plate, 16, logistics return pipe, 17, lifting plate, 18, Roller groove, 19, cylinder outer wall.

具体实施方式Detailed ways

下面结合附图,进一步详细说明本专利的具体实施方式。Below in conjunction with accompanying drawing, the specific implementation manner of this patent is described in further detail.

如图1至3所示,一种物料内循环滚筒式油菜籽烘干机,包括安装在机架9上的滚筒1、热风装置和旋转装置,所述滚筒1设有进风口2、出风口14和进出料口13,所述进出料口13上设有封闭所述进出料口的盖板15,所述热风装置的出风口与所述滚筒的进风口连接,所述滚筒1通过所述旋转装置带动沿轴线旋转,所述进出料口13设置在所述出风口14一侧,所述滚筒1的内壁上从所述进风口1到出风口14的方向上设有多根扬料板17,所述扬料板17与所述滚筒1的轴线设有一夹角,所述夹角使得所述滚筒1内的物料随着所述滚筒旋转从进风口1向出风口14移动,所述扬料板17上固定有物料回流管16,所述物料回流管16呈螺旋状并且进口设置在所述滚筒1的出风口端并且紧贴所述滚筒1内壁,所述物料回流管16的出口设置在所述滚筒1的进风口端,所述物料回流管16的旋转方向使得所述滚筒1旋转时进入到物料回流管的物料从进口端向出口端移动。As shown in Figures 1 to 3, a material internal circulation drum type rapeseed dryer includes a drum 1 installed on a frame 9, a hot air device and a rotating device, and the drum 1 is provided with an air inlet 2 and an air outlet 14 and inlet and outlet 13, the inlet and outlet 13 is provided with a cover plate 15 to close the inlet and outlet, the air outlet of the hot air device is connected with the air inlet of the drum, and the drum 1 passes through the The rotating device rotates along the axis, the inlet and outlet 13 is set on the side of the air outlet 14, and the inner wall of the drum 1 is provided with a plurality of lifting plates in the direction from the air inlet 1 to the air outlet 14 17. There is an included angle between the lifting plate 17 and the axis of the drum 1, and the included angle makes the material in the drum 1 move from the air inlet 1 to the air outlet 14 as the drum rotates. A material return pipe 16 is fixed on the lifting plate 17. The material return pipe 16 is spiral and the inlet is arranged at the air outlet end of the drum 1 and is close to the inner wall of the drum 1. The outlet of the material return pipe 16 It is arranged at the air inlet end of the drum 1, and the rotation direction of the material return pipe 16 makes the material entering the material return pipe move from the inlet end to the outlet end when the drum 1 rotates.

所述热风装置包括电加热器3、热风管4和风机6,所述热风管4的一端与所述滚筒1的进风口2连接,另一端与所述风机6出风口连接,所述热风管4上包裹有所述电加热器3。The hot air device includes an electric heater 3, a hot air pipe 4 and a fan 6, one end of the hot air pipe 4 is connected to the air inlet 2 of the drum 1, and the other end is connected to the air outlet of the fan 6, the The electric heater 3 is wrapped on the hot air pipe 4 .

所述旋转装置包括滚轮7、滚轮轴8、电机10、减速器11和滚轮槽18,所述滚筒1的外壁设有绕所述滚筒轴线一圈的多个所述滚轮槽18,所述机架9上安装有电机10、减速器11和滚轮轴8,所述滚轮轴8上安装有滚轮7,所述电机10通过减速器11与所述滚轮轴8连接并且带动所述滚轮轴8旋转,所述滚轮轴8设置在所述滚筒1下侧,所述滚轮7安装在所述滚轮槽18内,所述滚轮7带动所述滚筒1旋转。The rotating device includes a roller 7, a roller shaft 8, a motor 10, a speed reducer 11 and a roller groove 18, and the outer wall of the drum 1 is provided with a plurality of roller grooves 18 around the axis of the roller. Motor 10, reducer 11 and roller shaft 8 are installed on frame 9, and roller 7 is installed on described roller shaft 8, and described motor 10 is connected with described roller shaft 8 through reducer 11 and drives described roller shaft 8 to rotate , the roller shaft 8 is arranged on the lower side of the roller 1, the roller 7 is installed in the roller groove 18, and the roller 7 drives the roller 1 to rotate.

所述机架9上设有卸料槽12,所述卸料槽12设置在所述进出料口13的下方。所述机架上还设有控制电气箱5,所述控制电气箱5控制风机6、电机10、电加热器3的启闭。The frame 9 is provided with a discharge chute 12 , and the discharge chute 12 is arranged below the inlet and outlet 13 . The frame is also provided with a control electrical box 5, and the control electrical box 5 controls the opening and closing of the blower fan 6, the motor 10, and the electric heater 3.

工作时:进料时旋转滚筒1至进出料口13朝上的位置,打开进出料口盖板15,从进出料口13倒入待烘干的油菜籽后盖上盖板15。烘干作业时电机10旋转,通过减速器11将转速降低驱动滚轮轴8,通过滚轮7驱动滚筒1以8转/分的转速旋转。滚筒1内壁上安装有具有一定倾斜角度的扬料板17,随着滚筒1的转动,物料被扬料板17带至顶部抛下形成物料抛散效果。同时由于扬料板17具有一定的倾斜角度,随着滚筒1的转动,物流会沿倾斜方向(出风口14方向)运动。滚筒1内还装有螺旋形的物料回流管道16,其螺旋方向与扬料板17的倾斜方向相反,因此在相同的滚筒旋转方向下两者具有相反的物料输送方向。随着滚筒1的转动,物料回流管道16将堆积在出风口14端的物流输送到进风口2端,从而形成物料循环。烘干作业时,风机6旋转产生正压,风通过风管4时被安装在风管4上的电加热器3加热,热风由进风口2进入滚筒1后通过抛洒的物料进行热量交换并带走水分后由出风口14排出,实现物料烘干。进风口2及出风口14上装有轴承,可以不随滚筒1旋转,同进风口2及出风口14上装有过滤网用于防止物流泄漏。卸料时打开进出料口盖板15,保持滚筒1旋转。随着滚筒1的旋转,物流由进出料口13断续流出,由卸料槽12导流后装袋。由于出风口14端失去了物流堆积作用,物流不再进入物料回流管道16,而仅仅随着扬料板17的作用不断向出风口14端移动并最终排出。卸料槽12两侧设计了向斜上方向延伸的侧档板,用于回收随滚筒1转动而从进出料口13甩出的物料。During work: when feeding, rotate the drum 1 to the position where the inlet and outlet 13 is facing upwards, open the inlet and outlet cover 15, pour the rapeseed to be dried from the inlet and outlet 13 and cover the cover 15. During the drying operation, the motor 10 rotates, the speed is reduced by the speed reducer 11 to drive the roller shaft 8, and the roller 7 is used to drive the drum 1 to rotate at a speed of 8 rpm. A lifting plate 17 with a certain inclination angle is installed on the inner wall of the drum 1. With the rotation of the drum 1, the material is brought to the top by the lifting plate 17 and thrown down to form a material scattering effect. At the same time, because the lifting plate 17 has a certain inclination angle, as the drum 1 rotates, the material flow will move along the inclination direction (the direction of the air outlet 14). There is also a helical material return pipe 16 inside the drum 1, the helical direction of which is opposite to the inclination direction of the lifting plate 17, so the two have opposite material conveying directions under the same drum rotation direction. As the drum 1 rotates, the material return pipe 16 transports the material accumulated at the end of the air outlet 14 to the end of the air inlet 2, thereby forming a material circulation. During the drying operation, the fan 6 rotates to generate positive pressure. When the wind passes through the air duct 4, it is heated by the electric heater 3 installed on the air duct 4. The hot air enters the drum 1 from the air inlet 2 and then exchanges heat with the materials thrown and brings After the moisture is removed, it is discharged from the air outlet 14 to realize drying of the material. Bearing is housed on air inlet 2 and air outlet 14, can not rotate with cylinder 1, and filter screen is housed on air inlet 2 and air outlet 14 and is used to prevent material leakage. When unloading, open the inlet and outlet cover plate 15 to keep the drum 1 rotating. Along with the rotation of the drum 1, the material flows out intermittently from the inlet and outlet 13, is diverted by the discharge chute 12, and is packed into bags. Because the air outlet 14 end has lost the function of material accumulation, the material no longer enters the material return pipe 16, but only continuously moves to the air outlet 14 end with the action of the lifting plate 17 and is finally discharged. Side baffles extending obliquely upward are designed on both sides of the discharge chute 12 for recovering the materials thrown out from the inlet and outlet 13 as the drum 1 rotates.

Claims (4)

1. circulation drum-type rapeseed dryer in a material, comprise rack-mounted cylinder, hot air apparatus and whirligig, described cylinder is provided with air inlet, air outlet and feed inlet and outlet, described feed inlet and outlet is provided with the cover plate of the described feed inlet and outlet of sealing, the air outlet of described hot air apparatus is connected with the air inlet of described cylinder, described cylinder drives and rotates along axis by described whirligig, it is characterized in that, described feed inlet and outlet is arranged on described air outlet one side, direction from described air inlet to air outlet on the inwall of described cylinder is provided with many lifting blades, the axis of described lifting blade and described cylinder is provided with an angle, described angle makes the interior material of described cylinder along with described drum rotating moves to air outlet from air inlet, be fixed with the feed back pipe on described lifting blade, described feed back pipe in the shape of a spiral and import be arranged on the air opening end of described cylinder and be close to described inner wall of rotary drum, the outlet of described feed back pipe is arranged on the air inlet end of described cylinder, the direction of rotation of described feed back pipe enters into feed back pipe material while making described drum rotating moves to the port of export from entrance point.
2. circulation drum-type rapeseed dryer in material according to claim 1, it is characterized in that, described hot air apparatus comprises electric heater, warm-air pipe and blower fan, one end of described warm-air pipe is connected with the air inlet of described cylinder, the other end is connected with described fan outlet, is enclosed with described electric heater on described warm-air pipe.
3. circulation drum-type rapeseed dryer in material according to claim 1 and 2, it is characterized in that, described whirligig comprises roller, roller shaft, motor, decelerator and roller groove, the outer wall of described cylinder is provided with a plurality of described roller groove around described cylinder axis one circle, on described frame, motor is installed, decelerator and roller shaft, on described roller shaft, roller is installed, described motor is connected with described roller shaft by decelerator and drives the rotation of described roller shaft, described roller shaft is arranged on described cylinder downside, described roller is arranged in described roller groove, described roller drives described drum rotating.
4. circulation drum-type rapeseed dryer in material according to claim 1, is characterized in that, described frame is provided with blowpit, and described blowpit is arranged on the below of described feed inlet and outlet.
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CN113203262B (en) * 2021-04-27 2022-07-19 湖南农业大学 Three-pass cyclone type rapeseed drying intelligent control system

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