CN103415603B - Grease composition - Google Patents

Grease composition Download PDF

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Publication number
CN103415603B
CN103415603B CN201280009920.9A CN201280009920A CN103415603B CN 103415603 B CN103415603 B CN 103415603B CN 201280009920 A CN201280009920 A CN 201280009920A CN 103415603 B CN103415603 B CN 103415603B
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Prior art keywords
alkyl
cyclohexyl
lubricant composition
formula
thickening agent
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CN201280009920.9A
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CN103415603A (en
Inventor
山本正道
佐藤雄太
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Kyodo Yushi Co Ltd
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Kyodo Yushi Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M115/00Lubricating compositions characterised by the thickener being a non-macromolecular organic compound other than a carboxylic acid or salt thereof
    • C10M115/08Lubricating compositions characterised by the thickener being a non-macromolecular organic compound other than a carboxylic acid or salt thereof containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/02Mixtures of base-materials and thickeners
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/02Well-defined aliphatic compounds
    • C10M2203/0206Well-defined aliphatic compounds used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/02Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
    • C10M2205/028Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
    • C10M2205/0285Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/282Esters of (cyclo)aliphatic oolycarboxylic acids
    • C10M2207/2825Esters of (cyclo)aliphatic oolycarboxylic acids used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/283Esters of polyhydroxy compounds
    • C10M2207/2835Esters of polyhydroxy compounds used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/10Amides of carbonic or haloformic acids
    • C10M2215/102Ureas; Semicarbazides; Allophanates
    • C10M2215/1026Ureas; Semicarbazides; Allophanates used as thickening material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/02Pour-point; Viscosity index
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/02Bearings
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/04Oil-bath; Gear-boxes; Automatic transmissions; Traction drives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2050/00Form in which the lubricant is applied to the material being lubricated
    • C10N2050/10Semi-solids; greasy
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/66Special parts or details in view of lubrication
    • F16C33/6603Special parts or details in view of lubrication with grease as lubricant
    • F16C33/6633Grease properties or compositions, e.g. rheological properties

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

The present invention provides a grease composition which comprises a thickening agent and a base oil, wherein the thickening agent is a diurea compound represented by formula (1) and the proportion of the thickening agent in the grease composition is 3-20 mass%. (In formula (1), R2 represents a diphenylmethane group. R1 and R3 may be the same or different and each represent a cyclohexyl group or a linear or branched C8-22 alkyl group. In formula (1), the proportion of the number of moles of cyclohexyl groups to the total number of moles of cyclohexyl groups and alkyl groups [{(number of cyclohexyl groups)/((number of cyclohexyl groups)+(number of alkyl groups))}100] is 70-80 mol%.)

Description

Lubricant composition
Technical field
The present invention relates to one kind can be used for rolling bearing, gear, ball-screw, linear motion bearing, cam and joint Etc. the lubricant composition of the lubrication of various machine components.
Background technology
In recent years, from from the viewpoint of cutting down and consume the energy, with automobile as representative, electrical equipment used in each industry or Machine components seek high efficiency, carry out the various researchs such as lightweight, the improvement of structure of part.Particularly with rotary body Machine components due to stir lubricant, therefore, its resistance causes energy loss.Therefore, seek a kind of low lubrication of stirring resistance Agent.
For example in engine oil and gear box oil, in order to reduce the stirring resistance of lubricating oil, proposition has lowering viscousity (non- Patent documentation 1 and 2).However, these countermeasures cause the oil film breakdown of the lowering viscousity due to oil, lubrication portion surface is caused Damage.
Even if due to grease have can long-time without can also lubricate to fat, sealing device is simple, requirement is few, let out What dew caused is stained few grade aspect more excellent than lubricating oil, therefore, can be used for many machine components with rotary body.However, As grease is the lubricant of the semi-solid containing base oil and thickening agent, therefore compared with lubricating oil, apparent viscosity height, Stirring resistance is big.
So far, in order to reduce the stirring resistance of grease, will reduce as much as possible in the same manner as the situation of lubricating oil The kinematic viscosity of base oil is used as common method.For example in patent documentation 1, proposition has a kind of use containing ad hoc structure The lubricant composition of the base oil of diester oil, it is 20.16mm that the kinematic viscosity at 40 DEG C is recorded in embodiment2The two of/s Ester oil.
But, if the kinematic viscosity of grease base plinth oil declines, although stirring resistance is reduced, and with regard to lubricating oil It is described similarly to produce oil film breakdown, it is impossible to meet the sufficient life-span, for example peel off life-span, the life-span of killing (seizure Life), the base oil that can be used is limited.
Prior art literature
Patent documentation
Patent documentation 1:Japanese Unexamined Patent Publication 2009-132754 publications
Non-patent literature
Non-patent literature 1:Distant mountain, big gloomy, cylinder well, Yamamoto:《Low friction gasoline engine machine oil-lowering viscousity and friction are adjusted Whole dose of effect》, central authorities of Toyota institute R & D summaries, Vol.32, No.4 (1997.12)
Non-patent literature 2:Jin Ben, u'eno, piece mountain, assistant rattan:《The technology trend and exploitation commodity of transmission commodity》, NTN TECHNICAL REVIEW, No.75 (2007)
The content of the invention
Invention problem to be solved
The invention solves the problems that problem be, there is provided it is a kind of reduce stirring resistance lubricant composition.
In addition, the problem of the present invention is, there is provided a kind of machine components for having enclosed the lubricant composition.
Means for solving the problems
The present inventor etc. are solved by for the appropriate thickening agent of above-mentioned project selection.
That is, according to the present invention, there is provided lubricant composition below and machine components:
1. a kind of lubricant composition, which contains thickening agent and base oil, and the thickening agent is two shown in following formula (1) The ratio of the amounts of thickener in carbamide compound, and lubricant composition is 3~20 mass %.
[chemical formula 1]
Formula (1)
In formula (1), R2Represent diphenylmethyl alkyl.R1And R3Cyclohexyl or carbon number 8 can be represented with identical or different ~22 straight or branched alkyl.In formula (1), the molal quantity of cyclohexyl is relative to cyclohexyl and the ratio of the total mole number of alkyl ((hexamethylene radix)/(hexamethylene radix+alkyl number) × 100) are 70~80 moles of %.
2. the lubricant composition as described in above-mentioned 1, wherein, thickening agent is that alkyl is carbon number 16~20 in formula (1) Straight chained alkyl two carbamide compounds.
3. the lubricant composition as described in above-mentioned 1 or 2, which is used for rolling bearing, gear, ball-screw, linear motion Bearing, cam and joint.
4. a kind of machine components, which has enclosed the lubricant composition any one of above-mentioned 1~3.
Invention effect
According to the present invention it is possible to provide a kind of lubricant composition for reducing stirring resistance.The grease group of the present invention Compound will not reduce the kinematic viscosity of base oil, can suppress the generation of oil film breakdown and fully meet the long-life.
Specific embodiment
Thickening agent
As the thickening agent of grease, it is however generally that, more using the lubricating life and two ureas with versatility for showing length Type grease.In the present invention, the two urea types manufactured by coordinating cycloaliphatic amines and aliphatic amine with specific molar ratio are selected Grease.This two ureas type grease is represented by following formula (1):
[chemical formula 2]
In formula (1), R2Represent diphenylmethyl alkyl.It is preferred that 4,4- diphenyl methanes.R1And R3Can be with identical or different, table Show cyclohexyl or carbon number 8~22, the preferably straight or branched alkyl of preferred carbon number 16~20, direct-connected alkyl.Formula (1) In, ratio ((hexamethylene radix)/(the hexamethylene radix+alkyl of the molal quantity of cyclohexyl relative to cyclohexyl and the total mole number of alkyl Number) × 100) it is 70~80 moles of %.
By using above-mentioned thickening agent, the amount of thickening agent can be reduced.By in base oil containing the above-mentioned of specified quantitative Thickening agent, can reduce the stirring resistance of grease.Specifically, grease composition of the content of thickening agent relative to the present invention The quality of thing be 3~20 mass %, preferably 5~15 mass %.
In addition, metal soap, bentonite, silica gel are unsatisfactory for thermostability, that is, the bearing lubrication life-span being unsatisfactory under high temperature.Separately Outward, although fluorine system thickening agent meets thermostability but very expensive, shortage versatility.
Base oil
The species and kinematic viscosity of the base oil in the present invention is not particularly limited.Base oil is selected as needed can Species and kinematic viscosity.But, the kinematic viscosity as base oil contained in the grease as rolling bearing at 40 DEG C, Preferably 10~200mm2/ s, more preferably 15~100mm2/s.Base oil can be used alone one kind, it is also possible to and with 2 kinds with On.
As the species of the base oil that can be used in the present invention, substantially there are mineral oil, artificial oil.As the example of artificial oil Son, can enumerate the synthesis hydrocarbon representated by ester system artificial oil representated by diester oil, polyol ester, poly-alpha-olefin, polybutene Ether system artificial oil, the polyglycols system artificial oil representated by polypropylene glycol, silicone-based synthesis representated by oil, alkyl diphenyl base ether Oil, fluorine system artificial oil.Wherein, due to artificial oil excellent heat resistance, therefore it is preferred that.More preferably synthetic hydrocarbon oil and ester system artificial oil.If Containing these base oils, then the stirring resistance under low temperature can be further reduced.As synthetic hydrocarbon oil, preferred poly-alpha-olefin.Make For ester system artificial oil, preferred pentaerythritol ester, trihydroxymethylpropanyl ester.
Additive
The lubricant composition of the present invention can contain all kinds of additives as needed.As an example, amine can be enumerated The inorganic passivants such as the antioxidant representated by system, phenol system, sodium nitrite, sulfonate system, succinic acid system, amine system, carboxylate institute The antirust agent of representative.Corrosion inhibitor for metal representated by benzotriazole, oiliness improver representated by fatty acid, fatty acid ester, phosphate ester, Anti-wear agent, extreme pressure agent representated by phosphorus system, sulfur system, organic metal system, the solid profit representated by oxidized metal salt and molybdenum bisuphide Lubrication prescription etc..The usage amount of these compositions is usually 0.1~20 mass % or so, preferably 0.5~10 mass %.
Mixing consistency
The mixing denseness of the lubricant composition of the present invention can be adjusted according to application target, and preferably 200~440. When being particularly used for bearing, if excessively soft, worry leakage, it is therefore preferable that being 200~350.
The lubricant composition of the present invention can be enclosed various machine components and be used.As various machine components, can To enumerate:Rolling bearing, gear, ball-screw, linear motion bearing, cam and joint etc..Specifically, industry can be enumerated Machinery various motor, the various motor of office equipment, the various motor of automobile, car electrics part or subsidiary engine part Gear used in decelerator or accelerator of rolling bearing Deng used in, windmill or robot, automobile etc. etc., it is electronic Ball-screw used in servo steering system or work mechanism etc., the straight line used in industry machine or electronic equipment etc. Motion bearings, cam or joint.
Embodiment 1
Test preparation of greases
The lubricant composition of embodiment and comparative example is prepared using the thickening agent shown in table 1 and base oil.Specifically, The amine reaction of 4,4- methyl diphenylene diisocyanates and regulation is made in base oil, after intensification, cooling, is kneaded with 3 roller mills, Obtain the lubricant composition of embodiment 1 and 2 and comparative example 1~9.Based on oil, using surveying according to JIS K222023. The fixed kinematic viscosity at 40 DEG C is 70.2mm2The synthetic hydrocarbon oil of/s is poly-alpha-olefin oil or the kinematic viscosity at 40 DEG C For 11.6mm2The diester oil of/s is di-n-octyl sebacate.Amounts of thickener is with the mixing denseness (test method of lubricant composition JIS K22207.) it is that 300 mode is adjusted.
Compositionss made above are evaluated by following test methods.Show the result in table 1.
Test method
Stirring resistance (flow graph)
Test carries out surveying foot using the determination of viscoelasticity device Physica MCR301 of Anton Paar company systems.
The coated test grease between the plate of regulation, after being set as the distance between plates for specifying, it is unnecessary that removing is oozed out Grease.Then, read shear stress when being rotated with following shown shear rates.
Experimental condition is as follows.
Shear rate:1~104s-1
Test temperature:25℃
Distance between plates:0.2mm
Board diameter:25mm
Evaluate
Calculate shear rate 1~104s-1When shear stress meansigma methodss as measurement result.
It is qualified less than 2000Pa
More than 2000Pa is unqualified
Table 1
The shear stress (=stirring resistance) of the lubricant composition of the embodiment 1 and 2 of the two urea thickening agents containing the present invention It is low and good, on the other hand, it is not that the shear stress of the comparative example 1~9 of two ureas thickening agent of the invention is high.In addition, comparative example 9 with Oil based on low viscous diester oil, the two urea thickening agents due to not being the present invention, therefore, shear stress is high.

Claims (3)

1. a kind of lubricant composition, which contains thickening agent and base oil, and the thickening agent is two ureas shown in following formula (1) The ratio of the amounts of thickener in compound, and lubricant composition is 3~20 mass %, and the base oil is from by Ji Wusi The artificial oil selected in the group of alcohol ester, trihydroxymethylpropanyl ester and their mixture composition,
In formula (1), R2Represent diphenylmethyl alkyl, R1And R3The straight of cyclohexyl or carbon number 18 can be represented with identical or different Alkyl group, in formula (1), the molal quantity of cyclohexyl relative to cyclohexyl and the ratio of the total mole number of alkyl, i.e. (hexamethylene radix)/ (hexamethylene radix+alkyl number) × 100 are 70~80 moles of %.
2. a kind of lubricant composition in rolling bearing, gear, ball-screw, linear motion bearing, cam or joint should With, the lubricant composition contains thickening agent and base oil, and the thickening agent is two carbamide compounds shown in following formula (1), And the ratio of the amounts of thickener in lubricant composition be 3~20 mass %, the base oil be from by pentaerythritol ester, The artificial oil selected in the group of trihydroxymethylpropanyl ester and their mixture composition,
In formula (1), R2Represent diphenylmethyl alkyl, R1And R3The straight of cyclohexyl or carbon number 18 can be represented with identical or different Alkyl group, in formula (1), the molal quantity of cyclohexyl relative to cyclohexyl and the ratio of the total mole number of alkyl, i.e. (hexamethylene radix)/ (hexamethylene radix+alkyl number) × 100 are 70~80 moles of %.
3. a kind of machine components, which has enclosed the lubricant composition described in the claims 1.
CN201280009920.9A 2011-02-22 2012-02-22 Grease composition Active CN103415603B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2011035734A JP2012172066A (en) 2011-02-22 2011-02-22 Grease composition
JP2011-035734 2011-02-22
PCT/JP2012/054256 WO2012115141A1 (en) 2011-02-22 2012-02-22 Grease composition

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CN103415603B true CN103415603B (en) 2017-04-26

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US (1) US20130310292A1 (en)
JP (1) JP2012172066A (en)
KR (1) KR20130118936A (en)
CN (1) CN103415603B (en)
DE (1) DE112012000940T5 (en)
WO (1) WO2012115141A1 (en)

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Publication number Priority date Publication date Assignee Title
JP2009270058A (en) * 2008-05-09 2009-11-19 Kyodo Yushi Co Ltd Grease composition for constant-velocity joint and constant-velocity joint
JP6268642B2 (en) 2014-03-12 2018-01-31 協同油脂株式会社 Grease composition and grease bearing wheel bearing
JP6348050B2 (en) * 2014-11-05 2018-06-27 日本グリース株式会社 Biodegradable grease composition for wind power generator
WO2016125859A1 (en) 2015-02-05 2016-08-11 出光興産株式会社 Grease and method for manufacturing grease
JP6750215B2 (en) * 2015-12-17 2020-09-02 日本精工株式会社 Telescopic shaft for vehicle steering shaft and electric power steering device
WO2017171020A1 (en) * 2016-03-31 2017-10-05 出光興産株式会社 Lubricating oil composition, and precision reduction gear using same
JP6885686B2 (en) 2016-07-26 2021-06-16 協同油脂株式会社 Grease composition
JP2018065971A (en) * 2016-10-21 2018-04-26 株式会社ジェイテクト A grease composition and a roller bearing filled with grease composition

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JP2979274B2 (en) * 1992-06-29 1999-11-15 日本精工株式会社 Grease composition for high-speed rolling bearings
JP2008286230A (en) * 2007-05-15 2008-11-27 Nsk Ltd Rolling bearing for motor
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JP5191219B2 (en) * 2007-11-28 2013-05-08 コスモ石油ルブリカンツ株式会社 Grease composition
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US20130310292A1 (en) 2013-11-21
WO2012115141A1 (en) 2012-08-30
DE112012000940T5 (en) 2013-11-21
JP2012172066A (en) 2012-09-10
CN103415603A (en) 2013-11-27
KR20130118936A (en) 2013-10-30

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