Summary of the invention
The object of the invention is to overcome deficiency of the prior art, provide a kind of fill a prescription simple, blast performance is good, the product shelf-stable, have certain water repelling property, the production technique intrinsic safety is high, production capacity is large, energy consumption is little and with low cost powder emulsified ammoniumnitrate explosives.
For achieving the above object, the technology used in the present invention means are: a kind of powder emulsified ammoniumnitrate explosives comprises the following composition mixed with mass percent: ammonium nitrate 89~95, SODIUMNITRATE 0~5.5, oil phase material 3~5, alkyl imidazoline emulsifying salt agent 1.5~2.5, water 0.1~0.3; Wherein, the compositions of mixtures oxygenant of ammonium nitrate or ammonium nitrate and SODIUMNITRATE, oil phase material and the agent of alkyl imidazoline emulsifying salt form combustible agent, and by emulsification, liquid-phase mixing, spraying drying form a kind of uniform oily peritectic explosive composition.
Further, described oil phase material adopts saturated branched alkane derivative.
Further, described saturated branched alkane derivative refers to one or more mixing of SEMI-REFINED PARAFFIN WAX, ceresine, compound wax, machine oil.
Further, described alkyl imidazoline salt emulsifying agent refers to: dodecenylsuccinic acid 17 alkenyl imidazoline salt T-703 or alkylphosphonic acid carboxylic acid imidazoline salt T-708.
Further, described by emulsification, liquid-phase mixing, spraying drying form a kind of uniform oily peritectic explosive composition, and concrete operation step is as follows:
The first step: add vessel in heating to dissolve in ammonium nitrate, SODIUMNITRATE and water, when temperature is heated to 135 ℃, dissolve complete, 135 ℃~138 ℃ lower heat preservation for standby use;
Second step: oil phase material and alkyl imidazoline salt emulsifying agent are joined to container together, be heated to 100 ℃ and melt fully to it, form uniform oil phase, 100 ℃~120 ℃ lower heat preservation for standby use;
The 3rd step: the container that will contain oil phase fixes, and loads onto stirring rake, at rotating speed 850rmin
-1~1100rmin
-1Under whipped state, the water material is joined in oil phase material, after feeding in raw material, continue to stir 1min, obtain the finely dispersed pasty mixture of two-phase;
The 4th step: pasty mixture prepared by the 3rd step joins in the insulation hold tank of spraying plant, when compressor reaches pressure 0.2MPa~0.3MPa, open compressed-air actuated stopping valve and hold tank baiting valve, make pasty mixture spray into loading head by Venturi tube, feed rate is 10kgmin
-1~15kgmin
-1
The 5th step: the pulverulent mixture that will collect from loading head is loft drier, and 60 ℃~70 ℃ dry 1h, then dress up powder stick with the filling powdery explosives machine, powder-charge temperature<40 ℃.
Further, in step 3, liquid-phase mixing is discontinuous, semi continuous or continous way production.
Further, the spraying plant in step 4 comprises air compressor, gas connection pipe, Venturi tube and the loading head connected successively, and is arranged on the stopping valve on gas connection pipe and is arranged on the hold tank on Venturi tube.
Compared with prior art, beneficial effect of the present invention embodies in the following areas: formula is simple, adopt the agent of alkyl imidazoline emulsifying salt, do not need very high shearing resistance, just can make oxygenant and combustible agent reach a kind of oil-in-water-type or weak Water in Oil emulsion dispersion system, because its viscosity is little, be convenient to flowing and carrying of material, moisture is easy to remove, facilitate follow-up spraying to become the smooth enforcement of powder, air stream drying, blast performance is good, the product shelf-stable, have certain water repelling property; Adopt Venturi tube to spray into powder, compressed air stream produces in Venturi tube vacuum gravitation makes streams be drawn out of by negative pressure, mixture does not need to increase the handling equipment of liquid pump or spiral pump and so on, and the energy consumption in production process is little, and the production technique intrinsic safety is high, production capacity is large, with low cost.
Embodiment
A kind of powder emulsified ammoniumnitrate explosives, comprise the following composition mixed with mass percent: ammonium nitrate 89~95, SODIUMNITRATE 0~5.5, oil phase material 3~5, alkyl imidazoline emulsifying salt agent 1.5~2.5, water 0.1~0.3; Wherein, the compositions of mixtures oxygenant of ammonium nitrate or ammonium nitrate and SODIUMNITRATE, oil phase material and the agent of alkyl imidazoline emulsifying salt form combustible agent, and by emulsification, liquid-phase mixing, spraying drying form a kind of uniform oily peritectic explosive composition.
Further, described oil phase material adopts saturated branched alkane derivative.
Further, described saturated branched alkane derivative refers to one or more mixing of SEMI-REFINED PARAFFIN WAX, ceresine, compound wax, machine oil.
Further, described alkyl imidazoline salt emulsifying agent refers to: dodecenylsuccinic acid 17 alkenyl imidazoline salt T-703 or alkylphosphonic acid carboxylic acid imidazoline salt T-708.
Further, described by emulsification, liquid-phase mixing, spraying drying form a kind of uniform oily peritectic explosive composition, and concrete operation step is as follows:
The first step: add vessel in heating to dissolve in ammonium nitrate, SODIUMNITRATE and water, when temperature is heated to 135 ℃, dissolve complete, 135 ℃~138 ℃ lower heat preservation for standby use;
Second step: oil phase material and alkyl imidazoline salt emulsifying agent are joined to container together, be heated to 100 ℃ and melt fully to it, form uniform oil phase, 100 ℃~120 ℃ lower heat preservation for standby use;
The 3rd step: the container that will contain oil phase fixes, and loads onto stirring rake, at rotating speed 850rmin
-1~1100rmin
-1Under whipped state, the water material is joined in oil phase material, after feeding in raw material, continue to stir 1min, obtain the finely dispersed pasty mixture of two-phase;
The 4th step: pasty mixture prepared by the 3rd step joins in the insulation hold tank of spraying plant, when compressor reaches pressure 0.2MPa~0.3MPa, open compressed-air actuated stopping valve and hold tank baiting valve, make pasty mixture spray into loading head by Venturi tube, feed rate is 10kgmin
-1~15kgmin
-1
The 5th step: the pulverulent mixture that will collect from loading head is loft drier, and 60 ℃~70 ℃ dry 1h, then dress up powder stick with the filling powdery explosives machine, powder-charge temperature<40 ℃.
Further, in step 3, liquid-phase mixing is discontinuous, semi continuous or continous way production.
As shown in Figure 1, the spraying plant in step 4 comprises air compressor 1, gas connection pipe 2, Venturi tube 3 and the loading head 4 connected successively, and is arranged on the stopping valve 5 on gas connection pipe 2 and is arranged on the hold tank 6 on Venturi tube 3.
Employing liquid-phase mixing technique prepares oxygenant and the combustible agent mixture can reach the high dispersing state, adopts Venturi tube spraying drying powder-forming Technology can reduce power consumption, improves the intrinsic safety of production process.
The emulsified powdered nitramon the present invention relates to refers to by emulsifying process oxygenant and combustible agent is formed to a kind of milk sap dispersion system (a kind of oil-in-water-type or weak water-in-oil-type), then by drying process with atomizing, make it slough moisture, and be dispersed into tiny micro powder granule, finally by powder charge, reach the explosive composition of certain density.This dispersion system adopts the Venturi tube spraying, and formed milk sap dispersion system is easy to into powder in spray process, and moisture is easy to remove.In spray process, compressed air stream forms vacuum gravitation at the Venturi tube venturi, makes material easily and the air-flow mixing, and streams is drawn out of by negative pressure, does not need the handling equipments such as liquid pump or spiral pump.The power that spray art consumes is less, and intrinsic safety is higher.
Embodiment 1:
Produce 10kg emulsified powdered nitramon raw material used as follows:
Ammonium nitrate 8.4kg(84.0%)
SODIUMNITRATE 0.5kg(5.0%)
Water 0.6kg(6.0%)
SEMI-REFINED PARAFFIN WAX (No. 58) 0.2kg(2.0%)
Ceresine (No. 75) 0.1kg(1.0%)
T-703 0.2kg(2.0%)
Produce the emulsified powdered nitramon concrete operation step as follows:
The first step: add vessel in heating to dissolve in ammonium nitrate, SODIUMNITRATE and water, and be warmed up to 135 ℃;
Second step: by SEMI-REFINED PARAFFIN WAX, ceresine and T-703 heat fused, and be warmed up to 100 ℃;
The 3rd step: (850rmin under whipped state
-1) the water material is joined in oil phase material and mixes, then stir 1min, form uniform pasty mixture;
The 4th step: pasty mixture prepared by the 3rd step forms powder type explosive mixture (feed rate 10kgmin through spraying plant shown in Figure 1
-1, stream pressure 0.2MPa);
The 5th step: powder type explosive mixture (60 ℃~70 ℃) the dry 1h in loft drier by the 4th step makes, then dress up powder stick with the filling powdery explosives machine.
When charge diameter is 35mm, charge density is 0.92gcm
-3The time, the moisture content of explosive composition is 0.20%, records the product blast performance to be: explosion velocity 3580ms
-1, induced detonation 12cm, capacity for work 336ml.
Embodiment 2:
Produce 10kg emulsified powdered nitramon raw material used as follows:
Ammonium nitrate 8.70kg(87.0%)
SODIUMNITRATE 0.2kg (2.0%)
Water 0.60kg(6.0%)
SEMI-REFINED PARAFFIN WAX (No. 58) 0.20kg(2.0%)
Ceresine (No. 75) 0.05kg(0.5%)
Machine oil (No. 20) 0.10kg(1.0%)
T-703 0.15kg(1.5%)
Produce emulsified powdered nitramon concrete operation step and experiment condition with embodiment 1.
When charge diameter is 35mm, charge density is 0.95gcm
-3, when the moisture content of explosive composition is 0.20%, records the product blast performance and be: explosion velocity 3960ms
-1, induced detonation 13cm, capacity for work 341ml.
Embodiment 3:
Produce 10kg emulsified powdered nitramon raw material used as follows:
Ammonium nitrate 8.90kg(89.0%)
Water 0.60kg(6.0%)
Compound wax (MF-1) 0.35kg(3.5%)
T-708 0.15kg(1.5%)
Produce emulsified powdered nitramon concrete operation step and experiment condition with embodiment 1.
When charge diameter is 35mm, charge density is 0.95gcm
-3, when the moisture content of explosive composition is 0.20%, records the product blast performance and be: explosion velocity 4050ms
-1, induced detonation 12cm, capacity for work 345ml.
Embodiment 4:
Produce 10kg emulsified powdered nitramon raw material used as follows:
Ammonium nitrate 8.4kg(84.0%)
SODIUMNITRATE 0.5kg(5.0%)
Water 0.6kg(6.0%)
Compound wax (MF-1) 0.3kg(3.0%)
T-703 0.2kg(2.0%)
Produce the emulsified powdered nitramon concrete operation step as follows:
The first step: add vessel in heating to dissolve in ammonium nitrate, SODIUMNITRATE and water, and be warmed up to 135 ℃;
Second step: by compound wax (MF-1) and T-703 heat fused, and be warmed up to 100 ℃;
The 3rd step: (1100rmin under whipped state
-1) the water material is joined in oil phase material and mixes, then stir 1min, form uniform pasty mixture;
The 4th step: pasty mixture prepared by the 3rd step forms powder type explosive mixture (feed rate 15kgmin through spraying plant shown in Figure 1
-1, stream pressure 0.3MPa);
The 5th step: powder type explosive mixture (60 ℃~70 ℃) the dry 1h in loft drier by the 4th step makes, then dress up powder stick with the filling powdery explosives machine.
When charge diameter is 35mm, charge density is 0.95gcm
-3The time, the moisture content of explosive composition is 0.20%, records the product blast performance to be: explosion velocity 4280ms
-1, induced detonation 12cm, capacity for work 341ml.
Embodiment 5:
Produce 10kg emulsified powdered nitramon raw material used as follows:
Ammonium nitrate 8.4kg(84.0%)
SODIUMNITRATE 0.5kg(5.0%)
Water 0.6kg(6.0%)
Compound wax (MF-1) 0.3kg(3.0%)
T-708 0.2kg(2.0%)
Produce the emulsified powdered nitramon concrete operation step as follows:
The first step: add vessel in heating to dissolve in ammonium nitrate, SODIUMNITRATE and water, and be warmed up to 135 ℃;
Second step: by compound wax (MF-1) and T-708 heat fused, and be warmed up to 100 ℃;
The 3rd step: (1100rmin under whipped state
-1) the water material is joined in oil phase material and mixes, then stir 1min, form uniform pasty mixture;
The 4th step: pasty mixture prepared by the 3rd step forms powder type explosive mixture (feed rate 15kgmin through spraying plant shown in Figure 1
-1, stream pressure 0.3MPa);
The 5th step: powder type explosive mixture (60 ℃~70 ℃) the dry 1h in loft drier by the 4th step makes, then dress up powder stick with the filling powdery explosives machine.
When charge diameter is 35mm, charge density is 0.95gcm
-3The time, the moisture content of explosive composition is 0.20%, records the product blast performance to be: explosion velocity 4350ms
-1, induced detonation 12cm, capacity for work 345ml.
Embodiment 6:
Produce 10kg emulsified powdered nitramon raw material used as follows:
Ammonium nitrate 8.90kg(89.0%)
Water 0.60kg(6.0%)
Compound wax (MF-1) 0.35kg(3.5%)
T-703 0.15kg(1.5%)
Produce the emulsified powdered nitramon concrete operation step as follows:
The first step: add vessel in heating to dissolve in ammonium nitrate and water, and be warmed up to 135 ℃;
Second step: by compound wax (MF-1) and T-703 heat fused, and be warmed up to 100 ℃;
The 3rd step: (1100rmin under whipped state
-1) the water material is joined in oil phase material and mixes, then stir 1min, form uniform pasty mixture;
The 4th step: pasty mixture prepared by the 3rd step forms powder type explosive mixture (feed rate 15kgmin through spraying plant shown in Figure 1
-1, stream pressure 0.3Pa);
The 5th step: powder type explosive mixture (60 ℃~70 ℃) the dry 1h in loft drier by the 4th step makes, then dress up powder stick with the filling powdery explosives machine.
When charge diameter is 35mm, charge density is 0.96gcm
-3The time, the moisture content of explosive composition is 0.20%, records the product blast performance to be: explosion velocity 4560ms
-1, induced detonation 12cm, capacity for work 348ml.
By above-described embodiment, can find out, the present invention fills a prescription simply, adopt the agent of alkyl imidazoline emulsifying salt, do not need very high shearing resistance, just can make oxygenant and combustible agent reach a kind of oil-in-water-type or weak Water in Oil emulsion dispersion system, because its viscosity is little, be convenient to flowing and carrying of material, moisture is easy to remove, and facilitates follow-up spraying to become the smooth enforcement of powder, air stream drying, and blast performance is good, the product shelf-stable, have certain water repelling property; Adopt Venturi tube to spray into powder, compressed air stream produces in Venturi tube vacuum gravitation makes streams be drawn out of by negative pressure, mixture does not need to increase the handling equipment of liquid pump or spiral pump and so on, and the energy consumption in production process is little, and the production technique intrinsic safety is high, production capacity is large, with low cost.