CN103408081B - Continuous water source water quality regulation system for laboratory testing and water supply method - Google Patents

Continuous water source water quality regulation system for laboratory testing and water supply method Download PDF

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CN103408081B
CN103408081B CN201310384613.5A CN201310384613A CN103408081B CN 103408081 B CN103408081 B CN 103408081B CN 201310384613 A CN201310384613 A CN 201310384613A CN 103408081 B CN103408081 B CN 103408081B
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water
volume pump
magnetic valve
pump
quality regulation
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CN103408081A (en
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王晓岭
童朱珏
顾航
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ZHEJIANG INSTITUTE OF QUALITY INSPECTION SCIENCE
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ZHEJIANG INSTITUTE OF QUALITY INSPECTION SCIENCE
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The invention discloses a continuous water source water quality regulation system for laboratory testing and a water supply method. The continuous water source water quality regulation system comprises a first electromagnetic valve, a second electromagnetic valve, a third electromagnetic valve, a fourth electromagnetic valve, a fifth electromagnetic valve, a sixth electromagnetic valve, a first liquid level sensing transmitter, a pH sensing transmitter, a water hardness sensing transmitter, a conductivity sensing transmitter, a second liquid level sensing transmitter, a flow sensing transmitter, a first metering pump, a second metering pump, a third metering pump, a fourth metering pump, a fifth metering pump, a high-flow water pump, a variable frequency motor water pump, an acid liquid storage tank, an alkaline liquid storage tank, a high hardness liquid storage tank, a low conductivity liquid storage tank, a clean water tank, a water quality regulation water tank, a water supply water tank, a drainage pipe, a controller and connecting pipelines. A dual-water tank structure of the water quality regulation water tank and the water supply water tank is adopted, the requirement of continuous water supply for the laboratory testing is realized, the disadvantage that the water supply of a single water tank is limited is overcome, and the fully-automatic control of the system is achieved.

Description

Laboratory test continuous source quality regulation system and water supply method
Technical field
The invention belongs to the continuous source quality regulation technology category of laboratory test, particularly relate to laboratory test continuous source quality regulation system and water supply method.
Background technology
China is household electrical appliance production and consumption state maximum in the world, many water household electronic products; Such as electric water heater, washing machine, dishwasher, the electronic toilet, domestic solar water heater etc., could use after needing to connect water source.For the sound development that specification electrical apparatus industry is orderly, the personnel safety of protection user, country and relevant industrial department successively introduce, formulate and promulgated a series of technical specifications and standard, comprise the safety to product, performance, the standard of efficiency, such as GB4706.1 " the safety first part of family expenses and similar applications electrical equipment: General Requirement ", GB4706.11 " particular requirement of the safe quick-heating type storage-type electric water heater of family expenses and similar applications electrical equipment ", GB4706.12 " particular requirement of the safe storage-type electric water heater of family expenses and similar applications electrical equipment " GB4706.24 " particular requirement that the safe electric of family expenses and similar applications electrical equipment is washed ", GB/T20289-2006 " storage-type electric water heater ", GB12021.4-2004 " electric washer energy consumption limit value and energy efficiency grade " etc.In these standards and guidelines, all corresponding requirement is proposed to testing process quality of water.Along with the change of constantly bringing forth new ideas of electric equipment products, make can more comprehensively, more accurately, more fully the technical indicator of reactor product and quality product just must have system that a set of water supply capacity is very strong for the test of product to the detection of product.The waterworks in current laboratory has well solved that water supply water temperature is constant, fluctuation degree is little and the problem of automatization, but in water quality regulation method being in the degree regulated manually, urgently improves.Comprehensive currently available products standard, mainly proposes pH value, water hardness and specific conductivity (or resistivity) corresponding requirements to test water water quality.
At present, no matter be the specialized laboratory of quality supervision unit or the test organization of electrical equipment manufacturing enterprise, in the adjustment of test quality of water, all adopt the mode of static manual shift.Specific practice is exactly the needs according to water quality regulation, water is piled in a water tank, in water, adding appropriate water quality regulation material, (such as electric conductivity regulates and adds ammonium phosphate or sodium-chlor, hardness regulates and adds calcium oxide, pH regulator adds hydrochloric acid or sodium hydroxide solution), with agitator or poking bar, stirring is carried out to solution and make it even, at difference sampling and measuring analog value, repeatedly such process, until meet standard-required, then provides to test and uses water.After completing with water, re-start water filling and regulate, can again supply water.
Obviously, there is a lot of not enough, inconvenience in existing water quality regulation and water supply method, below the defect particularize of just existing mode as follows:
1, the method for existing water quality regulation adopts artificial or semi-automatic mode, regulates efficiency very low, and time cost is large.With single water tank, water and Auto-regulator are mixed, tentatively determine feeding quantity according to the experience of testing crew and Theoretical Calculation, by the mode of agitator or hand mixing, solution is mixed, then measure in the different positions sampling of container, whether judge water quality evenly and meet the requirement of water concentration.Constantly repeat time operation, until meet water supply requirement.According to such method, only each adjustment will take half an hour by 1 hour, and labor intensive, efficiency are very low.
2, existing method limits by water tank capacity at water supply capacity.Keep the certain of water flow, the amount of capacity that water supply capacity depends on water tank of single water: capacity is large, and water supply time is long, and water quality regulation is more difficult; Capacity is little, and water supply time is short, and water quality regulation is relatively easy, but all just cannot continue to supply water after complete at Water in Water Tank in any case.This makes the test that cannot complete some products when testing, or makes test data deviation become large.
3, existing method causes large waste.Under existing method, substantially solve the above problems, the general method adopting multiple water tank to regulate different quality and Large Copacity water tank.Large Copacity water tank often occurs that test water consumption is much smaller than water tank water capacity, and making to have tested the aqueous solution a large amount of in rear water box will discharge and waste, and increases the pollution of environment.
4, existing method can also cause laboratory to test inconvenient, efficiency step-down.Due to the problem of water quality regulation, make test setup time elongated, laboratory all needs when actually operating to discharge water plan, detects and also will carry out plan according to water plan.So often cause certain day use water not enough, within second day by the time, continue to use, within certain day, use water is excessive, and cannot carry out the situations such as detection arrangement, efficiency is very low.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of laboratory to test with continuous source quality regulation system and water supply method.
Laboratory test comprises the first magnetic valve by continuous source quality regulation system, second magnetic valve, 3rd magnetic valve, 4th magnetic valve, 5th magnetic valve, 6th magnetic valve, first level sensing transmitter, pH sensing transducer, water hardness sensing transducer, conductivity sensors transmitter, second level sensing transmitter, flow sensing transmitter, first volume pump, second volume pump, 3rd volume pump, 4th volume pump, 5th volume pump, large discharge water pump, variable-frequency motor water pump, acidic liquid liquid-storing box, alkaline liquid liquid-storing box, high rigidity liquid stock solution case, low conductance liquid stock solution case, clear water water tank, water quality regulation water tank, water tank, water shoot, controller and connecting pipeline,
The input and output module that controller comprises CPU224XP DC/DC/DC module, CPU module carries, mould enter communication module, the touch-screen MT8070iH module that mould goes out 6ES7 235-OKDD22-OXAO module, power supply NES-75-24 module, CPU module carry;
First magnetic valve is connected with the first via water-in of water quality regulation water tank, acidic liquid liquid-storing box, alkaline liquid liquid-storing box, high rigidity liquid stock solution case, low conductance liquid stock solution case, the water outlet of clear water water tank is respectively through the first volume pump, second volume pump, 3rd volume pump, 4th volume pump, 5th volume pump is connected with the second road water-in of water quality regulation water tank, the first via water outlet of water quality regulation water tank is connected with water shoot through the second magnetic valve, second road water outlet of water quality regulation water tank is respectively through pH sensing transducer, water hardness sensing transducer, conductivity sensors transmitter is connected with the water-in of large discharge water pump, the first via water outlet of large discharge water pump is connected with water quality regulation water tank the 3rd road water-in through the 3rd magnetic valve, second way outlet water of large discharge water pump is connected with water tank water-in through the 4th magnetic valve, 3rd way outlet water of large discharge water pump is connected with water shoot through the 6th magnetic valve, the first via water outlet of water tank entered the 5th magnetic valve and was connected with water shoot, second road water outlet of water tank is connected with the water-in of variable-frequency motor water pump, flow sensing transmitter is connected on the pipeline of the water outlet of variable-frequency motor water pump, water quality regulation water tank, the first level sensing transmitter is respectively equipped with in water tank, second level sensing transmitter,
The CPU224XP DC/DC/DC module of controller carries out data transmission by communication module and touch-screen MT8070iH module, civil power accesses the first volume pump, the second volume pump, the 3rd volume pump, the 4th volume pump, the 5th volume pump, large discharge water pump, variable-frequency motor water pump and power supply NES-75-24 module respectively, the 11 way switch amount DO that input and output module exports 1, DO 2, DO 3, DO 4, DO 5, DO 6, DO 7, DO 8, DO 9, DO 10, DO 11, DO 12be connected with the first magnetic valve, the second magnetic valve, the 3rd magnetic valve, the 4th magnetic valve, the 5th magnetic valve, large discharge water pump, the first volume pump, the second volume pump, the 3rd volume pump, the 4th volume pump, the 5th volume pump, the 6th magnetic valve respectively, mould enters the analog quantity AI that 6 mould entrances that mould goes out 6ES7 235-OKDD22-OXAO module access the first level sensing transmitter respectively, the second level sensing transmitter, pH sensing transducer, water hardness sensing transducer, conductivity sensors transmitter, flow sensing transmitter export 1, AI 2, AI 3, AI 4, AI 5, AI 6, mould enters the analogue enlargement amount AO that mould goes out the mould outlet output of 6ES7 235-OKDD22-OXAO module 1be connected with variable-frequency motor water pump;
The test water supply method of continuous source quality regulation system in laboratory comprises the preparation flow process that supplies water, main confession Water flow-path and drainage flow path;
Supply water and prepare flow process: on touch-screen human-computer interaction interface, select water quality regulation pattern, pH value shaping modes, water hardness shaping modes, conductivity adjustment pattern, input required water supply flow value Q, pH value, water hardness G, conductivity value Z, stablize acknowledging time t 0,
Determine the flux values Q of the first volume pump 1, the second volume pump flux values Q 2, the 3rd volume pump flux values Q 3, the 4th volume pump flux values Q 4, the 5th volume pump flux values Q 5, touch-screen human-computer interaction interface inputs the water level higher limit L of water tank 0, water tank moisturizing water level value L 1, water tank water level lower limit L 2, water quality regulation water tank fill level higher limit T 0, water quality regulation water tank moisturizing water level value T 1, water quality regulation water tank water level lower limit T 2;
The main Water flow-path that supplies is made up of water quality regulation process, the injecting process and the process of discharging water, and water quality regulation process comprises pH value shaping modes, water hardness shaping modes, a conductivity adjustment mode 3 pattern:
Water quality regulation process:
PH value shaping modes: at AI 1< T 1, the 4th closed electromagnetic valve, open the first magnetic valve, until AI 1=T 0, close the first magnetic valve, large discharge water pump operation, open the 3rd magnetic valve, if AI 3> pH value, opens the first volume pump, closes the second volume pump, if AI 3< pH value, the second volume pump, closes the first volume pump, closes the 3rd volume pump, the 4th volume pump, the 5th volume pump simultaneously, makes AI 3=pH value, closes the first volume pump and the second volume pump, keeps AI 3=pH value, timing simultaneously, until t=t 0,
Water hardness shaping modes: at AI 1< T 1, the 4th closed electromagnetic valve, open the first magnetic valve, until AI 1=T 0, close the first magnetic valve, large discharge water pump operation, open the 3rd magnetic valve, if AI 4> G, opens the 5th volume pump, closes the 3rd volume pump, if AI 4< G, opens the 3rd volume pump, closes the 5th volume pump, close the first volume pump, the second volume pump, the 4th volume pump simultaneously, make AI 4=G value, closes the 3rd volume pump and the 5th volume pump, keeps AI 4=G value, timing simultaneously, until t=t 0,
Conductivity adjustment pattern: at AI 1< T 1, the 4th closed electromagnetic valve, open the first magnetic valve, until AI 1=T 0, close the first magnetic valve, large discharge water pump operation, open the 3rd magnetic valve, if AI 5> Z, opens the 5th volume pump, closes the 4th volume pump, if AI 5< Z, opens the 4th volume pump, closes the 5th volume pump, close the first volume pump, the second volume pump, the 3rd volume pump simultaneously, make AI 5=Z value, closes the 4th volume pump and the 5th volume pump, keeps AI 5=Z value, timing simultaneously, until t=t 0,
The injecting process:
At AI 2< L 1, t=t 0, large discharge water pump operation, close the 3rd magnetic valve, open the 4th magnetic valve, until AI 2=L 0or AI 1≤ T 2, close the 4th magnetic valve, large discharge water pump be out of service,
Discharge water process:
At AI 2=L 0, variable-frequency motor water pump operation, according to deviation Q-AI 6, PID controls the running frequency analog quantity AO of variable-frequency motor water pump 1, make Q=AI 6, and keep, terminate or AI until supply water 2≤ L 2, variable-frequency motor water pump is out of service;
Drainage flow path: supply water and terminate in touch-screen human-computer interaction interface end of input, draining order, open the second magnetic valve, the 3rd magnetic valve, the 4th magnetic valve, the 5th magnetic valve, the 6th magnetic valve, close the second magnetic valve, the first volume pump, the second volume pump, the 3rd volume pump, the 4th volume pump, the 5th volume pump, large discharge water pump, variable-frequency motor water pump are out of service.
The present invention is compared with background technology, and the beneficial effect had is:
Utilize the double water tank structure of water quality regulation water tank and water tank, achieve the continuous uninterrupted water needed for test, overcome the deficiency that single cistern water supply amount is limited;
By water quality regulation water tank, make full use of the control of PLC to volume pump, various sensing transducer, water pump and pipeline electromagnetic valve, achieve the automatic liquid-feeding of solution, automatically mixing, automatically detect, change these manually-operated inefficient mode;
By the double water tank structure of water quality regulation water tank and water tank, realize regulating water quality, the operational mode of water supply on one side, do not need use large water tank, reduce after test for the waste of water and environmental pollution states.
By water quality regulation water tank and water tank double water tank structure for water quality regulation convenient and swift, the feature of testing can be carried out at any time, without the need to carrying out the situation of water plan arrangement, substantially increase the testing efficiency in laboratory.
Accompanying drawing explanation
Fig. 1 is the continuous source quality regulation system structure iron of laboratory test;
Fig. 2 (a) is the water supply method schema of the continuous source quality regulation system of laboratory test;
Fig. 2 (b) is that the water supply of the continuous source quality regulation system of laboratory test prepares schema;
Fig. 2 (c) is the main water supply schema of the continuous source quality regulation system of laboratory test;
Fig. 2 (d) is the drainage flow path figure of the continuous source quality regulation system of laboratory test.
Embodiment
As shown in Figure 1, laboratory test comprises the first magnetic valve 10 by continuous source quality regulation system, second magnetic valve 11, 3rd magnetic valve 12, 4th magnetic valve 13, 5th magnetic valve 14, 6th magnetic valve 15, first level sensing transmitter 20, pH sensing transducer 21, water hardness sensing transducer 22, conductivity sensors transmitter 23, second level sensing transmitter 24, flow sensing transmitter 25, first volume pump 30, second volume pump 31, 3rd volume pump 32, 4th volume pump 33, 5th volume pump 34, large discharge water pump 35, variable-frequency motor water pump 36, acidic liquid liquid-storing box 40, alkaline liquid liquid-storing box 41, high rigidity liquid stock solution case 42, low conductance liquid stock solution case 43, clear water water tank 44, water quality regulation water tank 50, water tank 51, water shoot 60, controller 70 and connecting pipeline composition,
The input and output module 72 that controller 70 comprises CPU224XP DC/DC/DC module 71, CPU module carries, mould enter communication module 75, the touch-screen MT8070iH module 76 that mould goes out 6ES7 235-OKDD22-OXAO module 73, power supply NES-75-24 module 74, CPU module carry;
First magnetic valve 10 is connected with the first via water-in of water quality regulation water tank 50, acidic liquid liquid-storing box 40, alkaline liquid liquid-storing box 41, high rigidity liquid stock solution case 42, low conductance liquid stock solution case 43, the water outlet of clear water water tank 44 is respectively through the first volume pump 30, second volume pump 31, 3rd volume pump 32, 4th volume pump 33, 5th volume pump 34 is connected with the second road water-in of water quality regulation water tank 50, the first via water outlet of water quality regulation water tank 50 is connected with water shoot 60 through the second magnetic valve 11, second road water outlet of water quality regulation water tank 50 is respectively through pH sensing transducer 21, water hardness sensing transducer 22, conductivity sensors transmitter 23 is connected with the water-in of large discharge water pump 35, the first via water outlet of large discharge water pump 35 is connected with water quality regulation water tank 50 the 3rd road water-in through the 3rd magnetic valve 12, second way outlet water of large discharge water pump 35 is connected with water tank 51 water-in through the 4th magnetic valve 13, 3rd way outlet water of large discharge water pump 35 is connected with water shoot 60 through the 6th magnetic valve 15, the first via water outlet of water tank 51 entered the 5th magnetic valve 14 and was connected with water shoot 60, second road water outlet of water tank 51 is connected with the water-in of variable-frequency motor water pump 36, flow sensing transmitter 25 is connected on the pipeline of the water outlet of variable-frequency motor water pump 36, water quality regulation water tank 50, the first level sensing transmitter 20 is respectively equipped with in water tank 51, second level sensing transmitter 24,
The CPU224XP DC/DC/DC module 71 of controller 70 carries out data transmission by communication module 75 and touch-screen MT8070iH module 76, civil power accesses the first volume pump 30, second volume pump 31, the 3rd volume pump 32, the 4th volume pump 33, the 5th volume pump 34, large discharge water pump 35, variable-frequency motor water pump 36 and power supply NES-75-24 module 74 respectively, the 11 way switch amount DO that input and output module 72 exports 1, DO 2, DO 3, DO 4, DO 5, DO 6, DO 7, DO 8, DO 9, DO 10, DO 11, DO 12respectively with the first magnetic valve 10, second magnetic valve 11, 3rd magnetic valve 12, 4th magnetic valve 13, 5th magnetic valve 14, large discharge water pump 35, first volume pump 30, second volume pump 31, 3rd volume pump 32, 4th volume pump 33, 5th volume pump 34, 6th magnetic valve 15 is connected, mould enters 6 mould entrances that mould goes out 6ES7 235-OKDD22-OXAO module 73 and accesses the first level sensing transmitter 20 respectively, second level sensing transmitter 24, pH sensing transducer 21, water hardness sensing transducer 22, conductivity sensors transmitter 23, the analog quantity AI that flow sensing transmitter 25 exports 1, AI 2, AI 3, AI 4, AI 5, AI 6, mould enters the analogue enlargement amount AO that mould goes out the mould outlet output of 6ES7 235-OKDD22-OXAO module 73 1be connected with variable-frequency motor water pump 36,
As shown in Figure 2, the test water supply method of continuous source quality regulation system in laboratory comprises the preparation flow process that supplies water, main confession Water flow-path and drainage flow path;
Supply water and prepare flow process: on touch-screen human-computer interaction interface, select water quality regulation pattern, pH value shaping modes, water hardness shaping modes, conductivity adjustment pattern, the required water supply flow value Q(default value 8L/min of input), pH value (default value 7), water hardness G(default value 25 mmol/l), conductivity value Z(default value 800 μ S/cm), stablize acknowledging time t 0(default value 60s),
Determine the flux values Q of the first volume pump 30 1, the second volume pump 31 flux values Q 2, the 3rd volume pump 32 flux values Q 3, the 4th volume pump 33 flux values Q 4, the 5th volume pump 34 flux values Q 5, touch-screen human-computer interaction interface inputs the water level higher limit L of water tank 51 0, water tank 51 moisturizing water level value L 1, water tank 51 water level lower limit L 2, water quality regulation water tank 50 fill level higher limit T 0, water quality regulation water tank 50 moisturizing water level value T 1, water quality regulation water tank 50 water level lower limit T 2(meet T 0-T 1=T 1-T 2, L 0-L 1=L 1-L 2, T 0s 1> (L 0-L 1) S 2, S 1, S 2for the vertical section of water quality regulation water tank 50 and water tank 51 is amassed);
The main Water flow-path that supplies is made up of water quality regulation process, the injecting process and the process of discharging water, and water quality regulation process comprises pH value shaping modes, water hardness shaping modes, a conductivity adjustment mode 3 pattern:
Water quality regulation process:
PH value shaping modes: at AI 1< T 1, the 4th magnetic valve 13 cuts out, and opens the first magnetic valve 10, until AI 1=T 0, close the first magnetic valve 10, large discharge water pump 35 run, open the 3rd magnetic valve 12, if AI 3> pH value, opens the first volume pump 30, closes the second volume pump 31, if AI 3< pH value, the second volume pump 31, closes the first volume pump 30, closes the 3rd volume pump 32, the 4th volume pump 33, the 5th volume pump 34 simultaneously, makes AI 3=pH value, closes the first volume pump 30 and the second volume pump 31, keeps AI 3=pH value, timing simultaneously, until t=t 0,
Water hardness shaping modes: at AI 1< T 1, the 4th magnetic valve 13 cuts out, and opens the first magnetic valve 10, until AI 1=T 0, close the first magnetic valve 10, large discharge water pump 35 run, open the 3rd magnetic valve 12, if AI 4> G, opens the 5th volume pump 34, closes the 3rd volume pump 32, if AI 4< G, opens the 3rd volume pump 32, closes the 5th volume pump 34, close the first volume pump 30, second volume pump 31, the 4th volume pump 33 simultaneously, make AI 4=G value, closes the 3rd volume pump 32 and the 5th volume pump 34, keeps AI 4=G value, timing simultaneously, until t=t 0,
Conductivity adjustment pattern: at AI 1< T 1, the 4th magnetic valve 13 cuts out, and opens the first magnetic valve 10, until AI 1=T 0, close the first magnetic valve 10, large discharge water pump 35 run, open the 3rd magnetic valve 12, if AI 5> Z, opens the 5th volume pump 34, closes the 4th volume pump 33, if AI 5< Z, opens the 4th volume pump 33, closes the 5th volume pump 34, close the first volume pump 30, second volume pump 31, the 3rd volume pump 32 simultaneously, make AI 5=Z value, closes the 4th volume pump 33 and the 5th volume pump 34, keeps AI 5=Z value, timing simultaneously, until t=t 0,
The injecting process:
At AI 2< L 1, t=t 0, large discharge water pump 35 runs, close the 3rd magnetic valve 12, open the 4th magnetic valve 13, until AI 2=L 0or AI 1≤ T 2, close the 4th magnetic valve 13, large discharge water pump 35 be out of service,
Discharge water process:
At AI 2=L 0, variable-frequency motor water pump 36 runs, according to deviation Q-AI 6, PID controls the running frequency analog quantity AO of variable-frequency motor water pump 36 1, make Q=AI 6, and keep, terminate or AI until supply water 2≤ L 2, variable-frequency motor water pump 36 is out of service;
Drainage flow path: supply water and terminate in touch-screen human-computer interaction interface end of input, draining order, open the second magnetic valve 11, the 3rd magnetic valve 12, the 4th magnetic valve 13, the 5th magnetic valve 14, the 6th magnetic valve 15, close the second magnetic valve 11, first volume pump 30, second volume pump 31, the 3rd volume pump 32, the 4th volume pump 33, the 5th volume pump 34, large discharge water pump 35, variable-frequency motor water pump 36 be out of service.

Claims (2)

1. laboratory test is by a continuous source quality regulation system, it is characterized in that comprising the first magnetic valve (10), second magnetic valve (11), 3rd magnetic valve (12), 4th magnetic valve (13), 5th magnetic valve (14), 6th magnetic valve (15), first level sensing transmitter (20), pH sensing transducer (21), water hardness sensing transducer (22), conductivity sensors transmitter (23), second level sensing transmitter (24), flow sensing transmitter (25), first volume pump (30), second volume pump (31), 3rd volume pump (32), 4th volume pump (33), 5th volume pump (34), large discharge water pump (35), variable-frequency motor water pump (36), acidic liquid liquid-storing box (40), alkaline liquid liquid-storing box (41), high rigidity liquid stock solution case (42), high conductance liquid stock solution case (43), clear water water tank (44), water quality regulation water tank (50), water tank (51), water shoot (60), controller (70),
The input and output module (72) that controller (70) comprises CPU224XP DC/DC/DC module (71), CPU module carries, mould enter communication module (75), the touch-screen MT8070iH module (76) that mould goes out 6ES7 235-OKDD22-OXAO module (73), power supply NES-75-24 module (74), CPU module carry;
First magnetic valve (10) is connected with the first via water-in of water quality regulation water tank (50), acidic liquid liquid-storing box (40), alkaline liquid liquid-storing box (41), high rigidity liquid stock solution case (42), high conductance liquid stock solution case (43), the water outlet of clear water water tank (44) is respectively through the first volume pump (30), second volume pump (31), 3rd volume pump (32), 4th volume pump (33), 5th volume pump (34) is connected with the second road water-in of water quality regulation water tank (50), the first via water outlet of water quality regulation water tank (50) is connected with water shoot (60) through the second magnetic valve (11), second road water outlet of water quality regulation water tank (50) is respectively through pH sensing transducer (21), water hardness sensing transducer (22), conductivity sensors transmitter (23) is connected with the water-in of large discharge water pump (35), the first via water outlet of large discharge water pump (35) is connected with water quality regulation water tank (50) the 3rd road water-in through the 3rd magnetic valve (12), second road water outlet of large discharge water pump (35) is connected with water tank (51) water-in through the 4th magnetic valve (13), 3rd road water outlet of large discharge water pump (35) is connected with water shoot (60) through the 6th magnetic valve (15), the first via water outlet of water tank (51) is connected with water shoot (60) through the 5th magnetic valve (14), second road water outlet of water tank (51) is connected with the water-in of variable-frequency motor water pump (36), flow sensing transmitter (25) is connected on the pipeline of the water outlet of variable-frequency motor water pump (36), water quality regulation water tank (50), the first level sensing transmitter (20) is respectively equipped with in water tank (51), second level sensing transmitter (24),
CPU224XP DC/DC/DC module (71) carries out data transmission by communication module (75) and touch-screen MT8070iH module (76), civil power accesses the first volume pump (30), the second volume pump (31), the 3rd volume pump (32), the 4th volume pump (33), the 5th volume pump (34), large discharge water pump (35), variable-frequency motor water pump (36) and power supply NES-75-24 module (74) respectively, the 12 way switch amount DO that input and output module (72) exports 1, DO 2, DO 3, DO 4, DO 5, DO 6, DO 7, DO 8, DO 9, DO 10, DO 11, DO 12respectively with the first magnetic valve (10), second magnetic valve (11), 3rd magnetic valve (12), 4th magnetic valve (13), 5th magnetic valve (14), large discharge water pump (35), first volume pump (30), second volume pump (31), 3rd volume pump (32), 4th volume pump (33), 5th volume pump (34), 6th magnetic valve (15) is connected, mould enters 6 module inlet that mould goes out 6ES7 235-OKDD22-OXAO module (73) and accesses the first level sensing transmitter (20) respectively, second level sensing transmitter (24), pH sensing transducer (21), water hardness sensing transducer (22), conductivity sensors transmitter (23), the analog quantity AI that flow sensing transmitter (25) exports 1, AI 2, AI 3, AI 4, AI 5, AI 6, mould enters the analogue enlargement amount AO that mould goes out the module outlet output of 6ES7 235-OKDD22-OXAO module (73) 1be connected with variable-frequency motor water pump (36).
2. use a water supply method for the continuous source quality regulation system of laboratory as claimed in claim 1 test, it is characterized in that comprising supplying water and prepare flow process, main for Water flow-path and drainage flow path;
Supply water and prepare flow process: on touch-screen human-computer interaction interface, select water quality regulation pattern: pH value shaping modes, water hardness shaping modes, conductivity adjustment pattern, inputs required water supply flow value Q, pH value, water hardness G, conductivity value Z, stablizes acknowledging time t 0,
Determine the flux values Q of the first volume pump (30) 1, the second volume pump (31) flux values Q 2, the 3rd volume pump (32) flux values Q 3, the 4th volume pump (33) flux values Q 4, the 5th volume pump (34) flux values Q 5, touch-screen human-computer interaction interface inputs the water level higher limit L of water tank (51) 0, water tank (51) moisturizing water level value L 1, water tank (51) water level lower limit L 2, water quality regulation water tank (50) fill level higher limit T 0, water quality regulation water tank (50) moisturizing water level value T 1, water quality regulation water tank (50) water level lower limit T 2;
The main Water flow-path that supplies is made up of water quality regulation process, the injecting process and the process of discharging water, and water quality regulation process comprises pH value shaping modes, water hardness shaping modes, a conductivity adjustment mode 3 pattern:
Water quality regulation process:
PH value shaping modes: at AI 1< T 1, the 4th magnetic valve (13) close, open the first magnetic valve (10), until AI 1=T 0, close the first magnetic valve (10), large discharge water pump (35) run, open the 3rd magnetic valve (12), if AI 3> pH value, opens the first volume pump (30), closes the second volume pump (31), if AI 3< pH value, opens the second volume pump (31), closes the first volume pump (30), closes the 3rd volume pump (32), the 4th volume pump (33), the 5th volume pump (34) simultaneously, makes AI 3=pH value, closes the second volume pump (31), keeps AI 3=pH value, timing simultaneously, until t=t 0,
Water hardness shaping modes: at AI 1< T 1, the 4th magnetic valve (13) close, open the first magnetic valve (10), until AI 1=T 0, close the first magnetic valve (10), large discharge water pump (35) run, open the 3rd magnetic valve (12), if AI 4> G, opens the 5th volume pump (34), closes the 3rd volume pump (32), if AI 4< G, opens the 3rd volume pump (32), closes the 5th volume pump (34), close the first volume pump (30), the second volume pump (31), the 4th volume pump (33) simultaneously, make AI 4=G value, closes the 3rd volume pump (32), keeps AI 4=G value, timing simultaneously, until t=t 0,
Conductivity adjustment pattern: at AI 1< T 1, the 4th magnetic valve (13) close, open the first magnetic valve (10), until AI 1=T 0, close the first magnetic valve (10), large discharge water pump (35) run, open the 3rd magnetic valve (12), if AI 5> Z, opens the 5th volume pump (34), closes the 4th volume pump (33), if AI 5< Z, opens the 4th volume pump (33), closes the 5th volume pump (34), close the first volume pump (30), the second volume pump (31), the 3rd volume pump (32) simultaneously, make AI 5=Z value, closes the 4th volume pump (33), keeps AI 5=Z value, timing simultaneously, until t=t 0,
The injecting process:
At AI 2< L 1, t=t 0, large discharge water pump (35) runs, close the 3rd magnetic valve (12), open the 4th magnetic valve (13), until AI 2=L 0or AI 1≤ T 2, close the 4th magnetic valve (13), large discharge water pump (35) be out of service,
Discharge water process:
At AI 2=L 0, variable-frequency motor water pump (36) runs, according to deviation Q-AI 6, PID controls the running frequency analog quantity AO of variable-frequency motor water pump (36) 1, make Q=AI 6, and keep, terminate or AI until supply water 2≤ L 2, variable-frequency motor water pump (36) is out of service;
Drainage flow path: supply water and terminate in touch-screen human-computer interaction interface end of input, draining order, open the second magnetic valve (11), the 3rd magnetic valve (12), the 4th magnetic valve (13), the 5th magnetic valve (14), the 6th magnetic valve (15), close the first magnetic valve (10), the first volume pump (30), the second volume pump (31), the 3rd volume pump (32), the 4th volume pump (33), the 5th volume pump (34), large discharge water pump (35), variable-frequency motor water pump (36) are out of service.
CN201310384613.5A 2013-08-29 2013-08-29 Continuous water source water quality regulation system for laboratory testing and water supply method Expired - Fee Related CN103408081B (en)

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