CN103406793A - Universal hydraulic tool for framework machining - Google Patents

Universal hydraulic tool for framework machining Download PDF

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Publication number
CN103406793A
CN103406793A CN2013103860414A CN201310386041A CN103406793A CN 103406793 A CN103406793 A CN 103406793A CN 2013103860414 A CN2013103860414 A CN 2013103860414A CN 201310386041 A CN201310386041 A CN 201310386041A CN 103406793 A CN103406793 A CN 103406793A
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China
Prior art keywords
clamping
frock
devices
tool
locating surface
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Application number
CN2013103860414A
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Chinese (zh)
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CN103406793B (en
Inventor
鲍凯
裴龙洋
陆爰
汤志钧
汪海华
王超
柴柱
谢莹莹
宋玉奇
金伟
方孝钟
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CRRC Nanjing Puzhen Co Ltd
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CSR Nanjing Puzhen Co Ltd
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Priority to CN201310386041.4A priority Critical patent/CN103406793B/en
Publication of CN103406793A publication Critical patent/CN103406793A/en
Application granted granted Critical
Publication of CN103406793B publication Critical patent/CN103406793B/en
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Abstract

The invention relates to a universal hydraulic tool for shaft bracket machining, and belongs to the technical field of machining equipment. The universal hydraulic tool structurally comprises workbench connecting modules and at least four tool modules arranged on the workbench connecting modules, Y-direction H-shaped grooves are formed in the upper surfaces of the workbench connecting modules, the tool modules comprise locating devices, adjusting devices and clamping devices, the locating devices, the adjusting devices and the clamping devices are arranged on tool supports, and the locating devices are composed of Z-direction locating faces, Y-direction locating faces and X-direction locating faces. The adjusting devices are composed of Y-direction adjusting bolts and X-direction adjusting bolts. The middle portions of the clamping force arms of the clamping devices are movably arranged at the top ends of clamping supports through pin shafts, one ends of the clamping force arms are connected with hydraulic oil cylinders arranged on the tool supports, and clamping press blocks are movably arranged at the other ends of the clamping force arms. The universal hydraulic tool can reduce the investment of new projects in tool machining and lower production cost, meanwhile, a hydraulic system is adopted to clamp machined workpieces, the stability and the reliability of clamping force are ensured, and workpiece clamping efficiency is improved.

Description

Framework processing General hydraulic frock
Technical field
The present invention relates to a kind of framework processing General hydraulic frock, belong to the machining equipment technical field.
Background technology
Framework processing is that framework is manufactured the requisite operation in production process, and processing tool be in framework processing except process equipment one of of paramount importance technological equipment.The designing and making of processing tool carries out mainly for the characteristics of product at present, lack versatility, and the clamping form between frock and framework all adopts operation manually, in the control of clamping force, lack standard, artificial influence factor is larger, easily cause the distortion of processing and loading clamp, and deformation state is inconsistent, also brings certain difficulty for follow-up analysis.
Through retrieval, find, application number: 200920103536.0 Chinese utility model patent is introduced a kind of EMU side wall and base plate universal machining tool, although this structure can realize the clamping processing to side wall and floor, but because complex structure, machining accuracy is low, because the restriction of structure makes it can't meet the clamping demand of different departments, working (machining) efficiency is not high.
Summary of the invention
Technical problem to be solved by this invention is, overcomes the shortcoming of prior art, and a kind of framework processing General hydraulic frock is provided, and can reduce the overlapping investment of frock, reduces production costs, and improves the framework clamping precision, improves the quality of products.
In order to solve above technical problem, framework processing General hydraulic frock provided by the invention, comprise workbench link block and at least four frock modules that are arranged on described workbench link block, described workbench link block upper surface has Y-direction I-shaped groove, place has vertical U-lag in workbench link block X-direction both sides of the edge, described frock module comprises the positioner be arranged on tooling bracket, adjusting device and clamping device, described positioner is by the Z-direction locating surface, Y-direction locating surface and X-direction locating surface form, described Z-direction locating surface, Y-direction locating surface and X-direction locating surface form by adjusting nut, described adjusting device is comprised of Y-direction adjusting bolt and X-direction adjusting bolt, described clamping device is comprised of clamp bracket, the clamping arm of force and hydraulic jack, the middle part of the described clamping arm of force is movably arranged on the top of clamp bracket by bearing pin, one end of the described clamping arm of force is connected with the hydraulic jack on being arranged on described tooling bracket, and the movable mounting clamp of the other end of the described clamping arm of force presses piece.
Further technical scheme of the present invention, aforesaid framework processing General hydraulic frock, also be equipped with limit base on described tooling bracket, and described positioner is arranged and is installed along described limit base surrounding.
Aforesaid framework processing General hydraulic frock, the Y-direction adjusting bolt of described adjusting device and X-direction adjusting bolt all are arranged on described tooling bracket by regulating support, and described Y-direction adjusting bolt is all parallel with described tooling bracket upper surface with the X-direction adjusting bolt.
Aforesaid framework processing General hydraulic frock, described tooling bracket is welded by gusset in the middle of upper and lower two parallel base plates and polylith, and described middle gusset is vertically set between upper and lower two parallel base plates.
Further, aforesaid framework processing General hydraulic frock, four jiaos of described workbench link blocks all are installed with hoisting ring.
The invention has the beneficial effects as follows: frock of the present invention adopts modularized design and making, and the conscientious location of interface position key between equipment, can rely on locating slot to adjust according to different product sizes simultaneously, go for different products to guarantee this frock; The clamping of frock adopts hydraulic system to carry out, and hydraulic cylinder is installed respectively carries out on four modules, by HYDRAULIC CONTROL SYSTEM, carries out the adjustment of clamping force, meets the clamping demand of the different departments of different product.The present invention can reduce the input of new projects aspect processing tool and reduce production costs, and adopts simultaneously hydraulic system to clamp processing work, has guaranteed the reliable and stable of clamping force, has improved clamping workpiece efficiency.
The accompanying drawing explanation
Fig. 1 is frock modular structure schematic diagram of the present invention.
Fig. 2 is structural representation of the present invention.
The specific embodiment
Embodiment 1
A kind of framework processing General hydraulic frock that the present embodiment provides, structure as depicted in figs. 1 and 2, comprise workbench 5, workbench link block 1 and four frock modules 2 that are arranged on workbench link block 1, four jiaos of workbench link blocks all are installed with hoisting ring 3, workbench link block upper surface has Y-direction I-shaped groove 1-1, place has vertical U-lag 1-2 in workbench link block X-direction both sides of the edge, the frock module comprises the positioner 2-1 be arranged on tooling bracket, adjusting device 2-2 and clamping device 2-3, positioner is by the Z-direction locating surface, Y-direction locating surface and X-direction locating surface form, the Z-direction locating surface, Y-direction locating surface and X-direction locating surface form by adjusting nut, adjusting device is comprised of Y-direction adjusting bolt and X-direction adjusting bolt, and the Y-direction adjusting bolt of adjusting device and X-direction adjusting bolt all are arranged on tooling bracket by regulating support, and the Y-direction adjusting bolt is all parallel with the tooling bracket upper surface with the X-direction adjusting bolt, clamping device is comprised of clamp bracket 2-31, clamping arm of force 2-32 and hydraulic jack 2-33, the middle part that clamps the arm of force is movably arranged on the top of clamp bracket by bearing pin, an end that clamps the arm of force is connected with the hydraulic jack on being arranged on tooling bracket, and the movable mounting clamp of the other end that clamps the arm of force presses piece 2-34, limit base 6 also is installed on tooling bracket, positioner is arranged and is installed along the limit base surrounding, tooling bracket is welded by gusset in the middle of upper and lower two parallel base plates and polylith, and middle gusset is vertically set between upper and lower two parallel base plates.
Y-direction I-shaped groove and the X-direction U-shaped groove of the present embodiment by frock and 1m * 1m workbench link block positions four frock modules of frock, if framework spring strut X-direction, Y-direction centre-to-centre spacing change, can regulate spacing between X, Y-direction framework spring strut and reach the purpose that adapts to different framework models by regulating four frock modules and the matching part of frock and workbench link block.On each frock module, comprise positioner, adjusting device and clamping device: positioner is comprised of 4 Z-direction locating surfaces, 2 Y-direction locating surfaces and 1 X-direction locating surface, applicable with bolt or line, guarantee the framework of balance dimension, when needs have ringlet location, location framework, can add four positioners 4 independent frock module extensions and get final product; Adjusting device is regulated the centering of framework X, Y-direction framework location dimension by 8 Y-direction adjusting bolts and 4 X-direction adjusting bolts; Clamping device is put and is put the position compressed with needs not shaking and being offset guarantee the framework process with constant clamping force in the process of framework processing in by independent hydraulic pressure unskilled labourer.
In order to meet the demand of different frock X, Y-direction span, by frock and platen coupling part opening, be the U-shaped groove of X-direction and Y-direction I-shaped groove, each separation 100mm, can meet X, the Y-direction span is the architectural requirements of 50 integral multiples, and all the other fraction sizes can be regulated and be got final product by the frock adjusting device.Hydraulic clamp part is placed in respectively on each independent little tooling platform position, guarantees that with the combination of various criterion accessory framework need to clamp the differing heights demand at position.
In addition to the implementation, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of requirement of the present invention.

Claims (5)

1. framework is processed the General hydraulic frock, comprise workbench link block and at least four frock modules that are arranged on described workbench link block, described workbench link block upper surface has Y-direction I-shaped groove, place has vertical U-lag in workbench link block X-direction both sides of the edge, it is characterized in that: described frock module comprises the positioner be arranged on tooling bracket, adjusting device and clamping device, described positioner is by the Z-direction locating surface, Y-direction locating surface and X-direction locating surface form, described Z-direction locating surface, Y-direction locating surface and X-direction locating surface form by adjusting nut, described adjusting device is comprised of Y-direction adjusting bolt and X-direction adjusting bolt, described clamping device is comprised of clamp bracket, the clamping arm of force and hydraulic jack, the middle part of the described clamping arm of force is movably arranged on the top of clamp bracket by bearing pin, one end of the described clamping arm of force is connected with the hydraulic jack on being arranged on described tooling bracket, and the movable mounting clamp of the other end of the described clamping arm of force presses piece.
2. framework according to claim 1 is processed the General hydraulic frock, it is characterized in that: limit base also is installed on described tooling bracket, and described positioner is arranged and is installed along described limit base surrounding.
3. framework according to claim 1 and 2 is processed the General hydraulic frock, it is characterized in that: the Y-direction adjusting bolt of described adjusting device and X-direction adjusting bolt all are arranged on described tooling bracket by regulating support, and described Y-direction adjusting bolt is all parallel with described tooling bracket upper surface with the X-direction adjusting bolt.
4. framework according to claim 1 is processed the General hydraulic frock, it is characterized in that: described tooling bracket is welded by gusset in the middle of upper and lower two parallel base plates and polylith, and described middle gusset is vertically set between upper and lower two parallel base plates.
5. framework according to claim 1 processing General hydraulic frock is characterized in that: four jiaos of described workbench link blocks all are installed with hoisting ring.
CN201310386041.4A 2013-08-29 2013-08-29 Framework processing Universal hydraulic tool Active CN103406793B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201310386041.4A CN103406793B (en) 2013-08-29 2013-08-29 Framework processing Universal hydraulic tool

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CN103406793B CN103406793B (en) 2016-01-13

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104526398A (en) * 2014-12-05 2015-04-22 唐山轨道客车有限责任公司 Centering and processing device for side beam
CN105598923A (en) * 2015-11-26 2016-05-25 上海市机械施工集团有限公司 Workpiece assembling working table
CN106300841A (en) * 2015-05-29 2017-01-04 株洲南车机电科技有限公司 Linear electric motor primary rotary roasting clamping device, system and method
CN106944840A (en) * 2017-04-05 2017-07-14 苏州市联佳精密机械有限公司 Modularization auxiliary working platform group
CN107855987A (en) * 2017-11-20 2018-03-30 广州广日电梯工业有限公司 A kind of cover plate assembly tooling of escalator
CN110216500A (en) * 2019-04-29 2019-09-10 珠海格力精密模具有限公司 CNC Working piece positioning device and the lathe for using the fixture
CN112623260A (en) * 2020-07-29 2021-04-09 西安飞机工业(集团)有限责任公司 Positioning and mounting method of sleeve type structure

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080093886A1 (en) * 2006-10-19 2008-04-24 Nusbaum Howard G Retractable air deflection apparatus for reduction of vehicular air drag
CN201455689U (en) * 2009-07-06 2010-05-12 唐山轨道客车有限责任公司 Side wall and floor board universal machining tool of high-speed electricity multiple unit
CN201455690U (en) * 2009-08-06 2010-05-12 唐山轨道客车有限责任公司 Long and big structural section general machinery machining tool of high-speed electricity multiple unit
WO2011150581A1 (en) * 2010-06-04 2011-12-08 唐山轨道客车有限责任公司 Machine tool installation for assisting manufacturing railway car body bottom frame
CN103056694A (en) * 2012-12-13 2013-04-24 唐山轨道客车有限责任公司 Combination clamp
CN103100865A (en) * 2012-11-06 2013-05-15 无锡市航鹄科技有限公司 High-precision box positioning adjusting tool
CN203542152U (en) * 2013-08-29 2014-04-16 南车南京浦镇车辆有限公司 Universal hydraulic tool for machining framework

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080093886A1 (en) * 2006-10-19 2008-04-24 Nusbaum Howard G Retractable air deflection apparatus for reduction of vehicular air drag
CN201455689U (en) * 2009-07-06 2010-05-12 唐山轨道客车有限责任公司 Side wall and floor board universal machining tool of high-speed electricity multiple unit
CN201455690U (en) * 2009-08-06 2010-05-12 唐山轨道客车有限责任公司 Long and big structural section general machinery machining tool of high-speed electricity multiple unit
WO2011150581A1 (en) * 2010-06-04 2011-12-08 唐山轨道客车有限责任公司 Machine tool installation for assisting manufacturing railway car body bottom frame
CN103100865A (en) * 2012-11-06 2013-05-15 无锡市航鹄科技有限公司 High-precision box positioning adjusting tool
CN103056694A (en) * 2012-12-13 2013-04-24 唐山轨道客车有限责任公司 Combination clamp
CN203542152U (en) * 2013-08-29 2014-04-16 南车南京浦镇车辆有限公司 Universal hydraulic tool for machining framework

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104526398B (en) * 2014-12-05 2017-01-04 中车唐山机车车辆有限公司 Curb girder centering and processing equipment
CN104526398A (en) * 2014-12-05 2015-04-22 唐山轨道客车有限责任公司 Centering and processing device for side beam
CN106300841B (en) * 2015-05-29 2019-01-08 株洲南车机电科技有限公司 Linear electric motor primary rotary roasting clamping device, system and method
CN106300841A (en) * 2015-05-29 2017-01-04 株洲南车机电科技有限公司 Linear electric motor primary rotary roasting clamping device, system and method
CN105598923A (en) * 2015-11-26 2016-05-25 上海市机械施工集团有限公司 Workpiece assembling working table
CN105598923B (en) * 2015-11-26 2019-03-12 上海市机械施工集团有限公司 A kind of workpiece assembling table
CN106944840A (en) * 2017-04-05 2017-07-14 苏州市联佳精密机械有限公司 Modularization auxiliary working platform group
CN106944840B (en) * 2017-04-05 2019-03-08 苏州市联佳精密机械有限公司 Modularization auxiliary working platform group
CN107855987A (en) * 2017-11-20 2018-03-30 广州广日电梯工业有限公司 A kind of cover plate assembly tooling of escalator
CN107855987B (en) * 2017-11-20 2024-01-09 广州广日电梯工业有限公司 Cover plate assembly fixture of escalator
CN110216500A (en) * 2019-04-29 2019-09-10 珠海格力精密模具有限公司 CNC Working piece positioning device and the lathe for using the fixture
CN110216500B (en) * 2019-04-29 2024-01-26 珠海格力精密模具有限公司 CNC work piece positioner and use lathe of this anchor clamps
CN112623260A (en) * 2020-07-29 2021-04-09 西安飞机工业(集团)有限责任公司 Positioning and mounting method of sleeve type structure

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Address after: 211100, 68 North Pearl Road, Taishan Park, Nanjing hi tech Development Zone, Jiangsu, Nanjing

Patentee after: CRRC NANJING PUZHEN CO., LTD.

Address before: 211100, 68 North Pearl Road, Taishan Park, Nanjing hi tech Development Zone, Jiangsu, Nanjing

Patentee before: CSR NANJING PUZHEN Vehicles Co., Ltd.