CN103397551B - The device of establishment main push-towing rope thread and the method for working out main push-towing rope thread thereof - Google Patents
The device of establishment main push-towing rope thread and the method for working out main push-towing rope thread thereof Download PDFInfo
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- CN103397551B CN103397551B CN201310319773.1A CN201310319773A CN103397551B CN 103397551 B CN103397551 B CN 103397551B CN 201310319773 A CN201310319773 A CN 201310319773A CN 103397551 B CN103397551 B CN 103397551B
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- towing rope
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Abstract
A kind of device working out main push-towing rope thread, by the silk guide frame connected in turn, draw drum, point guide frame, shaping draw-gear, winding machine and the production line becoming dish machine to form, described shaping draw-gear has N to overlap, every sleeve forming draw-gear comprises 1 shaped device and 1 hauling machine, is provided with a buffering area between each sleeve forming draw-gear; This device for working out the method for main push-towing rope thread is: steel wire is released from draw drum, main push-towing rope thread cross sectional shape is become via silk guide frame, point guide frame, shaped device I boundling, under the traction, clamping action of hauling machine I, enter the buffering area between hauling machine I and each sleeve forming draw-gear; Finally export winding machine to by the hauling machine N of N sleeve forming draw-gear, after enforcement set a distance is wrapped, forms finished product main push-towing rope thread, by one-tenth dish machine, dish is wound into main push-towing rope thread; 2≤N≤10.This device and method can reduce internal force deviation between steel wire, reduces the length variation of steel wire in main push-towing rope thread.
Description
Technical field
The present invention relates to and a kind ofly work out the equipment of main push-towing rope thread and the method for working out main push-towing rope thread thereof.
Background technology
Current main push-towing rope thread manufacture adopts prefabrication thread method (PPWS) usually, the equipment adopted be connect in turn silk guide frame, draw drum, point guide frame, shaped device, hauling machine, winding machine, one-tenth dish machine composition production line, general technical process is: in workshop, arrange several steel wire draw drums, steel wire is drawn from each draw drum, form main push-towing rope thread via after silk guide frame, shaped device, hauling machine, winding machine, then by one-tenth dish machine, dish (see Fig. 1) is become to thread; In whole technical process, due to the difference of relative position between steel wire draw drum and shaped device, cause each steel wire in forming process, stroke to there are differences, and then the frictional resistance causing each steel wire to be subject to there are differences; Because steel wire is in loose condition (of surface) on draw drum, draw drum rotating torque can be caused to come and go in unwrapping wire process, and then cause steel wire internal force to come and go; Between each steel wire draw drum, rotating torque there are differences equally, and this causes again the difference between each steel wire internal force; Each above-mentioned influence factor all can cause steel wire internal force in thread forming process to be also in the process of dynamic change; The defect brought thus there are differences between steel wire length in thread, i.e. error in stock, and then cause in the process of thread erection, produces bad phenomenon such as drum silk, thread torsion etc.; In stock error also cause main push-towing rope under arms in process steel wire stress inconsistent, harm institution secure.
Summary of the invention
The object of the present invention is to provide a kind of improve after the device of establishment main push-towing rope thread and the method for working out main push-towing rope thread, with solve adopt existing establishment main push-towing rope thread equipment and for work out main push-towing rope thread method existing for the problems referred to above.
For solving the problems of the technologies described above, the technical scheme that the present invention takes is: a kind of device working out main push-towing rope thread, by the silk guide frame connected in turn, draw drum, divide guide frame, shaping draw-gear, winding machine and the production line becoming dish machine to form, it is characterized in that: described shaping draw-gear has N to overlap, every sleeve forming draw-gear comprises 1 shaped device and 1 hauling machine, this production line is by the silk guide frame connected in turn, draw drum, divide guide frame, shaped device I, hauling machine I, the N sleeve forming draw-gear be made up of shaped device N and hauling machine N, winding machine with become dish machine and form, a buffering area is provided with between each sleeve forming draw-gear, N is greater than 2 integers being less than 10,
When carrying out the establishment of main push-towing rope thread, steel wire is released from draw drum, become main push-towing rope thread cross sectional shape via silk guide frame, point guide frame, shaped device I boundling, under the traction, clamping action of hauling machine I, enter the buffering area between hauling machine I and each sleeve forming draw-gear; Finally export winding machine to by the hauling machine N of N sleeve forming draw-gear, after enforcement set a distance is wrapped, forms finished product main push-towing rope thread, by one-tenth dish machine, dish is wound into main push-towing rope thread.
Its another relevant technical scheme is: a kind of establishment main push-towing rope thread method, it is the device of the establishment main push-towing rope thread adopting the present invention above-mentioned, adopt the traction of more than twice or twice, buffering area is set, eliminate steel wire in the inconsistent phenomenon of forming process internal force, by error accumulation in the stock of main push-towing rope thread in buffer area, with error in the stock reducing main push-towing rope thread;
Its specific practice is: steel wire is released from draw drum, through silk guide frame, enter a point guide frame, by shaped device I, steel wire boundling is shaped to main push-towing rope thread cross-sectional geometry, driver output is carried out to buffering area by hauling machine I, after main push-towing rope thread forms pendency in buffering area, again via the shaped device N of N sleeve forming draw-gear, thread is shaped to main push-towing rope thread cross-sectional geometry, winding machine is exported to by hauling machine N, after enforcement set a distance is wrapped, forms finished product main push-towing rope thread, by one-tenth dish machine, dish is wound into main push-towing rope thread.
The further technical characteristic of described establishment main push-towing rope thread method is: in establishment main push-towing rope thread process, hauling machine I maintains constant hauling speed with the hauling machine N of each sleeve forming draw-gear, in buffering area, thread maintains constant overhang, when the shaped device II (7) that thread drum silk exceedes steel wire free nose height 15cm or torsion effect the IIth sleeve forming draw-gear is to main push-towing rope thread shaping, need to suspend completely, under maintenance hauling machine N clamp position, unclamp the clamping of hauling machine I pair of thread, error in stock and thread are reversed toward the release of draw drum direction, again, after clamping hauling machine I, the continuation establishment of main push-towing rope thread is completed.
The device of establishment main push-towing rope thread after the present invention improves and the method for working out main push-towing rope thread thereof have the following advantages and effect:
1. because the device of establishment main push-towing rope thread have employed two or more hauling machines, draw drum torque can be changed, the frictional force deviation that steel wire stroke is inconsistent to be caused and the steel wire internal force deviation that the deviation of draw drum own rotation moment is formed are confined between First hauling machine and draw drum, reduce internal force deviation between steel wire: traditional main push-towing rope thread establishment, because draw drum is in constant revolution, stagnate and rotate, the periodic state of instantaneous starting, under the state of draw drum constant revolution and instantaneous starting, there is the change of 3 ~ 4 times in its moment, thus steel wire internal force is also in (1 → 0 → 3 ~ 4 times) → (1 → 0 → 3 ~ 4 times) ... cyclic swing state in, establishment main push-towing rope thread equipment after the present invention improves can avoid this defect with the method for establishment main push-towing rope thread, the effect brought thus is, steel wire internal force uniformity in the main push-towing rope thread stock of last hauling machine traction, error in the stock reducing main push-towing rope thread.
2. owing to have employed two or more hauling machine, and be provided with buffering area between hauling machine, in the stock of main push-towing rope thread, error can be observed in thread compilation process; And error in the stock of main push-towing rope thread can be discharged in draw drum direction in the past, error in the stock that reduce further main push-towing rope thread.
Below, be further described to the device of the establishment main push-towing rope thread of the present invention and for the technical characteristic of the method for working out main push-towing rope thread and beneficial effect in conjunction with the accompanying drawings and embodiments.
Accompanying drawing explanation
Fig. 1: the device of existing establishment main push-towing rope thread and it is for working out the method flow schematic diagram of main push-towing rope thread;
Fig. 2: the present invention works out the device of main push-towing rope thread and the method flow schematic diagram for working out main push-towing rope thread thereof.
In figure:
The finished product main push-towing rope thread that 1-silk guide frame, 2-draw drum, 3-divide guide frame, 4-shaped device I, 5-hauling machine I, 6-existing apparatus to make, main push-towing rope thread, 6b-finished product main push-towing rope thread in 6a-buffering area, 7-shaped device II, 8-hauling machine II, 9-winding machine, 10-one-tenth dish machine; HC-buffering area.
Detailed description of the invention
Embodiment one
A kind of device of the establishment main push-towing rope thread with two sleeve forming draw-gears, as shown in Figure 2, the device of this establishment main push-towing rope thread is made up of the silk guide frame 1 connected in turn, draw drum 2, point guide frame 3, shaped device I 4, hauling machine I 5, shaped device II 7, hauling machine II 8, winding machine 9, one-tenth dish machine 10, between the hauling machine I 5 and the shaped device II 7 of the IIth sleeve forming draw-gear of the Ith sleeve forming draw-gear, be provided with buffering area HC; When carrying out the establishment of main push-towing rope thread, steel wire is released from draw drum 2, become main push-towing rope thread cross sectional shape via silk guide frame 1, point guide frame 3, shaped device I 4 boundling, under the traction, clamping action of hauling machine I 5, enter the buffering area HC between hauling machine I 5 and hauling machine II 8;
When carrying out the establishment of main push-towing rope thread, steel wire is released from draw drum 2, main push-towing rope thread cross sectional shape is become via silk guide frame 1, point guide frame 3, shaped device I boundling, under the traction, clamping action of hauling machine I, the buffering area HC between the shaped device II 7 entering hauling machine I and the Ith sleeve forming device draw-gear and the IIth sleeve forming draw-gear; Finally export winding machine 9 to by the hauling machine II of the IIth sleeve forming draw-gear, after enforcement set a distance is wrapped, forms finished product main push-towing rope thread 6b, be wound into dish by one-tenth dish machine 10 couples of finished product main push-towing rope thread 6b.
One as the embodiment of the present invention converts, the tricks of described shaping draw-gear can also be increased to 3 covers, 4 covers ... until N cover, N is greater than 2 integers being less than 10, between each sleeve forming draw-gear, buffering area HC is set, namely buffering area HC is set between the hauling machine and the shaped device of next sleeve forming draw-gear of a upper sleeve forming draw-gear.
The present invention works out in the device of main push-towing rope thread, and silk guide frame 1, draw drum 2, point guide frame 3, shaped device I 4, hauling machine I 5, shaped device II 7, hauling machine II 8, winding machine 9 are all known with becoming the concrete structure of dish machine 10, repeat no more herein.
Embodiment two
A kind of method working out main push-towing rope thread, it is the device of the establishment main push-towing rope thread adopted described in embodiment one, adopt the traction of more than twice or twice, buffering area is set, eliminate steel wire in the inconsistent phenomenon of forming process internal force, by error accumulation in the stock of main push-towing rope thread in buffer area, with error in the stock reducing main push-towing rope thread; Its specific practice is described below for the device of the establishment main push-towing rope thread with two sleeve forming draw-gears described in embodiment one.
As shown in Figure 2, steel wire is released from draw drum 2, through silk guide frame 1, enter point guide frame 3, by shaped device I 4, steel wire boundling is shaped to main push-towing rope thread cross-sectional geometry, driver output is carried out to buffering area HC by hauling machine I 5, after main push-towing rope thread forms pendency in buffering area, again via the shaped device II 7 of the IIth sleeve forming draw-gear, thread is shaped to main push-towing rope thread cross-sectional geometry, exports winding machine 9 to by hauling machine N, after enforcement set a distance is wrapped, form finished product main push-towing rope thread, be wound into dish by one-tenth dish machine 10 pairs of main push-towing rope threads.
In main push-towing rope thread compilation process, the hauling machine II of hauling machine I 5 and the IIth sleeve forming draw-gear maintains constant hauling speed, and in buffering area HC, thread maintains constant overhang, in buffering area
,when the high shaped device II 7 pairs of main push-towing rope threads more than 15cm or torsion effect the IIth sleeve forming draw-gear of thread drum silk string shaping, can will suspend completely, under maintenance hauling machine II clamp position, unclamp the clamping of hauling machine I 5 pairs of threads, error in stock and thread are reversed toward the release of draw drum direction; Again, after clamping hauling machine I 5, the continuation establishment of main push-towing rope thread is completed.
One as the embodiment of the present invention two converts, the tricks of described shaping draw-gear can also be increased to 3 covers, 4 covers ... until N cover, N is greater than 2 integers being less than 10, between each sleeve forming draw-gear, buffering area HC is set, namely buffering area HC is set between the hauling machine I and the shaped device of next sleeve forming draw-gear of a upper sleeve forming draw-gear.
Claims (3)
1. work out the device of main push-towing rope thread for one kind, by the silk guide frame connected in turn, draw drum, divide guide frame, shaping draw-gear, winding machine and the production line becoming dish machine to form, it is characterized in that: described shaping draw-gear has N to overlap, every sleeve forming draw-gear comprises 1 shaped device and 1 hauling machine, this production line is by the silk guide frame connected in turn (1), draw drum (2), divide guide frame (3), shaped device I (4), hauling machine I (5), the N sleeve forming draw-gear be made up of shaped device N and hauling machine N, winding machine (9) with become dish machine (10) and form, a buffering area HC is provided with between each sleeve forming draw-gear, N is greater than 2 integers being less than 10,
When carrying out the establishment of main push-towing rope thread, steel wire is released from draw drum, become main push-towing rope thread cross sectional shape via silk guide frame, point guide frame, shaped device I boundling, under the traction, clamping action of hauling machine I, enter the buffering area between hauling machine I and each sleeve forming draw-gear; Finally export winding machine (9) to by the hauling machine N of N sleeve forming draw-gear, after enforcement set a distance is wrapped, forms finished product main push-towing rope thread, by one-tenth dish machine (10), dish is wound into main push-towing rope thread.
2. an establishment main push-towing rope thread method, it is characterized in that: it is the device adopting establishment main push-towing rope thread according to claim 1, adopt the traction of more than twice or twice, buffering area is set, eliminate steel wire in the inconsistent phenomenon of forming process internal force, by error accumulation in the stock of main push-towing rope thread in buffer area, with error in the stock reducing main push-towing rope thread;
Its specific practice is: steel wire is released from draw drum (2), through silk guide frame (1), enter a point guide frame (3), by shaped device I (4), steel wire boundling is shaped to main push-towing rope thread cross-sectional geometry, driver output is carried out to buffering area by hauling machine I (5), after main push-towing rope thread forms pendency in buffering area, again via the shaped device N of N sleeve forming draw-gear, thread is shaped to main push-towing rope thread cross-sectional geometry, winding machine (9) is exported to by hauling machine N, after enforcement set a distance is wrapped, form finished product main push-towing rope thread, by one-tenth dish machine (10), dish is wound into main push-towing rope thread.
3. establishment main push-towing rope thread method according to claim 2, it is characterized in that: in establishment main push-towing rope thread process, hauling machine I (5) maintains constant hauling speed with the hauling machine N of each sleeve forming draw-gear, in buffering area HC, thread maintains constant overhang, when the high shaped device II (7) more than 15cm or torsion effect the IIth sleeve forming draw-gear of the thread drum silk string in buffering area HC is to main push-towing rope thread shaping, need to suspend completely, under maintenance hauling machine N clamp position, unclamp the clamping of hauling machine I (5) to thread, error in stock and thread are reversed toward the release of draw drum direction, again, after clamping hauling machine I (5), the continuation establishment of main push-towing rope thread is completed.
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US3231665A (en) * | 1962-09-18 | 1966-01-25 | United States Steel Corp | Stress-relieved stranded wire structure and method of making the same |
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