CN103397213A - Method for decomposing and extracting Baotou rare earth ore through mixed alkali roasting process - Google Patents

Method for decomposing and extracting Baotou rare earth ore through mixed alkali roasting process Download PDF

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CN103397213A
CN103397213A CN2013103459683A CN201310345968A CN103397213A CN 103397213 A CN103397213 A CN 103397213A CN 2013103459683 A CN2013103459683 A CN 2013103459683A CN 201310345968 A CN201310345968 A CN 201310345968A CN 103397213 A CN103397213 A CN 103397213A
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葛新芳
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Abstract

The invention relates to a clean production method for extracting rare earth from Baotou rare earth concentrate. The method comprises the following steps: chemically concentrating the Baotou rare earth concentrate, removing calcium and iron, and drying; mixing the obtained Baotou rare earth concentrate with a mixed alkali according to an ore/alkali ratio of 1:0.2-0.3, uniformly mixing, and roasting at 500-550DEG C for 1-2h, wherein the mixed alkali comprises sodium hydroxide and sodium carbonate according to a weight ratio of 2-3:1; washing with water for removing fluorine and phosphorus; optically leaching trivalent rare earth through using hydrochloric acid to prepare cerium-less rare earth chloride for an extraction section and cerium-rich ore; and dissolving the cerium-rich ore in industrial hydrochloric acid in the presence of a reducing agent for impurity removal to produce a cerium chloride solution, precipitating by ammonium bicarbonate, and calcing to prepare cerium oxide. The method for processing the Baotou rare earth ore has the advantages of good fluorine and phosphorus removal effects, solving and avoiding of the large amount of three wastes generated by a concentrated sulfuric acid process and a caustic soda process, solving of the comprehensive recovery of calcium, phosphorus and acid dissolution slag and iron thorium slag, and benefiting for the comprehensive utilization of resources.

Description

Baotou rare earth ore deposit mixed base roasting method is decomposed the Extraction of rare earth method
The method field
The invention belongs to rare-earth wet method metallurgy and chemical field, relate to the production technique that cleans of Baotou rare earth ore deposit Extraction of rare earth.
Background method
The most representative mineral of China rare earth resource-packet header baiyunebo concentrate, its rare-earth mineral is mainly by hamartite and two kinds of mineral compositions of monazite, and the mixed rare earth concentrates that the rare earth ore concentrate that forms through ore dressing mainly is comprised of hamartite and monazite is Baotou rare earth ore concentrate.Due to singularity, the complicacy of its mineral composition, its mineral decomposition, transition and the technical process such as separate and have suitable difficulty.There is no such mineral abroad, not similar extraction, isolation technique yet.
With fastest developing speed in Rare-earth Industry is rare earth permanent-magnetic material, what value was the highest in rare-earth products is also rare earth permanent-magnetic material, the value of praseodymium neodymium oxides accounts for more than 70%, because the praseodymium neodymium oxides is the main raw material of rare earth permanent-magnetic material of total rare earth (TRE) value in the light rare earths resource.It is the production of neodymium-iron-boron magnetic material that praseodymium neodymium oxides more than 80% is used for rare earth permanent-magnetic material.The extracting and separating of the praseodymium of Baotou rare earth ore deposit separation at present neodymium is all to adopt full extraction and separation technology basically, namely first extract grouping, produce Sm Eu Gd concentrate, then carry out La, Ce, Pr, Nd separate entirely, produce four kinds of pure-oxides or three kinds of pure-oxides, wherein the praseodymium neodymium oxides can be combined into a kind of product.In actual production, during extracting and separating is produced, La/Ce separates 40 grades of extraction tanks of use, and Ce/Pr separates 80 grades of extraction tanks of use.That is to say, the separation between La/Pr needs 120 grades just can complete altogether.Because industrial scale is increasing, equipment is also just more and more, takies factory building also large, takies a large amount of fixed capital, fill simultaneously the groove rare earth content also very large, overstock substantial contribution, the consumption of the P507 in production process is also large, and maximum in the straight product of producing be again to account for half cerium oxide of rare-earth products, production cost is too high, the cerium oxide selling price is always very low, and distribution state causes anxiety, and has a strong impact on enterprise's production economy benefit.
Baotou rare earth mining and metallurgy sweetening process is mainly take " sulphate method " as main at present, and " soda processes " is auxiliary.Namely " three generations's sulphate method " production cost is relatively low for " the high-temperature concentrated sulfuric acid roasting method " that generally adopts, and adaptability to raw material is strong, but exists " three wastes " amount large, easily surrounding environment is caused severe contamination, and exists difficulty of governance large, the defects such as expense height.Simultaneously, because the precious resources thorium in mineral generates the thorium pyrophosphate that is difficult to recycling after concentrated sulfuric acid roasting, be scattered in waste residue, be difficult to reclaim and process, cause these precious resources to be wasted.On the other hand, " soda processes " production technique but is subjected to grade and the base composition of rare-earth mineral, and the production process energy consumption is too high in addition, uses the enterprise of alkaline process decomposition and other smelting technology less., although there are many great scientific payoffss in the Baotou rare earth ore deposit aspect hydrometallurgy, conclusive effect is played in the development of Chinese rare-earth industry, still be in so far world lead level.But, fast development and production-scale continuous expansion along with rare-earth industry, improvement to rare-earth smelting technique, comprise that the aspects such as environmental protection, consumption reduction, utilize resources synthetically still exist many technology and technological problems, especially the innovation of Rare Earth Production extraction process and perfect, it is extremely urgent also having many work and research of technique.
Trend: the research and development rare-earth mineral is smelted to separate and is cleaned production technique, solves " three wastes " pollution problem, reduces unit consumption, improves resource utilization; In rare earth mineral products Resource Development Process to the comprehensive utilization of symbiosis, associated mineral and valuable element; Waste gas, waste water, the waste residue that produces in the rare-earth mineral treating processes recycled; The comprehensive recovery and rationally utilization; Strengthen the research work of the secondary development of rare earth mineral resources comprehensive utilization and resource, solve the resource exhaustion problem.
 
Summary of the invention
The object of the invention is to provide a kind of Baotou rare earth mining and metallurgy refining separation is cleaned production technique, and namely mixed base roasting method in Baotou rare earth ore deposit is decomposed the Extraction of rare earth method, reduces the three wastes, reduces production costs.
Baotou rare earth ore deposit mixed base roasting method is decomposed the Extraction of rare earth method, comprises the following steps:
(1) chemical mineral processing and concentrate drying
The Baotou rare earth ore deposit is through chemical mineral processing, and filter-press dehydration is dried after isolating acid bubble filtrate again, must hang down the calcium rare-earth mineral; The solid-to-liquid ratio of described chemical mineral processing is 1:5~8, and ore deposit acid weight ratio is 1:0.5~1.0, and hydrochloric acid is added to PH and is stabilized in 0.1~0.5,25~85 ℃ of temperature of reaction, and the reaction times is 2~4 hours; The temperature of oven dry is 100~550 ℃, drying time 1.0~1.5 hours;
(2) mixed base roasting:
Low calcium rare-earth mineral and the mixed base of gained in step (1) are mixed rear roasting, obtain the ripe ore deposit of alkali roasting;
Mixed base is the powdered mixture of sodium hydroxide and sodium carbonate; With the low calcium rare-earth mineral of gained in step (1) and mixed base by ore deposit: alkali=1:0.2~0.3(weight ratio) mix,, 500~550 ℃ of roastings 1~2 hour, obtain the ripe ore deposit of alkali roasting;
(3) washing
The ripe ore deposit of alkali roasting of step (2) gained, through being washed to PH7~PH8, dehydration, is obtained rare earth oxide ore deposit and water lotion;
(4) hydrochloric acid is excellent soaks
Sized mixing by solid-to-liquid ratio 1:2~3 in the rare earth oxide ore deposit that step (3) obtains, be REO by ore deposit acid weight ratio: hydrochloric acid=1:1.0~1.5 slowly add technical hydrochloric acid, 50~80 ℃ of excellent soaking 4 hours, when being stabilized in 1.0~2.0, PH stops excellent soaking, La in trivalent rare earth, Pr, Nd and Sm, Eu, Gd are preferentially leached, quadrivalent cerium is insoluble to dilute hydrochloric acid, and after the excellent immersion liquid removal of impurity, press filtration separates to obtain few cerium mischmetal solution and rich cerium ore deposit;
(5) preparation of cerium oxide
The mining technical hydrochloric acid of rich cerium that step (4) is obtained is REO by ore deposit acid weight ratio: hydrochloric acid=1:2.0~2.5, add simultaneously reductive agent to dissolve, under 65~95 ℃, reacted 2 hours, cerium is reduced to trivalent by tetravalence and is dissolved in hydrochloric acid, when the salt acidacidity was stabilized in 0.1~0.2M, acid was dissolved complete, filtered to obtain acid solution and sour molten slag; The acid molten slag returns to step (2) with recovering rare earth; Acid solution through removal of impurities, filter to such an extent that iron thorium slag removes to reclaim the thorium product; The filtrate that removal of impurities is filtered is solution of cerium chloride by oxidation, and solution of cerium chloride by oxidation is through ammonium bicarbonate precipitation, and calcination makes cerium oxide product; Or the direct condensing crystal of solution of cerium chloride by oxidation is made the Cerium II Chloride product.
OnThe Baotou rare earth ore deposit mixed base roasting method of stating is decomposed the Extraction of rare earth method, described Baotou rare earth ore deposit refers to the rare-earth mineral product that the packet header baiyunebo concentrate forms through ore dressing, its rare-earth mineral mainly is comprised of hamartite and monazite, and its content of rare earth REO is 40~60%.
OnThe Baotou rare earth ore deposit mixed base roasting method of stating is decomposed the Extraction of rare earth method, the concentrated calcium chloride of producing after the isolated acid bubble of the Baotou rare earth mineralising beneficiation steps in described step (1) filtrate removal impurity.
OnThe Baotou rare earth ore deposit mixed base roasting method of stating is decomposed the Extraction of rare earth method, and the mixed base in described step (2) is sodium hydroxide by weight by sodium hydroxide and sodium carbonate: sodium carbonate=2~3:1 forms;
PressLow calcium rare-earth mineral: Mixed base=1:0.2~0.3(weight ratio) will hang down the calcium rare-earth mineral with Mixed baseBe mixed evenly.
Above-mentioned Baotou rare earth ore deposit mixed base roasting method is decomposed the Extraction of rare earth method, described will hang down the calcium rare-earth mineral with Mixed baseBe mixed evenly and refer to after low calcium rare-earth mineral, sodium hydroxide, sodium carbonate is mixed in proportion pulverize in the lump; Or after solid sodium hydroxide and powdery sodium carbonate are pulverized and mixed, then and the low calcium rare-earth mineral of step (1) mix.
OnThe Baotou rare earth ore deposit mixed base roasting method of stating is decomposed the Extraction of rare earth method, and the water lotion that the middle ripe mineral water of alkali roasting of described step (3) is washed gained removes the concentrated sodium salt of producing of negative pressure, makes phosphorus, fluorine be reclaimed comprehensive utilization.
OnThe Baotou rare earth ore deposit mixed base roasting method of stating is decomposed the Extraction of rare earth method, and in described step (4), few cerium mischmetal solution condensing crystal must lack cerium rare earth chloride product or by extraction, produce praseodymium neodymium oxides and Sm Eu Gd concentrate; Rich cerium ore deposit is removed to produce cerium oxide or is dried to obtain rich cerium mineral products.
OnThe Baotou rare earth ore deposit mixed base roasting method of stating is decomposed the Extraction of rare earth method, and in described step (5), acid is dissolved to finish and filters to obtain acid solution and sour molten slag; Acid solution through removal of impurities, filter to obtain iron thorium slag; Make sour molten slag be separated with iron thorium slag, and comprehensive the recovery.
Advantage of the present invention
(1) adopt chemical mineral processing to anticipate Baotou rare earth ore concentrate, namely with diluted acid, destroy calcium mineral, calcium is leached and separates from rare-earth mineral, calcium, iron in ore deposit had both been removed, recyclable calcium again, avoid calcium, iron to produce harm to the separation and Extraction of follow-up rare-earth products, reduced the consumption of chemical industry supplementary material.
(2) process through the inventive method in the Baotou rare earth ore deposit, and defluorination, phosphorus are effective, through practice, confirms, can reach the rate of removing more than 97%; And the rare-earth mineral decomposition fully, through practice, confirms, rate of decomposition can reach more than 97%; In roasting process the cerium oxidation is good, and oxidation ratio confirms to reach more than 95% through practice; 500~550 ℃ of maturing temperatures, 1~2 hour time, equipment is simple and easy to realization, and energy consumption is low, and the production operability is good; Product of roasting is loose, and during washing, the material settling property is good, and filter dehydration is functional, and trivalent rare earth stripping that hydrochloric acid is excellent while soaking is good, and the industrial production operational condition is good.
(3) adopt processing method of the present invention to process the packet header rare-earth mineral, embodied light rare earths to produce the praseodymium neodymium oxides as main purpose.CeO in few cerium rare earth chloride 2/ REO=0~20% can be controlled arbitrarily, and the praseodymium neodymium is processed and is able to nearly one times of enrichment, Pr in rare-earth mineral through this processing method 6O 11+ Nd 2O 3/ REO22% left and right, Pr in the few cerium rare earth chloride that makes 6O 11+ Nd 2O 3/ REO can reach 40%~44%, and the content of sm-eu-gd is able to approximately one times of enrichment than also, greatly is conducive to the production of praseodymium neodymium oxides and sm-eu-gd, has avoided simultaneously the cerium of low value to take the work efficiency that extracts workshop section.Therefore the present invention can reduce in a large number facility investment and reduce production costs, and is real in hanging down facility investment, low cost movement, rare-earth mineral, short flow process, the splendid new process in processing packet header of high economic benefit.
(4) this invention also provides a kind of and has produced rich cerium mineral products with the Baotou rare earth ore deposit, or the novel process of cerium oxide.Rich cerium ore deposit can be used for the raw material of glass, pottery, rare earth ferrosilicon production, cerium purity 90~97%; Cerium oxide product, cerium purity are more than 95~98.5%, and its technical process is brief, and production cost is cheaper than extraction process, are the new breakthroughs that Baotou rare earth ore deposit chemical method is carried cerium.
(5) this invention " three wastes " amount of having solved and avoided " sulphate method ", " soda processes " to produce is large, solved the comprehensive recovery of fluorine, calcium, phosphorus, sour molten slag and iron thorium slag, be conducive to the comprehensive utilization of resource, realized simultaneously cleaning of Industrial processes, be the novel process that replaces " sulphate method ", " soda processes ", will bring great technical renovation and promotion in Baotou rare earth ore wet process metallurgical production.
(6) adopt the method for the invention, the rare earth total recovery can reach more than 90~95%.
Description of drawings
Fig. 1, Baotou rare earth ore deposit mixed base roasting method is decomposed the Extraction of rare earth method flow diagram.
Embodiment
Baotou rare earth of the present invention ore deposit, REO content are 40~60%, and its rare-earth mineral mainly forms with hamartite and monazite.Hydrochloric acid, sodium hydroxide and sodium carbonate are technical grade.The hydrochloric acid that adopts in following examples is the technical grade salable product, HCL 〉=31.0%; Sodium hydroxide is industrial solid sodium hydroxide seconds, NaOH 〉=95.0%; Sodium carbonate is technical grade III class salable product Na 2CO 3〉=98.0%.
Embodiment 1
4 tons, the Baotou rare earth ore deposit of adopting, major ingredient is: REO 41.50%; F 6.11%; P 4.05%; Fe 15.44%; CaO 7.98%.
(1) chemical mineral processing and concentrate drying
The Baotou rare earth ore deposit is through chemical mineral processing, and filter-press dehydration, dry to obtain low calcium rare-earth mineral.Filtrate is removed the assorted rear concentrated calcium chloride of producing.
Processing condition: solid-to-liquid ratio 1:4, ore deposit: hydrochloric acid is 1:1.0.4 tons, ore deposit, add water 12M 3, 4 tons of hydrochloric acid are added to PH and are stabilized in 0.1,25 ℃ of temperature of reaction, time 2 h. and bake out temperature: 500 ℃, 1.0 hours, do 3 tons, ore deposit, calcium chloride is 600kg approximately.
(2) mixed base roasting:
Mixed base is to be by weight by solid sodium hydroxide and powdery sodium carbonate: sodium hydroxide: sodium carbonate=2:1 forms through being pulverized and mixed.Low calcium rare-earth mineral and the mixed base of gained in step (1) are mixed roasting, obtain the ripe ore deposit of alkali roasting, ripe ore deposit middle-weight rare earths exists with oxide form, and cerium is oxidized to tetravalence, and fluorine generates Sodium Fluoride, and phosphorus generates sodium phosphate.
Processing condition: ore deposit: alkali=1:0.2(weight ratio), mixed base 600kg, sodium hydroxide 400kg wherein, sodium carbonate 200kg, maturing temperature: 500 ℃, 1.0 hours time.
(3) washing and waste water reclamation are processed
Through washing, the rare earth oxide ore deposit of dewatering to obtain, in approximately 1.62 tons of REO with the ripe ore deposit of alkali roasting of step (2) gained.
Processing condition: washing solid-to-liquid ratio=1:6, washing time 1 hour, 25 ℃ of temperature, washing terminal PH7.0.Water lotion goes the negative pressure condensing crystal to obtain sodium salt, with Na 2The O meter is 370kg approximately.Sodium salt contains sodium hydroxide, sodium carbonate, sodium phosphate, Sodium Fluoride, can be used for scale remover or other industrial raw material of industrial soft water processing and Industrial Boiler, thereby make phosphorus, fluorine in rare-earth mineral be reclaimed comprehensive utilization.
(4) hydrochloric acid is excellent soaks
The rare earth oxide ore deposit Jia Shui that step (3) is obtained sizes mixing, slowly add technical hydrochloric acid, quadrivalent cerium is owing to being insoluble to dilute hydrochloric acid, and the La in trivalent rare earth, Pr, Nd and Sm, Eu, Gd are preferentially leached, after the impurity such as deironing, press filtration separates to obtain few cerium mischmetal solution and rich cerium ore deposit.Few cerium mischmetal solution condensing crystal must lack cerium rare earth chloride product for extraction workshop section, and rich cerium ore deposit is removed to produce cerium oxide or dried to obtain rich cerium mineral products.
Processing condition: the excellent solid-to-liquid ratio 1:2 that soaks, ore deposit acid weight ratio is REO: hydrochloric acid=1:1.2, adds water 3M 3, 2 tons of hydrochloric acid, the excellent temperature of soaking: 50 ℃, the time: 4 hours, the excellent terminal PH1.0 that soaks, excellent immersion liquid removal of impurities terminal PH4.0~4.5.
Few cerium rare earth chloride: REO 45.32%, CeO 2/ REO 4.12%, Pr 6O 11+ Nd 2O 3/ REO 42.18%, and CaO+MgO 1.35%, Fe 2O 30.005%, SO 4 2-0.02%, 1.71 ton.Rich cerium ore deposit: CeO 2/ REO 95.21%, in 0.8 ton of REO.
(5) preparation of cerium oxide
The mining technical hydrochloric acid of rich cerium that step (4) is obtained dissolves, and with thiocarbamide, makes the cerium reductive agent, and cerium is reduced to trivalent by tetravalence and is dissolved in hydrochloric acid, and acid is dissolved to finish filters to obtain acid solution and sour molten slag.The acid molten slag returns to step (2) with recovering rare earth.Acid solution through removal of impurities, filter to such an extent that iron thorium slag removes to reclaim the thorium product.Filtrate is solution of cerium chloride by oxidation, and through ammonium bicarbonate precipitation, calcination makes cerium oxide product.
Acid molten processing condition: solid-to-liquid ratio 1:2, ore deposit acid weight ratio is REO: hydrochloric acid=1:2.5; The thiocarbamide consumption is CeO 20.05 times, add water 3 M 3, 2 tons of hydrochloric acid, thiocarbamide 40kg, 85~90 ℃ of temperature of reaction, time 2 h, reaction end: salt acidacidity 0.15M.Cerium oxide: REO 99.12%, CeO 2/ REO 98.54%, Fe 2O 30.02%, 0.773 ton.The Baotou rare earth ore deposit is through above art breading, rare earth total recovery η REO93.25%.
Embodiment 2
4 tons, the Baotou rare earth ore deposit of adopting, major ingredient is: REO 50.18%; F 7.65%; P 4.58%;
Fe?6.10%?;CaO?10.68%。
(1) chemical mineral processing and ore deposit are dry
The Baotou rare earth ore deposit is through chemical mineral processing, and filter-press dehydration, dry to obtain low calcium rare-earth mineral, and filtrate is removed the assorted rear concentrated calcium chloride of producing.
Processing condition:
Solid-to-liquid ratio 1:5, ore deposit: hydrochloric acid (weight ratio) is 1:0.8,4 tons, ore deposit adds water 17 M 3, 3.2 tons of hydrochloric acid add rear PH to be stabilized in 0.1,60 ℃ of temperature of reaction, time 2 h.Bake out temperature: 520 ℃, 1.25 hours time.Dry to such an extent that low calcium rare-earth mineral is done approximately 3 tons, ore deposit, filtrate is removed the assorted rear concentrated approximately 800kg of calcium chloride that produces.
(2) mixed base roasting:
Mixed base by flaky sodium hydrate and powdery sodium carbonate is by weight: sodium hydroxide: sodium carbonate=2.5:1 forms.
The low calcium rare-earth mineral of gained in step (1) and mixed base are pulverized in the lump and mixed roasting, obtain the ripe ore deposit of alkali roasting.Ripe ore deposit middle-weight rare earths exists with oxide form, and cerium is oxidized to tetravalence, and fluorine generates Sodium Fluoride, and phosphorus generates sodium phosphate.
Processing condition: ore deposit: alkali=1:0.25(weight ratio), mixed base 750kg, sodium hydroxide 535kg wherein, sodium carbonate 215kg, maturing temperature: 520 ℃, 1.5 hours time.
(3) washing and waste water reclamation are processed
Through washing, the rare earth oxide ore deposit of dewatering to obtain, in 1.96 tons of REO with the ripe ore deposit of alkali roasting of step (2) gained.
Processing condition: washing solid-to-liquid ratio=1:8, washing time 1 hour, temperature 60 C, washing terminal PH7.0.Water lotion goes the negative pressure condensing crystal to obtain sodium salt, with Na 2The O meter is 430kg approximately, and sodium salt contains sodium hydroxide, sodium carbonate, sodium phosphate, Sodium Fluoride, can be used for scale remover or other industrial raw material of industrial soft water processing and Industrial Boiler, thereby make phosphorus, fluorine in rare-earth mineral be reclaimed comprehensive utilization.
(4) hydrochloric acid is excellent soaks
The rare earth oxide ore deposit Jia Shui that step (3) is obtained sizes mixing, slowly add technical hydrochloric acid, quadrivalent cerium is owing to being insoluble to dilute hydrochloric acid, and the La in trivalent rare earth, Pr, Nd and Sm, Eu, Gd are preferentially leached, must lack cerium mischmetal solution after the impurity such as deironing, throw out is through the rich cerium ore deposit of dewatering to obtain.Few cerium mischmetal solution condensing crystal must lack cerium rare earth chloride product for extraction workshop section, and rich cerium ore deposit is removed to produce cerium oxide or dried to obtain rich cerium mineral products.
Processing condition: the excellent solid-to-liquid ratio 1:3 that soaks, ore deposit acid weight ratio is REO: hydrochloric acid=1:1.4, adds water 5.2M 3, 2.8 tons of hydrochloric acid, the excellent temperature of soaking: 60 ℃, the time: 4 hours, the excellent terminal PH1.0 that soaks, excellent immersion liquid removal of impurities terminal PH4.0~4.5.
Few cerium rare earth chloride: REO 45.38%, CeO 2/ REO 4.34%, Pr 6O 11+ Nd 2O 3/ REO 42.35%, and CaO+MgO 1.13%, Fe 2O 30.005%, SO 4 2-0.02%, 2.1 ton.
Rich cerium ore deposit: CeO 2/ REO 96.45%.
(5) preparation of cerium oxide
The mining technical hydrochloric acid of rich cerium that step (4) is obtained dissolves, and with thiocarbamide, makes the cerium reductive agent, and cerium is reduced to trivalent by tetravalence and is dissolved in hydrochloric acid, and acid is dissolved to finish filters to obtain acid solution and sour molten slag.The acid molten slag returns to step (2) with recovering rare earth.
Acid solution through removal of impurities, filter to such an extent that iron thorium slag removes to reclaim the thorium product.Filtrate is solution of cerium chloride by oxidation, and through ammonium bicarbonate precipitation, calcination makes cerium oxide product.
The molten processing condition of acid: ore deposit acid weight ratio is REO: hydrochloric acid=1:2.3; The thiocarbamide consumption is CeO 20.05 times, solid-to-liquid ratio 1:2.Add water 2.7M 3, 2.3 tons of hydrochloric acid, thiocarbamide 50kg, 85~90 ℃ of temperature of reaction, time 2 h, reaction end: salt acidacidity 0.15M.
Cerium oxide: REO 99.05%, CeO 2/ REO 98.32%, Fe 2O 30.02%, 0.952 ton.
The Baotou rare earth ore deposit is through above art breading, rare earth total recovery η REO94.95%.
Embodiment 3
Adopt 4 tons, Baotou rare earth ore deposit, major ingredient is: REO 60.12%; F 6.85%; P 4.31%; Fe 6.52%; CaO4.86%.
(1) chemical mineral processing and ore deposit are dry
The Baotou rare earth ore deposit is through chemical mineral processing, and filter-press dehydration, dry to obtain low calcium rare-earth mineral, and filtrate is removed the assorted rear concentrated calcium chloride of producing.
Processing condition: solid-to-liquid ratio 1:4; Hydrochloric acid weight ratio 1:0.5; 4 tons, ore deposit, add water 14M 3, 2 tons of hydrochloric acid are added to PH and are stabilized in 0.1,85 ℃ of temperature of reaction, time 2 h.Bake out temperature: 550 ℃, drying time 1.5 hours, do approximately 3 tons, ore deposit, and calcium chloride is 360kg approximately.
(2) mixed base roasting:
Mixed base connects weight ratio by sodium hydroxide and sodium carbonate: sodium hydroxide: sodium carbonate=3:1 forms.
Low calcium rare-earth mineral and the mixed base of gained in step (1) are mixed through pulverizing, and roasting obtains the ripe ore deposit of alkali roasting, and ripe ore deposit middle-weight rare earths exists with oxide form, and cerium is oxidized to tetravalence, and fluorine generates Sodium Fluoride, and phosphorus generates sodium phosphate.
Processing condition: ore deposit: alkali=1:0.3(weight ratio), mixed base 900kg, sodium hydroxide 675kg wherein, sodium carbonate 225kg.Maturing temperature: 550 ℃, time 2 h.
(3) washing and waste water reclamation are processed
Through washing, the rare earth oxide ore deposit of dewatering to obtain, in 2.35 tons of REO with the ripe ore deposit of alkali roasting of step (2) gained.
Processing condition: washing solid-to-liquid ratio=1:6, washing time 1 hour, 85 ℃ of temperature, washing terminal PH7.0, water lotion goes the negative pressure condensing crystal to obtain sodium salt, and sodium salt contains sodium hydroxide, sodium carbonate, sodium phosphate, Sodium Fluoride, can be used for scale remover or other industrial raw material of industrial soft water processing and Industrial Boiler, thereby, make phosphorus, fluorine in rare-earth mineral be reclaimed comprehensive utilization.
(4) the excellent of hydrochloric acid soaks
The rare earth oxide ore deposit Jia Shui that step (3) is obtained sizes mixing, slowly add technical hydrochloric acid, quadrivalent cerium is owing to being insoluble to dilute hydrochloric acid, La in trivalent rare earth, Pr, Nd and Sm, Eu, Gd are preferentially leached, after the impurity such as deironing, press filtration separates to obtain few cerium mischmetal solution and rich cerium ore deposit, and few cerium mischmetal solution condensing crystal must lack cerium rare earth chloride product for extraction workshop section, and rich cerium ore deposit is removed to produce cerium oxide or dried to obtain rich cerium mineral products.
Processing condition: the excellent solid-to-liquid ratio of soaking: 1:3; Ore deposit acid weight ratio is REO: hydrochloric acid=1:1.5; Add water 5.4M 3, 3.6 tons of hydrochloric acid, the excellent temperature of soaking: 80 ℃, the time: 4 hours, the excellent terminal PH1.0 that soaks, excellent immersion liquid removal of impurities terminal PH4.0~4.5.
Few cerium rare earth chloride: REO:45.36%, CeO 2/ REO:4.15%, Pr 6O 11+ Nd 2O 3/ REO:42.43%, CaO+MgO:1.07%, Fe 2O 3:0.005%, SO 4 2-0.02%, 2.56 ton.
Rich cerium ore deposit: CeO 2/ REO:96.72%, in 1.16 tons of REO.
(5) preparation of cerium oxide
The mining technical hydrochloric acid of rich cerium that step (4) is obtained dissolves, and with thiocarbamide, makes the cerium reductive agent, and cerium is reduced to trivalent by tetravalence and is dissolved in hydrochloric acid, and acid is dissolved to finish filters to obtain acid solution and sour molten slag.The acid molten slag returns to step (2) with recovering rare earth.Acid solution through removal of impurities, filter to such an extent that iron thorium slag removes to reclaim the thorium product.Filtrate is solution of cerium chloride by oxidation, and through ammonium bicarbonate precipitation, calcination makes cerium oxide product.
The molten processing condition of acid: ore deposit acid weight ratio is REO: hydrochloric acid=1:2.0; The thiocarbamide consumption is CeO 20.05 times, solid-to-liquid ratio 1:2.Add water 2.6M 3, 2.4 tons of hydrochloric acid, thiocarbamide 60kg, 85~90 ℃ of temperature of reaction, time 2 h, reaction end: salt acidacidity 0.15M.
Cerium oxide: REO99.12%, CeO 2/ REO98.53%, Fe 2O 30.02%, 1.13 ton.
The Baotou rare earth ore deposit is through above art breading, rare earth total recovery η REO95.02%.
In above-described embodiment, mixed base is to form by sodium hydroxide and sodium carbonate are mixed, for being mixed evenly, can and step (1) low calcium rare-earth mineral be pulverized and mixed in the lump; After also solid sodium hydroxide and powdery sodium carbonate can being pulverized and mixed, then and the low calcium rare-earth mineral of step (1) be mixed evenly.
In above-described embodiment, washing is a kind of continuous process, but the water lotion that produces when in step (3), the ripe mineral water of alkali roasting is washed, be regarded as the higher water lotion of concentration to the water lotion that obtains in the ripe ore deposit the 1st of alkali roasting, 2 washings, and remaining water lotion is the lower water lotion of concentration; The water lotion that concentration is higher obtains sodium salt by the negative pressure condensing crystal; The water lotion that concentration is lower returns and again is used for washing.
In above-described embodiment, solid-to-liquid ratio refers to the ratio of solid solute weight and liquid solvent volume.
Size mixing and refer to solid solute and certain quantity of fluid solvent are mixed with the stirring way, its objective is the convenience that adds solvent for next step, be conducive to solute and dissolve (commonly used while particularly preferentially leaching).
Described chemical mineral processing, namely destroy calcium mineral with diluted acid, and calcium is leached and separates from rare earth ore concentrate.
Above-described embodiment is that foregoing of the present invention is further described, but this should be interpreted as that the scope of the above-mentioned theme of the present invention only limits to above-described embodiment.All technology that realizes based on foregoing all belong to scope of the present invention.

Claims (8)

1. mixed base roasting method in Baotou rare earth ore deposit is decomposed the Extraction of rare earth method, and it is characterized in that: the method is carried out as follows:
(1) chemical mineral processing and drying
The Baotou rare earth ore deposit is through chemical mineral processing, and filter-press dehydration is dried after isolating acid bubble filtrate again, must hang down the calcium rare-earth mineral; The solid-to-liquid ratio of described chemical mineral processing is 1:5~8, and ore deposit acid weight ratio is 1:0.5~1.0, and hydrochloric acid is added to PH and is stabilized in 0.1~0.5,25~85 ℃ of temperature of reaction, and the reaction times is 2~4 hours; The temperature of described oven dry is 100~550 ℃, drying time 1.0~1.5 hours;
(2) mixed base roasting:
Low calcium rare-earth mineral and the mixed base of gained in step (1) are mixed rear roasting, obtain the ripe ore deposit of alkali roasting; Described mixed base is the powdered mixture of sodium hydroxide and sodium carbonate; It is rear 500~550 ℃ of roastings 1~2 hour that described roasting refers to that low calcium rare-earth mineral and mixed base mix;
(3) washing
The ripe ore deposit of alkali roasting of step (2) gained, through being washed to PH7~PH8, dehydration, is obtained rare earth oxide ore deposit and water lotion;
(4) hydrochloric acid is excellent soaks
Sized mixing by solid-to-liquid ratio 1:2~3 in the rare earth oxide ore deposit that step (3) obtains, be REO by ore deposit acid weight ratio: hydrochloric acid=1:1.0~1.5 slowly add technical hydrochloric acid, 50~80 ℃ of excellent soaking 4 hours, when being stabilized in 1.0~2.0, PH stops excellent soaking, La in trivalent rare earth, Pr, Nd and Sm, Eu, Gd are preferentially leached, quadrivalent cerium is insoluble to dilute hydrochloric acid, and after the excellent immersion liquid removal of impurity, press filtration separates to obtain few cerium mischmetal solution and rich cerium ore deposit;
(5) preparation of cerium oxide
The mining technical hydrochloric acid of rich cerium that step (4) is obtained is REO by ore deposit acid weight ratio: hydrochloric acid=1:2.0~2.5, add simultaneously reductive agent to dissolve, under 65~95 ℃, reacted 2 hours, cerium is reduced to trivalent by tetravalence and is dissolved in hydrochloric acid, when the salt acidacidity was stabilized in 0.1~0.2M, acid was dissolved complete, filtered to obtain acid solution and sour molten slag; The acid molten slag returns to step (2) with recovering rare earth; Acid solution through removal of impurities, filter to such an extent that iron thorium slag removes to reclaim the thorium product; The filtrate that removal of impurities is filtered is solution of cerium chloride by oxidation, and solution of cerium chloride by oxidation is through ammonium bicarbonate precipitation, and calcination makes cerium oxide product; Or the direct condensing crystal of solution of cerium chloride by oxidation is made the Cerium II Chloride product.
2. Baotou rare earth described according to claims 1 ore deposit mixed base roasting method is decomposed the Extraction of rare earth method, it is characterized in that: described Baotou rare earth ore deposit refers to the rare-earth mineral product that the packet header baiyunebo concentrate forms through ore dressing, its rare-earth mineral mainly is comprised of hamartite and monazite, and its content of rare earth REO is 40~60%.
3. Baotou rare earth ore deposit mixed base roasting method decomposition Extraction of rare earth method described according to claims 1, is characterized in that: concentrate production calcium chloride after the isolated acid bubble of the Baotou rare earth mineralising beneficiation steps in described step (1) filtrate is removed impurity.
4. Baotou rare earth described according to claims 1 ore deposit mixed base roasting method is decomposed the Extraction of rare earth method, it is characterized in that: the mixed base in described step (2) by sodium hydroxide and sodium carbonate by weight being sodium hydroxide: sodium carbonate=2~3:1 forms;
PressLow calcium rare-earth mineral: Mixed base=1:0.2~0.3(weight ratio) will hang down the calcium rare-earth mineral with Mixed baseBe mixed evenly.
5. Baotou rare earth described according to claims 4 ore deposit mixed base roasting method is decomposed the Extraction of rare earth method, it is characterized in that: described will hang down the calcium rare-earth mineral with Mixed baseBe mixed evenly and refer to after low calcium rare-earth mineral, sodium hydroxide, sodium carbonate is mixed in proportion pulverize in the lump; Or after solid sodium hydroxide and powdery sodium carbonate are pulverized and mixed, then and the low calcium rare-earth mineral of step (1) mix.
6. Baotou rare earth described according to claims 1 ore deposit mixed base roasting method is decomposed the Extraction of rare earth method, it is characterized in that: the water lotion that the middle ripe mineral water of alkali roasting of described step (3) is washed gained adopts the concentrated mode of negative pressure to produce sodium salt, makes phosphorus, fluorine be reclaimed comprehensive utilization.
7. Baotou rare earth ore deposit mixed base roasting method decomposition Extraction of rare earth method described according to claims 1, is characterized in that: lack cerium mischmetal solution condensing crystal in described step (4) and must lack cerium rare earth chloride product or by extraction, produce praseodymium neodymium oxides and Sm Eu Gd concentrate; Rich cerium ore deposit is removed to produce cerium oxide or is dried to obtain rich cerium mineral products.
8. Baotou rare earth described according to claims 1 ore deposit mixed base roasting method is decomposed the Extraction of rare earth method, it is characterized in that: in described step (5), acid is dissolved to finish and filters to obtain acid solution and sour molten slag; Acid solution through removal of impurities, filter to obtain iron thorium slag; Make sour molten slag be separated with iron thorium slag, and comprehensive the recovery.
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