CN103394419A - Unloading type centrifugal machine with filter bag conducting reciprocating vibration - Google Patents

Unloading type centrifugal machine with filter bag conducting reciprocating vibration Download PDF

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Publication number
CN103394419A
CN103394419A CN2013103425526A CN201310342552A CN103394419A CN 103394419 A CN103394419 A CN 103394419A CN 2013103425526 A CN2013103425526 A CN 2013103425526A CN 201310342552 A CN201310342552 A CN 201310342552A CN 103394419 A CN103394419 A CN 103394419A
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China
Prior art keywords
filter bag
rotary drum
central tube
filter cake
filter
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CN2013103425526A
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Chinese (zh)
Inventor
张德友
陈崔龙
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Hefei General Machinery Research Institute Co Ltd
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Hefei General Machinery Research Institute Co Ltd
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Priority to CN2013103425526A priority Critical patent/CN103394419A/en
Publication of CN103394419A publication Critical patent/CN103394419A/en
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Abstract

The invention discloses an unloading type centrifugal machine with a filter bag conducting reciprocating vibration. A drum of the unloading type centrifugal machine is of a column-taper-column three-sectional combined type structure, a filter cake is extruded due to the contraction action of the taper section of the drum, and unloading of the filter cake is facilitated. The column section at the tail end of the drum has the guide function for the reciprocating filter bag, has the guide function on the filter cake at the same time, and guides the filer cake to a filter cake unloading port of a chassis of the drum. The unloading type centrifugal machine achieves unloading through the reciprocating vibration of the filter bag, traditional unloading structures such as a scraper and a spiral are completely removed, no mechanical scraping action can play on the filter cake, the shape of crystal particles in the filter cake cannot be damaged, the structure of the crystal particles of the filter cake can be completely kept, and the unloading type centrifugal machine is particularly suitable for being used on occasions where the crystal perfection of the filter cake needs to be kept. In addition, by means of the reciprocating vibration of the filter bag, complete unloading can be achieved, and no filter cake will be left on the filter bag.

Description

A kind of filter bag reciprocating vibration discharging type centrifuge
Technical field:
The present invention relates to a kind of filter bag reciprocating vibration discharging type centrifuge.
Background technology:
The centrifuge in Separation of Solid and Liquid field is of a great variety now, from the automatic discharging mode, divides, and mainly contain: scraper automatic discharging, piston automatic discharging, spiral automatic discharging etc. are all by modes such as machine cut, extruding, and filter cake is peeled off away from filter screen.These discharge way all can produce mechanism to filter cake, destroy the crystal grain shape in filter cake, at needs, guarantee the occasion of crystal grain integrality, and these discharge way are just inapplicable.And, the mechanical discharging mode that these are traditional, all can be on filter cloth residual certain thickness filter cake, to filtering next time, have a negative impact, increased filtration resistance, or next filter cake is produced to pollution etc., and these discharge way all need to consume certain power, have increased operating cost.
Summary of the invention:
For overcoming the defect of prior art, the object of the present invention is to provide a kind of filter bag reciprocating vibration discharging type centrifuge, avoid the destructiveness of mechanism to the filter cake crystal grain fully, and the removal filter cake is not residual fully, do not affect and filter next time.
Technical solution problem of the present invention adopts following technical scheme:
A kind of filter bag reciprocating vibration discharging type centrifuge, arrange rotary drum in cylindrical case, described rotary drum is up big and down small post-three sections, cone-post combined vertical structure, on the wall of the post on rotary drum top-cone section, has hole, the shell of column rotatory drum wall atresia of bottom;
Setting fits in the filter bag of described drum inner wall, and the upper end of described rotary drum is fixed in the upper end of described filter bag, and the lower end of filter bag is fixed in vertical reciprocator;
Center at the base plate of described shell is fixed with bearing block, drives the main shaft that described rotary drum rotates and is installed on described bearing block by bearing, and described main shaft is driven by power set;
The top fast disassembly type of described shell is connected with cover plate, on described cover plate, is provided with the feed pipe that leads to described rotary drum inner chamber; Described base plate is provided with the discharging opening that is communicated with the rotary drum inner chamber, and base plate is provided with the liquid outlet that communicates with the shell inner cavity of rotary drum outside.
Design feature of the present invention also is:
The center chassis of described rotary drum is provided with the central tube coaxial with rotary drum, the sealing of described central tube bottom open top end, and described bearing block extends in the inner chamber of described central tube, and the top of described main shaft is fixed on the top of described central tube;
Described vertical reciprocator comprises: the annular piston that is fixed at described central tube periphery, the piston fit on is equipped with piston-cylinder, piston-cylinder top connects firmly the upper cylinder half jacket gland, bottom connects firmly lower cylinder sleeve gland, the cavity that has jointly formed a sealing between the outer surface of described central tube, piston-cylinder inner surface, upper cylinder half jacket gland and lower cylinder sleeve gland, described cavity is divided into epicoele and cavity of resorption by piston, and described epicoele and cavity of resorption communicate with outside gas supply mechanism by air supply pipe respectively; On described lower cylinder sleeve gland, be fixedly connected with terminal pad, the lower end of described filter bag is fixed on described terminal pad; The inner cylinder face of the periphery of described terminal pad and described rotary drum bottom has gap, in described gap, is provided with bayonet lock and makes rotary drum terminal pad synchronous rotary;
Described terminal pad is spoke structure, and the space between spoke comes off for filter cake.
The center of described main shaft is provided with through hole vertically, in described through hole, axially is provided with central tube, and the external diameter of described central tube has annular space between the two less than the internal diameter of described through hole;
Bottom at described main shaft is connected with swivel joint, and described swivel joint is provided with two interfaces, is respectively upper interface and lower interface, and described upper interface and described through hole are communicated with, and described through hole is communicated with described cavity of resorption by left air flue; Described lower interface and described central tube are communicated with; Described central tube is communicated with described epicoele by right air flue.
Described upper interface and lower interface are respectively arranged with magnetic valve, automatically control the flow direction switching of its gas, and when the magnetic valve of upper interface was made as air inlet, the magnetic valve of lower interface was set to give vent to anger; And its action frequency is by procedure auto-control.
The place, four angles of described base plate is provided with isolation mounting, and machine vibration and peripheral base isolation are opened, and described isolation mounting is located on frame.
Compared with the prior art, beneficial effect of the present invention is embodied in:
The present invention, by reciprocating motion and the oscillation action of pneumatic means, realizes the automatic drawing unloading filter cake, has avoided the mechanism of traditional discharge way such as scraper, spiral, can effectively guarantee the integrality of crystal grain in filter cake; Utilize this discharge way, also can guarantee the complete removal of filter cake, guarantee not have residual filter cake, do not affect and filter next time.This reliable in structure, compactness, maintenance maintenance cost are low, reduce the discharging power consumption, save operating cost.The present invention is useful in the occasion that needs to guarantee the crystal grain integrality very much, and the occasion that needs complete removal filter cake.
The accompanying drawing explanation:
Fig. 1 is overall structure schematic diagram of the present invention (the solenoid control lower interface is air inlet, and upper interface is for giving vent to anger, i.e. epicoele air inlet, the cavity of resorption exhaust, piston cylinder is action upwards, filter bag is reset); Fig. 2 is the partial enlarged drawing of A section in Fig. 1; Fig. 3 is the schematic diagram of filter bag of the present invention in centre position; Fig. 4 is the schematic diagram of filter bag of the present invention when being tightened up (on solenoid control, interface is air inlet, and lower interface is for giving vent to anger, i.e. cavity of resorption air inlet, the epicoele exhaust, piston cylinder moves downwards, filter bag is tightened up); Fig. 5,6 is respectively B, the C section enlarged drawing of Fig. 1.
Number in the figure: 1 shell, 2 rotary drums, 3 filter bags, 4 base plates, 5 bearing blocks, 6 main shafts, 7 cover plates, 8 feed pipes, 9 liquid outlets, 10 discharging openings, 11 central tubes, 12 pistons, 13 piston-cylinders, 14 upper cylinder half jacket glands, 15 times cylinder sleeve glands, 16 epicoeles, 17 cavity of resorptions, 18 terminal pads, 19 bayonet locks, 20 through holes, 21 central tubes, interface on 22,23 lower interfaces, 24 left air flues, 25 isolation mountings, 26 frames, 27 right air flues, 28 filter cakes.
Below pass through the specific embodiment, and the invention will be further described by reference to the accompanying drawings.
The specific embodiment:
Embodiment: filter bag reciprocating vibration discharging type centrifuge of the present invention, it comprises:
But the rotary drum 2 of High Rotation Speed is up big and down small post-cone-post three-stage compound structure, and vertical has serial aperture, the not perforate of shell of column rotatory drum wall of bottom on the wall of the post on rotary drum top-cone section.In rotary drum 2, be provided with the filter bag 3 of the post-cone identical with its inner wall shape-cylindricality formula, filter bag fits in the inwall of rotary drum, and the liquid in material passes through filter bag 3, then spills by the serial aperture on rotary drum 2, solid in material is trapped within the inner surface of filter bag 3, forms filter cake.
The upper end of filter bag 3 is fixed by pressure ring and rotary drum 2 upper ends, and the bottom of filter bag is fixing by pressure ring and terminal pad 18.The shell of column inner cylinder face of the periphery of terminal pad 18 and rotary drum 2 bottoms has gap, in gap, is inserted with bayonet lock 19, and terminal pad realizes synchronous rotary by bayonet lock and rotary drum, and terminal pad is fixedly connected with lower cylinder sleeve gland 15, with it, synchronizes to do to pump.
Terminal pad 18 is spoke structure, and the space like car hub between the terminal pad spoke is so that the coming off of filter cake 28.
Material and the precision of filter bag 3 are selected according to material characteristic.
The center chassis cylinder 11 of rotary drum 2 be arranged on rotary drum 2 center and and rotary drum coaxial, the open top end sealing of central tube bottom, bearing block top extends in the central tube inner chamber, main shaft 6 upper ends and central tube upper end be connected and drive central tube and rotate, at the middle part of central tube periphery, be fixedly installed the piston 12 of ring-type, piston 12 fit ons are equipped with piston-cylinder 13, and upper cylinder half jacket gland 14 fixedly is equipped with on piston-cylinder top, and lower cylinder sleeve gland 15 fixedly is equipped with in bottom.The outer surface of central tube 11, piston-cylinder 13 inner surfaces, upper cylinder half jacket gland 14 and lower cylinder sleeve gland 15 have formed the cavity of a sealing jointly, this cavity is divided into epicoele 16 and cavity of resorption 17 by piston 12, epicoele 16 and right air flue 27 and spindle through-hole 20 communicate, and cavity of resorption 17 and left air flue 24 and central tube 21 communicate.Between taut length when the height change of epicoele 16 and cavity of resorption 17 and filter bag tension, there is incidence relation.
The center of main shaft 6 offers through hole 20 vertically, and through hole 20De center is provided with central tube 21 vertically, and the external diameter of central tube 21 is less than the internal diameter of through hole 20, has annular space between the two.
Bottom at main shaft is connected with swivel joint, and swivel joint is provided with two interfaces, is respectively upper interface 22 and lower interface 23, and upper interface 22 and through hole 20 are communicated with, and through hole is communicated with cavity of resorption 17 by left air flue 24; Lower interface 23 and central tube 21 are communicated with; Central tube is communicated with epicoele 16 by right air flue 27.
Gas can be entered by upper interface 22, pass through annular space, the left air flue 24 of process, the arrival cavity of resorption 17 between through hole 20 and central tube, otherwise the gas in cavity of resorption 17 oppositely can be gone out by upper interface 22; The turnover gas of epicoele in like manner.
Upper interface 22 and lower interface 23 are respectively arranged with magnetic valve, automatically control the flow direction switching of its gas.When the magnetic valve of upper interface 22 was made as air inlet automatically, the magnetic valve of lower interface 23 meeting Lookup protocol was for giving vent to anger.Otherwise when the magnetic valve of lower interface 23 was made as air inlet automatically, the magnetic valve of upper interface 22 meeting Lookup protocol was for giving vent to anger.And its action frequency can be by procedure auto-control.
On main shaft 6, be provided with upper bearing (metal), lower bearing, be arranged on bearing block 5.Bearing block 5 and rotary drum are coaxial, and are fixed on base plate 4.Main shaft 6 bottom operated by rotary motion have belt pulley, and the belt pulley by belt and motor is connected, and form power transmission, also can be driven by the motor direct connection.
Base plate 4 is provided with the shell coaxial with rotary drum 1, and shell 1 top is provided with cover plate 7, between cover plate 7 and shell 1, by driving soon zip, fixes, and cover plate is provided with the feed pipe 8 that leads to the rotary drum inner chamber.
Cylindrical case 1 is collected centrifugal liquid phase of deviating from, and by the liquid outlet 9 on base plate, is flowed out outside centrifuges, and liquid outlet is communicated with the shell inner cavity of rotary drum outside, and operated by rotary motion is located at four angles of base plate 4 isolation mounting 25, and machine vibration and peripheral base isolation are opened.Base plate 4 also is provided with discharging opening 10, with the rotary drum inner chamber, is communicated with, and collects the filter cake 28 that filter bag 3 vibrations draw off.For the collection that facilitates filter cake 28 and the operating space of bottom, by frame 26 by the suitable height of machine integral raising.
A kind of brand-new post-cone of the employing of the invention-post three-stage compound drum structure, vertical, the shell of column rotary drum of topmost has serial aperture, discharges the moisture content in the material that spills filter bag, and this section shell of column rotary drum can be called fillter section.The one section rotary drum that is connected therewith is taper, its large end up, small end under, large end is connected with the shell of column rotary drum end of fillter section.This cone section rotary drum also has serial aperture, so that leakage.This cone section rotary drum effect mainly contains two: one, works to shrink filter bag; The 2nd, filter cake becomes the cone section by shell of column, volume contraction, and filter cake is just squeezed loose.When the stroke of pneumatic means reached minimum, filter bag was strained to a taper, squeezed loose filter cake and will on its conical surface, glide.What with the small end of cone section rotary drum, be connected is the shell of column rotary drum that diameter is little, and this rotary drum Main Function is the guide section of filter bag reciprocating action, can be referred to as the guide section rotary drum.Terminal pad and guide section rotary drum are connected, between gapped, guarantee the smooth and easy of reciprocating action; And between also be provided with bayonet lock, to guarantee terminal pad and rotary drum, do the synchronous rotary motion.The lower cylinder sleeve gland of terminal pad inner ring and pneumatic means is connected, and outer ring is connected with the lower end of filter bag.Like this, pumping of pneumatic means just passes to filter bag by terminal pad, thereby drives the filter cake action on filter bag, reaches the purpose of removal filter cake.
Another core of the present invention is pneumatic means.Utilize the inner cavity surface of the outer surface of the intrinsic central tube in rotary drum center as pneumatic means, on this outer surface, be fixedly installed a piston, in the piston fit on, piston-cylinder is installed, the upper cylinder half jacket gland is equipped with on piston-cylinder top, and lower cylinder sleeve gland is equipped with in bottom.Central tube outer surface, piston-cylinder inner surface, upper cylinder half jacket gland and lower cylinder sleeve gland have formed the cavity of a sealing jointly, and this cavity is divided into epicoele and cavity of resorption by piston, and epicoele and through hole and left air flue communicate, and cavity of resorption and central tube and right air flue communicate.Whole pneumatic means compact conformation, pneumatic lifting surface area is large, and the pulling force that filter bag is produced is large, and discharging is effective.
When pneumatic means action started the removal filter cake, rotary drum was reduced to low speed rotation by High Rotation Speed, general discharging speed be controlled at per minute several turn or tens turn in so that the removal of filter cake.The reduction of speed of rotary drum is also realized automatically controlling by program, and realizes interlocking with the control of magnetic valve.The keying of upper and lower interface magnetic valve, realized the reciprocating action of filter bag.When the keying of magnetic valve repeated, filter bag just repeated to move reciprocatingly, and realizes oscillation action, is conducive to the removal of filter cake.
Post-cone-post three-stage compound drum structure, also determined that the structure of filter bag must be also post-cone-post, and rotary drum is fitted fully.The material of filter bag and precision are determined by the characteristic of material, but filter bag must have certain pliability, the filter cloth of the weave-type that is woven into by textile fabric as some etc.The filter bag upper end is fixedly connected with the upper end of fillter section shell of column rotary drum, generally can add bolt arrangement by collar; The filter bag lower end is fixedly connected with terminal pad, generally can add bolt structure by pressure ring.Terminal pad is spoke-like structure, and the space between spoke is exactly the passage of filter cake removal.
The removal of filter cake is to draw off from the bottom of centrifuge, for the collection that guarantees the removal filter cake and the operating space of bottom, generally in the centrifuge bottom, be provided with frame, frame must have certain rigidity, the weight of bearing centrifuge and material on the one hand, the effect of the power of generation of vibration in the time of can also bearing machine run on the other hand.

Claims (5)

1. filter bag reciprocating vibration discharging type centrifuge is characterized in that:
Rotary drum (2) is set in cylindrical case (1), described rotary drum is up big and down small post-three sections, cone-post combined vertical structure, on the wall of the post on rotary drum top-cone section, has hole, the shell of column rotatory drum wall atresia of bottom;
Setting fits in the filter bag (3) of described drum inner wall, and the upper end of described rotary drum is fixed in the upper end of described filter bag, and the lower end of filter bag is fixed in vertical reciprocator;
Center at the base plate (4) of described shell is fixed with bearing block (5), and driving main shaft (6) that described rotary drum rotates, by bearing, to be installed on described bearing block (5) upper, and described main shaft (6) is driven by power set;
The top fast disassembly type of described shell is connected with cover plate (7), on described cover plate, is provided with the feed pipe (8) that leads to described rotary drum inner chamber; Described base plate is provided with the discharging opening (10) that is communicated with the rotary drum inner chamber, and base plate is provided with the liquid outlet (9) that communicates with the shell inner cavity of rotary drum outside.
2. a kind of filter bag reciprocating vibration discharging type centrifuge according to claim 1 is characterized in that:
The center chassis of described rotary drum is provided with the central tube coaxial with rotary drum (11), the sealing of described central tube bottom open top end, and described bearing block extends in the inner chamber of described central tube, and the top of described main shaft is fixed on the top of described central tube;
described vertical reciprocator comprises: the annular piston (12) that is fixed at described central tube periphery, piston (12) fit on is equipped with piston-cylinder (13), piston-cylinder top connects firmly upper cylinder half jacket gland (14), bottom connects firmly lower cylinder sleeve gland (15), the outer surface of described central tube (11), piston-cylinder (13) inner surface, the cavity that has jointly formed a sealing between upper cylinder half jacket gland (14) and lower cylinder sleeve gland (15), described cavity is divided into epicoele (16) and cavity of resorption (17) by piston, described epicoele and cavity of resorption communicate with outside gas supply mechanism by air supply pipe respectively, on described lower cylinder sleeve gland (15), be fixedly connected with terminal pad (18), the lower end of described filter bag (3) is fixed on described terminal pad, the inner cylinder face of the periphery of described terminal pad (18) and described rotary drum bottom has gap, in described gap, is provided with bayonet lock (19) and makes rotary drum terminal pad synchronous rotary,
Described terminal pad (18) is spoke structure, and the space between spoke comes off for filter cake.
3. a kind of filter bag reciprocating vibration discharging type centrifuge according to claim 2 is characterized in that:
The center of described main shaft (6) is provided with through hole (20) vertically, in described through hole, axially is provided with central tube (21), and the external diameter of described central tube has annular space between the two less than the internal diameter of described through hole;
Bottom at described main shaft is connected with swivel joint, described swivel joint is provided with two interfaces, be respectively upper interface (22) and lower interface (23), described upper interface (22) and described through hole (20) are communicated with, and described through hole is communicated with described cavity of resorption (17) by left air flue (24); Described lower interface (23) and described central tube (21) are communicated with; Described central tube is communicated with described epicoele (16) by right air flue (27).
4. a kind of filter bag reciprocating vibration discharging type centrifuge according to claim 3 is characterized in that:
Described upper interface (22) and lower interface (23) are respectively arranged with magnetic valve, automatically control the flow direction switching of its gas, and when the magnetic valve of upper interface (22) was made as air inlet, the magnetic valve of lower interface (23) was set to give vent to anger; And its action frequency is by procedure auto-control.
5. a kind of filter bag reciprocating vibration discharging type centrifuge according to claim 1 is characterized in that:
The place, four angles of described base plate (4) is provided with isolation mounting (25), and machine vibration and peripheral base isolation are opened, and described isolation mounting is located on frame (26).
CN2013103425526A 2013-08-07 2013-08-07 Unloading type centrifugal machine with filter bag conducting reciprocating vibration Pending CN103394419A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103861744A (en) * 2014-04-03 2014-06-18 合肥通用机械研究院 Filter bag pull-up type reciprocating oscillation discharge type centrifugal machine
CN107042163A (en) * 2017-06-14 2017-08-15 张家港市通江机械有限公司 A kind of bag-pulling centrifuge
CN108146882A (en) * 2018-02-07 2018-06-12 上海统御食品有限公司 A kind of portable filter bag type tea bag
CN108284002A (en) * 2018-01-29 2018-07-17 苏州星亿机械有限公司 Pulling bag device for discharging in Pull-bag type centrifugal machine
CN114558701A (en) * 2022-01-28 2022-05-31 北京海普瑞森超精密技术有限公司 Precise filtering centrifuge

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CN201659033U (en) * 2009-12-18 2010-12-01 江苏华大离心机制造有限公司 Unloading device of centrifugal machine
CN102989596A (en) * 2012-12-05 2013-03-27 江苏赛德力制药机械制造有限公司 Filter bag oscillation bottom discharge centrifugal machine
CN203380008U (en) * 2013-08-07 2014-01-08 合肥通用机械研究院 Discharge type centrifuge allowing reciprocating oscillation of filter bag

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CN2799082Y (en) * 2005-01-28 2006-07-26 张家港华大离心机制造有限公司 Bag-pulling discharging centrifuge
WO2007143817A1 (en) * 2006-06-12 2007-12-21 Knelson Patents Inc. Centrifugal separation of intermixed particulate materials by specific gravity to form a high concentration of the heavier materials
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103861744A (en) * 2014-04-03 2014-06-18 合肥通用机械研究院 Filter bag pull-up type reciprocating oscillation discharge type centrifugal machine
CN103861744B (en) * 2014-04-03 2016-04-20 合肥通用机械研究院 A kind of filter bag pull-up reciprocating vibration discharging type centrifuge
CN107042163A (en) * 2017-06-14 2017-08-15 张家港市通江机械有限公司 A kind of bag-pulling centrifuge
CN108284002A (en) * 2018-01-29 2018-07-17 苏州星亿机械有限公司 Pulling bag device for discharging in Pull-bag type centrifugal machine
CN108146882A (en) * 2018-02-07 2018-06-12 上海统御食品有限公司 A kind of portable filter bag type tea bag
CN108146882B (en) * 2018-02-07 2023-12-08 上海统御食品有限公司 Portable filter bag type tea bag
CN114558701A (en) * 2022-01-28 2022-05-31 北京海普瑞森超精密技术有限公司 Precise filtering centrifuge
CN114558701B (en) * 2022-01-28 2024-01-26 北京海普瑞森超精密技术有限公司 Precise filtering centrifuge

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Application publication date: 20131120