CN103387171B - The control method of elevator traction rope fracture of wire detection - Google Patents
The control method of elevator traction rope fracture of wire detection Download PDFInfo
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- CN103387171B CN103387171B CN201310321407.XA CN201310321407A CN103387171B CN 103387171 B CN103387171 B CN 103387171B CN 201310321407 A CN201310321407 A CN 201310321407A CN 103387171 B CN103387171 B CN 103387171B
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Abstract
The invention discloses the control method of a kind of elevator traction rope fracture of wire detection, comprise the following steps: pull rope circuit wire detecting device detects the fracture of wire situation of pull rope in real time, and detection signal is sent to elevator control cabinet in real time, elevator control cabinet internal storage receives and records the detection time that the fracture of wire quantity of pull rope is corresponding with often place's fracture of wire, simultaneously, elevator control cabinet is according to the detection time, read the car location information of the internal real time record of switch board, and write in memorizer, thus record pull rope and often locate the accurate location of fracture of wire, then, elevator control cabinet is according to the pull rope fracture of wire quantity of memorizer record and circuit wire position, automatically the fracture of wire quantity in pull rope designated length is calculated, and judge whether the fracture of wire quantity in pull rope designated length exceedes default threshold value, perform to control operation accordingly finally according to judged result.This method reduce repair and maintenance difficulty and the cost of labor of elevator, it is provided that the safety in utilization of pull rope, it is ensured that elevator reliability service.
Description
Technical field
The present invention relates to elevator control technology field, particularly relate to a kind of elevator traction rope fracture of wire
The control method of detection.
Background technology
Along with the development of elevator technology, Surface coating has the pull rope of thermoplastic coating gradually to be answered
Being used on elevator, the fracture of wire form of expression of the pull rope of this structure is that thermoplasticity painting poked by steel wire
Layer, and it is exposed to thermoplastic coating surface, when the fracture of wire quantity of pull rope is too much, can affect
The traction performance of pull rope and safety coefficient, meanwhile, can wear and tear traction sheave grooving, therefore, electricity
During ladder uses, the fracture of wire situation of pull rope need to be detected, it is ensured that elevator reliability service.
At present, the method for detection pull rope fracture of wire situation is periodically to be seen by repair and maintenance personnel's naked eyes
Examine, and touch pull rope surface with hands.The method poor in timeliness and the subjectivity by operator
Impact is relatively big, and potential safety hazard can not eliminate in time, meanwhile, the method for manual detection, cost is high,
Efficiency is low, and for the bigger elevator of hoisting depth, pull rope is the longest, and this detection method operates
Property poor, be difficult to effectively detect the fracture of wire situation of pull rope.
For being coated with in the detection technique of the pull rope of thermoplastic coating, not yet have the most in real time
The method of monitoring fracture of wire situation, does not the most automatically make a determination to fracture of wire situation, and performs elevator
The method of Fault Control.
Summary of the invention
It is an object of the invention to overcome the defect of prior art, it is provided that a kind of elevator traction rope is broken
The control method of silk detection, can examine the pull rope being coated with thermoplastic coating automatically in real time
Survey, the quantity of record fracture of wire and relevant position, and automatically calculate the fracture of wire quantity in designated length,
Whether fracture of wire quantity is exceeded predetermined threshold value judge, and takes corresponding elevator control operations,
Ensure that elevator traction rope is safe and reliable to operation.
For reaching above-mentioned purpose, the present invention adopts the following technical scheme that
The control method of a kind of elevator traction rope fracture of wire detection, comprises the following steps: pull rope fracture of wire
Detection device detects the fracture of wire situation of pull rope in real time, and detection signal is sent to elevator control in real time
Cabinet processed, elevator control cabinet internal storage receives and records the fracture of wire quantity of pull rope and often locates fracture of wire
The corresponding detection time, meanwhile, elevator control cabinet, according to the detection time, reads switch board internal real
The car location information of Shi Jilu, and write in memorizer, thus record pull rope and often locate fracture of wire
Accurate location, then, elevator control cabinet is according to the pull rope fracture of wire quantity of memorizer record and fracture of wire
Position, automatically calculates the fracture of wire quantity in pull rope designated length, and it is long to judge that pull rope is specified
Whether the fracture of wire quantity in degree exceedes default threshold value, performs corresponding control finally according to judged result
System operation.
Further, described pull rope is generally circular, uses steel wire rope appearance coating thermoplastic to be coated with
The structure of layer, its fracture of wire form of expression is that thermoplastic coating poked by steel wire, and is exposed to thermoplasticity painting
Layer surface.Described pull rope circuit wire detecting device uses infrared imaging detection device, and real time scan leads
The shape of cross section of messenger, detects whether it has fracture of wire situation, and sends detection signal to elevator control
Cabinet processed.
Further, the threshold value that described elevator control cabinet is preset includes first threshold and Second Threshold;
When the fracture of wire quantity in described pull rope designated length exceedes first threshold, described elevator control cabinet
Send pull rope and need the fault-signal of artificial repair and maintenance, but elevator still can be properly functioning;When described traction
When fracture of wire quantity in rope designated length exceedes Second Threshold, described elevator control cabinet report pull rope damages
Bad fault, elevator is out of service.
Further, described pull rope circuit wire detecting device be arranged on elevator traction sheave and directive wheel it
Between, described pull rope is through the probe within pull rope circuit wire detecting device.
The invention have the benefit that and automatically can examine conveniently by infrared imaging detection device
Survey the fracture of wire situation that appearance is coated with the pull rope of thermoplastic coating, and by detection device and electricity
The connection of ladder switch board, real time record pull rope fracture of wire quantity and corresponding circuit wire position, reduce
The repair and maintenance difficulty of elevator and cost of labor, repair and maintenance personnel can read the disconnected of pull rope as required
Silk quantity.In running process of elevator, elevator control cabinet can disconnected according to memorizer record in real time
Silk quantity, it is judged that the fracture of wire situation of pull rope is the need of carrying out artificial repair and maintenance detection or needs
More renew pull rope, and make and control operation accordingly, it is provided that the safety in utilization of pull rope,
Ensure elevator reliability service.
Accompanying drawing explanation
Fig. 1 is the control method flow chart of the elevator traction rope fracture of wire detection of the embodiment of the present invention;
Fig. 2 is the scheme of installation of the elevator traction rope circuit wire detecting device of the embodiment of the present invention;
Fig. 3 is the elevator traction rope fracture of wire form of expression schematic diagram of the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawings and the present invention is described in further detail by specific embodiment.
As it is shown in figure 1, the control method of a kind of elevator traction rope fracture of wire detection, comprise the following steps:
S101. pull rope circuit wire detecting device detects the fracture of wire situation of pull rope in real time.
It should be noted that in this step, pull rope circuit wire detecting device uses infrared imaging inspection
Survey device, but infrared imaging detects the device that device simply can use, it is possible to use magnetic flux inspection
Survey device.Pull rope is generally circular, uses the structure of steel wire rope appearance coating thermoplastic coating,
Its fracture of wire form of expression is (as shown in Figure 3): when the tired bending of the steel wire rope 8 within pull rope
After impaired, part steel wire 7 there will be fracture of wire, under the frictional force effect of traction sheave, occurs disconnected
The steel wire 7 meeting Inner extrusion of silk, and poke thermoplastic coating 9, it is exposed to thermoplastic coating 9
Surface.The shape of cross section of infrared imaging detection device real time scan pull rope, detects whether it has
Fracture of wire situation.
S102. pull rope circuit wire detecting device detects that fracture of wire occurs in pull rope, sends fracture of wire letter in real time
Number give elevator control cabinet.
When fracture of wire occurs in the pull rope being coated with thermoplastic coating, its fracture of wire (steel wire) can be poked
Thermoplastic coating, changes pull rope shape of display on infrared imaging detection device, and then to electricity
Ladder switch board sends local flaw signal.
S103. elevator control cabinet reception local flaw signal, and record in memory: fracture of wire quantity, inspection
The survey time, the car location information that the detection time is corresponding.
After elevator control cabinet receives local flaw signal, its internal storage can record the fracture of wire of pull rope
The detection time that quantity is corresponding with often place's fracture of wire, meanwhile, elevator control cabinet, according to the detection time, is read
Take the car location information of the internal real time record of switch board, and write in memorizer, thus record leads
The accurate location of fracture of wire often located by messenger.
The positional information of car can be carried out by the rotary encoder through signals of elevator control cabinet real-time reception
Calculate gained, be a kind of position signalling that can read in real time.
S104. elevator control cabinet is according to the fracture of wire data of record in memorizer, automatically calculates each appointment
The fracture of wire quantity of length pull rope, and judge whether to exceed default threshold value, and control accordingly
Operation.
Pull rope fracture of wire quantity according to memorizer record and circuit wire position, elevator control cabinet can be according to
The hanging ratio of elevator, converses fracture of wire quantity total on each designated length pull rope, and sentences in real time
Whether disconnected its exceedes default threshold value.
The threshold value that elevator control cabinet is preset can be multiple value, if any first threshold 5 and Second Threshold
10。
If the total fracture of wire quantity on 1 meter of pull rope of described a certain designated length exceedes described default
First threshold 5, the most described elevator control cabinet sends pull rope and needs the fault-signal of artificial repair and maintenance, but electric
Ladder still can be properly functioning;
If the fracture of wire quantity on 1 meter of pull rope of described designated length exceedes described default Second Threshold
10, the most described elevator control cabinet report pull rope damage fault, elevator is out of service, wait to be replaced newly
Pull rope.
As in figure 2 it is shown, be the installation of the elevator traction rope circuit wire detecting device of the embodiment of the present invention
Schematic diagram.Circuit wire detecting device 3 is arranged between traction sheave 2 and directive wheel 6, pull rope 1 warp
Crossing the probe within circuit wire detecting device 3, circuit wire detecting device 3 is by holding wire 4 and elevator control
Cabinet 5 processed connects, can real-time Transmission pull rope local flaw signal to elevator control cabinet.
Above-described embodiment is used for illustrative purposes only, and not limitation of the present invention, relevant skill
The those of ordinary skill in art field, without departing from the spirit and scope of the present invention, also may be used
To make a variety of changes and modification, the technical scheme of the most all equivalents falls within scope of the invention,
The scope of patent protection of the present invention should be limited by each claim.
Claims (4)
1. the control method of an elevator traction rope fracture of wire detection, it is characterised in that comprise the following steps: pull rope circuit wire detecting device detects the fracture of wire situation of pull rope in real time, and detection signal is sent to elevator control cabinet in real time;Elevator control cabinet internal storage receives and records the detection time that the fracture of wire quantity of pull rope is corresponding with often place's fracture of wire, simultaneously, elevator control cabinet is according to the detection time, read the car location information of the internal real time record of switch board, and write in memorizer, thus record pull rope and often locate the accurate location of fracture of wire, the positional information of car carries out calculating gained by the rotary encoder through signals of elevator control cabinet real-time reception;Then, elevator control cabinet is according to the pull rope fracture of wire quantity of memorizer record and circuit wire position, automatically the fracture of wire quantity in pull rope designated length is calculated, and judge whether the fracture of wire quantity in pull rope designated length exceedes default threshold value, wherein elevator control cabinet is according to the hanging ratio of elevator, converses fracture of wire quantity total on each designated length pull rope;Perform to control operation accordingly finally according to judged result;
Described pull rope uses the structure of steel wire rope appearance coating thermoplastic coating, and its fracture of wire form of expression is that thermoplastic coating poked by steel wire, and is exposed to thermoplastic coating surface;
Described pull rope circuit wire detecting device uses infrared imaging detection device, the shape of cross section of real time scan pull rope, detects whether it has fracture of wire situation, and sends detection signal to elevator control cabinet.
2. the control method of elevator traction rope fracture of wire detection as claimed in claim 1, it is characterised in that: the threshold value that described elevator control cabinet is preset includes first threshold and Second Threshold;When the fracture of wire quantity in described pull rope designated length exceedes first threshold, described elevator control cabinet sends pull rope and needs the fault-signal of artificial repair and maintenance, but elevator still can be properly functioning;When the fracture of wire quantity in described pull rope designated length exceedes Second Threshold, described elevator control cabinet report pull rope damages fault, and elevator is out of service.
3. the control method of elevator traction rope fracture of wire detection as claimed in claim 1, it is characterised in that: described pull rope circuit wire detecting device is arranged between elevator traction sheave and directive wheel, and described pull rope is through the probe within pull rope circuit wire detecting device.
4. the control method of elevator traction rope fracture of wire detection as claimed in claim 1, it is characterised in that: described pull rope is generally circular.
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Families Citing this family (6)
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CN105084142B (en) * | 2015-08-25 | 2017-06-13 | 上海新时达线缆科技有限公司 | The life detecting device and detection method of elevator cable |
US20200031624A1 (en) * | 2018-07-26 | 2020-01-30 | Otis Elevator Company | Elevator tension member verification |
CN109626178A (en) * | 2019-01-31 | 2019-04-16 | 北京福得伟业电梯维护有限公司 | A kind of maintenance test device and maintenance test method for elevator dragging wire rope |
CN109867184B (en) * | 2019-02-25 | 2020-08-07 | 北京鼎原电梯安装有限公司 | Elevator rapid overhauling process |
US11718501B2 (en) | 2020-04-06 | 2023-08-08 | Otis Elevator Company | Elevator sheave wear detection |
CN116675087B (en) * | 2023-06-07 | 2023-10-24 | 苏州宇昊电梯配件有限公司 | Automatic suspension type treatment device for counterweight blocks of elevator |
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JP4340357B2 (en) * | 1999-07-30 | 2009-10-07 | 三菱電機株式会社 | Elevator rope maintenance equipment |
JP2004075221A (en) * | 2002-08-12 | 2004-03-11 | Hitachi Ltd | Elevator |
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CN1397797A (en) * | 2001-07-12 | 2003-02-19 | 因温特奥股份公司 | Detector for detecting wear of bearing rope |
CN101362570A (en) * | 2007-08-10 | 2009-02-11 | 东芝电梯株式会社 | Elevator cable diagnostic system |
CN101525101A (en) * | 2008-03-05 | 2009-09-09 | 东芝电梯株式会社 | Elevator maintenance system |
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