Summary of the invention
Primary and foremost purpose of the present invention is to provide the mosaic printing rubber stick of a kind of high efficiency, low cost, low energy consumption to become connection technique, and the technical solution used in the present invention is:
Mosaic printing rubber stick becomes connection technique, comprises the steps: printing stencil according to layout pattern hollow out, forms to leak the glue hole; The mosaic particle back side is arranged in described printing stencil below according to rule up; Bonding adhesive is brushed in the intergranular gap of mosaic by leaking the glue hole; Mosaic particle behind the gluing is toasted; Mosaic particle after the baking is cooled to room temperature.
Preferably, described printing stencil material is screen printing net plate or stainless sheet steel.
Preferably, described leakage glue bore dia is greater than the clearance distance of two mosaic particles.
Preferably, the mosaic particle back side is arranged on the supporting plate according to rule up, and described supporting plate surface scribbles release agent; The supporting plate that fills the mosaic particle is placed on described printing stencil below.
Preferably, printing stencil is installed on the screen printer loader structure, by charging mechanism bonding adhesive is brushed in the intergranular gap of mosaic by leaking the glue hole.
Preferably, described screen printer is 3/4 automatic screen printer or automatic screen-printing machine.
Preferably, baking temperature is 130 ℃~300 ℃.
Preferably, stoving time 5Min~50Min.
Mosaic printing rubber stick provided by the invention becomes connection technique, saved brush coating process bonding adhesive is brushed on the coated plate of antiseized function, mosaic will be put two procedures on the coated plate that the product manipulator is placed on antiseized function by suction, but directly bonding adhesive is applied to the back side of mosaic, and form connection request.The product robotic device is put in coated plate and suction that this technique has been saved the antiseized function of above-mentioned patent, has improved simultaneously production efficiency, reduces energy consumption.
This patent is coated on the bonding adhesive shape at the mosaic back side and can controls, and can reach different pattern according to designing requirement, yet the patent of notice of authorization CN1289770C is put the product manipulator by suction mosaic is placed on the bonding adhesive, because the action of gravitation of mosaic own, cause bonding adhesive to be crushed, shape is uncontrollable, the mosaic of Cheng Lianhou is not attractive in appearance, affect product quality, and can't reach the control bonding adhesive in the wetting areas at the mosaic back side, and this patent technique can make bonding adhesive brush overleaf on up the mosaic particle, can shape and bond area can be do not controlled arbitrarily owing to gravity is crushed out of shape, the glue-free area of mosaic particle can be reached more than 92%, thereby when guaranteeing the mosaic laying construction, with the adhesive strength of cement or glue for tile.
This patent is because the bonding adhesive of coating is on mosaic, directly and the hot air in the drying tunnel contact, so it is higher to toast efficient, is beneficial to energy-saving and cost-reducing.
The specific embodiment
Describe below in conjunction with the accompanying drawings and the specific embodiments the present invention in detail, be used for explaining the present invention in this illustrative examples of the present invention and explanation, but not as a limitation of the invention.
Embodiment 1
The present invention is that mosaic printing rubber stick becomes the connection new technology, and its overall process may further comprise the steps in conjunction with shown in Figure 1:
1, as shown in Figure 2, printing stencil 100 forms and leaks glue hole 101 according to layout pattern hollow out, and printing stencil 100 materials are screen printing net plate;
2, use 3/4 automatic screen printer, printing stencil 100 is installed on the screen printer loader structure, by charging mechanism bonding adhesive is added on the printing stencil 100, charging mechanism can utilize manually strockle to dig glue and be put on the printing stencil, also can install the automatic pump gluing equipment additional;
3, as shown in Figure 3, mosaic 200 back sides are placed in the supporting plate 300 of making on request in advance up, scribble release agent on the supporting plate 300;
4, fill the arrange supporting plate 300 of mosaic 200 of rule, be placed on the conveyer belt with positioning function;
5, conveyer belt will be placed with the supporting plate 300 of mosaic 200, be transported to printing stencil 100 under;
6, by 3/4 automatic screen printer, printing stencil 100 is placed on the mosaic back side that the established practice grillages puts;
7, start screen printer scraper plate 400, scraper plate is brushed bonding adhesive in the gap of 200 of mosaics by leaking glue hole 101, the position of leaking glue hole 101 is the top, gap between the mosaic 200, the preferred diameter that leaks glue hole 101 is the clearance distance greater than two blocks of mosaics 200, so that the mosaic back side and gap form glue point 500, as shown in Figure 4, and connect adjacent mosaic 200; Glue is put 500 quantity and can be stipulated according to stencil design, glue put 500 sizes can come according to the size in the leakage glue hole 101 of template fixed, thickness is decided according to the scraper plate brush coating number of times of the brush coating of screen printer, and general thickness of brush coating is 1~2mm, and brush coating once just can reach product requirement
8, the mosaic that scribbles bonding adhesive is transported to from 3/4 automatic screen printer together with the supporting plate 300 of bottom that conveyer belt enters baking box 600 drying tunnel, and preferred version is baking 5 minutes under 300 ℃ temperature;
9, after baking finishes, enter cooler bin 700 cool to room temperature, the adhesive solidification film forming, the mosaic demoulding of Cheng Lian is taken out, and detects packing.
Embodiment 2
The present invention is that mosaic printing rubber stick becomes the connection new technology, and its overall process can in conjunction with shown in Figure 1, may further comprise the steps equally:
1, as shown in Figure 2, printing stencil 100 forms and leaks glue hole 101 according to layout pattern hollow out, and printing stencil 100 materials are stainless sheet steel;
2, use automatic screen-printing machine, printing stencil 100 is installed on the screen printer loader structure, by charging mechanism bonding adhesive is added on the printing stencil 100, charging mechanism can utilize manually strockle to dig glue and be put on the printing stencil, also can install the automatic pump gluing equipment additional;
3, as shown in Figure 3, mosaic 200 back sides are placed in the supporting plate 300 of making on request in advance up, scribble release agent on the supporting plate 300;
4, fill the arrange supporting plate 300 of mosaic 200 of rule, be placed on the conveyer belt with positioning function;
5, conveyer belt will be placed with the supporting plate 300 of mosaic 200, be transported to printing stencil 100 under;
6, by automatic screen-printing machine, printing stencil 100 is placed on the mosaic back side that the established practice grillages puts;
7, start screen printer scraper plate 400, scraper plate is brushed bonding adhesive in the gap of 200 of mosaics by leaking glue hole 101, the position of leaking glue hole 101 is the top, gap between the mosaic 200, the preferred diameter that leaks glue hole 101 is the clearance distance greater than two blocks of mosaics 200, so that the mosaic back side and gap form glue point 500, as shown in Figure 4, and connect adjacent mosaic 200, glue is put 500 quantity and can be stipulated according to stencil design, glue put 500 sizes can come according to the size in the leakage glue hole 101 of template fixed, thickness is decided according to the scraper plate brush coating number of times of the brush coating of screen printer, and general thickness of brush coating is 1~2mm, and brush coating once just can reach product requirement;
8, the mosaic that scribbles bonding adhesive is transported to from automatic screen-printing machine together with the supporting plate 300 of bottom that conveyer belt enters baking box 600 drying tunnel, and preferred version is baking 50 minutes under 130 ℃ temperature;
9, after baking finishes, enter cooler bin 700 cool to room temperature, the adhesive solidification film forming, the mosaic demoulding of Cheng Lian is taken out, and detects packing.
More than technical scheme that the embodiment of the invention is provided be described in detail, used specific case herein principle and the embodiment of the embodiment of the invention are set forth, the explanation of above embodiment is only applicable to help to understand the principle of the embodiment of the invention; Simultaneously, for one of ordinary skill in the art, according to the embodiment of the invention, all will change on the specific embodiment and range of application, in sum, this description should not be construed as limitation of the present invention.