CN103364400B - A kind of bottled beer on-line measuring device of multistation Intelligent Fusion - Google Patents
A kind of bottled beer on-line measuring device of multistation Intelligent Fusion Download PDFInfo
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Abstract
The present invention discloses a kind of bottled beer on-line measuring device of multistation Intelligent Fusion, comprise and detect station and part eject station, detection station comprises upper detection station I, sidewall detects station II, X ray detects station III, bottle cap detects station IV, sediment detects station V, sediment detection station VI, X ray detect station VII, upper detection station VIII, sidewall detects station Ⅸ, uncovered detects station Ⅹ, ultrasound examination station Ⅺ, each detection station rational division of labor, automaticity is high, and detection speed is fast.
Description
Technical field
The invention belongs to the online measuring technique field on automatic production line, especially relate to a kind of bottled beer on-line measuring device of multistation Intelligent Fusion.
Background technology
In recent years, along with the raising of the level of consumption and relevant law, regulation perfect, in beer industry, product quality becomes more and more important.Due to the reason of production technology and encapsulation technology etc., the defect types such as the foreign matter of floating suspension and precipitation in lid wearing and tearing, leakage, liquid level, the mildew being bonded at bottle wall, bottle, wine stain, the breakage of bottle wall may be there is in beer, have a strong impact on quality and the reputation of product.Current detection method is artificial on-line checkingi mainly, detect workman and with the naked eye judge whether have foreign matter in bottle on a production line, if having, then with hand, unacceptable product is taken out, its shortcoming is that labor strength is large, working environment is poor, and production efficiency and Detection accuracy can not be guaranteed, and not only wastes a large amount of human resources, and loss is very high, verification and measurement ratio is low, and detection speed is slow, gather difficulty and testing cost high.
Summary of the invention
The object of the invention is: the bottled beer on-line measuring device that the multistation Intelligent Fusion that a kind of automaticity is high, detection speed is fast is provided.
Technical scheme of the present invention is: comprise and detect station and part eject station, detect station to be connected with part eject station by control system, detect station and comprise upper detection station I, sidewall detects station II, X ray detects station III, bottle cap detects station IV, sediment detects station V, sediment detects station VI, X ray detects station VII, upper detection station VIII, sidewall detects station Ⅸ, uncovered detects station Ⅹ, ultrasound examination station Ⅺ, upper detection station I comprises the camera II being arranged on beer bottle upper side, the opposite side of beer bottle is light source II, sidewall detects station II and comprises the camera III and two light sources III that are arranged on beer bottle body side, two light sources III are positioned at the opposite side of beer bottle, reflective mirror I is installed on the opposite of two light sources III respectively, X ray detects station III, sediment detects station V, sediment detects station VI, the beer bottle both sides that X ray detects station VII are provided with the clamping device making beer bottle unsettled, X ray detects station III and comprises the x-ray source I being arranged on side bottom unsettled beer bottle, x-ray source I is launched X ray obliquely upward and is penetrated at the bottom of beer bottle, the opposite side of beer bottle is provided with the X ray receiver I corresponding with x-ray source I, bottle cap detects station IV and comprises one and be arranged on color camera I above beer bottle cap and light source I, sediment detects station V and comprises the camera IV being arranged on side bottom unsettled beer bottle, the opposite side of beer bottle is light source IV, sediment detects station VI and comprises the camera V being arranged on side bottom unsettled beer bottle, the opposite side of beer bottle is light source V, X ray detects station VII and comprises the x-ray source II being arranged on side bottom unsettled beer bottle, x-ray source II is launched X ray obliquely upward and is penetrated at the bottom of beer bottle, the opposite side of beer bottle is provided with the X ray receiver II corresponding with x-ray source II, upper detection station VIII comprises the camera VI being arranged on beer bottle upper side, the opposite side of beer bottle is light source VI, sidewall detects station Ⅸ and comprises the camera VII and two light sources VII that are arranged on beer bottle body side, two light sources VII are positioned at the opposite side of beer bottle, reflective mirror is installed respectively in the opposite of two light sources VII, uncovered detects station Ⅹ and comprises a proximity switch be positioned at above beer bottle bottleneck, ultrasound examination station Ⅺ comprises a ultrasonic sensor be positioned at above beer bottle cap, part eject station and each detection station comprise the optoelectronic switch and rotary encoder that are connected with control system I/O port.
Further, described upper detection station I, sidewall detect station II, X ray detects station III, bottle cap detects station IV, sediment detects station V, sediment detects station VI, X ray detects station VII, upper detection station VIII, sidewall detect station Ⅸ, uncovered detects station Ⅹ, ultrasound examination station Ⅺ arranges with this, part eject station is positioned at after ultrasound examination station Ⅺ, detects described clamping device between station III and X ray detection station VII beer bottle is rotated to an angle at X ray.
Further, part eject station has three flush trimmers, and each flush trimmer is connected with corresponding detection station by control system.
Described ultrasound examination station Ⅺ is made up of electromagnetic pulse exciting bank, ultrasonic sensor and audio signal processing circuit.
Described rotary encoder comprises main encoder and two from scrambler, and main encoder and active conveying bottle chain road power wheel are coaxially installed, and press from both sides bottle belt pulley coaxially install from scrambler and two.
The invention has the beneficial effects as follows: (1) the invention belongs to non-contact automatic detection, avoid the series of problems such as manual detection labour intensity is large, speed is slow, precision is low.(2) the present invention adopts Optimum Design, and upper detection station I and upper detection station VIII mainly detect following defect: high askew lid and uncovered, bottle cap mill are black, dirty, neck part crackle, foam height and the size of bottleneck (bottle cap bottom) inwall, liquid level, floating thing, wine liquid color in foam and near liquid level; Sidewall detects station II and sidewall and detects station Ⅸ and mainly detect the defects such as the dirty and crackle (comprising mildew, wine stain, bottle impact failure and crackle etc.) of bottle wall; X ray detects station III and X ray and detects station VII and mainly detect large glass, foreign matter that stone isodensity is larger; The lid that the main detection of bottle cap detection station IV may exist other batches is on a production line mixed into the situation of present lot; Sediment detects station V and sediment detects the main detection density of station VI foreign matter more bigger than beer; Uncovered detects station Ⅹ and detects with or without bottle cap; Ultrasound examination station Ⅺ adopts ultrasound wave to carry out Leak Detection.Testing requirement and definite functions, each detection station rational division of labor, if defectiveness, isolates production line substandard products automatically by device for eliminating.(3) the beer bottle both sides that X ray detects station III, sediment detects station V, sediment detects station VI, X ray detects station VII are provided with the clamping device making beer bottle unsettled, the detection at the bottom of beer bottle can be made more accurately with clear, improve accuracy of detection.(4) in order to the substandard products of rejecting are classified, be provided with three flush trimmers, each flush trimmer is connected with corresponding detection station by control system, flush trimmer I: the dirty foreign matter substandard products at the bottom of with bottle of rejecting body; Flush trimmer II: reject high askew lid, uncovered, low liquid level substandard products bottle; Flush trimmer III: reject damaged gas leakage and crackle substandard products bottle.The present invention adopts multistation Intelligent Fusion, and automaticity is high, and detection speed is fast, and loss is extremely low, for the product quality on-line checkingi of bottled beer automatic production line.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation that station I is detected in middle and upper part of the present invention;
Fig. 3 is the structural representation that in the present invention, sidewall detects station II;
Fig. 4 be in the present invention X ray detect station III, sediment detect station V, sediment detect station VI, X ray detect station VII schematic diagram is set;
Fig. 5 is the structural representation that in the present invention, X ray detects station III;
Fig. 6 is the structural representation that in the present invention, sediment detects station V;
Fig. 7 is the structural representation that in the present invention, bottle cap detects station IV.
Embodiment
As can be seen from structural representation of the present invention shown in Fig. 1, comprise 11 and detect station and part eject station, detect station to be connected with part eject station by control system, 11 are detected station and comprise from left to right with the upper detection station I 1 that this arranges, sidewall detects station II 2, X ray detects station III 3, bottle cap detects station IV 4, sediment detects station V 5, sediment detects station VI 6, X ray detects station VII 7, upper detection station VIII 8, sidewall detects station Ⅸ 9, uncovered detects station Ⅹ 10, ultrasound examination station Ⅺ 11, part eject station 12 is positioned at after ultrasound examination station Ⅺ 11, part eject station 12 has three flush trimmers, each flush trimmer is connected with corresponding detection station by control system.Part eject station 12 and each detection station comprise the optoelectronic switch and rotary encoder that are connected with control system I/O port.Rotary encoder comprises main encoder and two from scrambler, and main encoder and active conveying bottle chain road power wheel are coaxially installed, and press from both sides bottle belt pulley coaxially install from scrambler and two.
Fig. 2 is the structural representation that station I is detected in middle and upper part of the present invention, upper detection station I 1 comprises the camera II 13 and light source II 14 that are arranged on beer bottle upper side, camera II 13 is installed in beer bottle upper side, light source II 14 is at the opposite side of beer bottle, and shooting area is more than below bottle cap (comprising bottle cap) to Logo region.This detection station mainly detects following defect: 1) high askew lid and uncovered, 2) bottle cap mill is black, and 3) bottleneck (bottle cap bottom) inwall dirty, 4) neck part crackle, 5) foam height and size, 6) liquid level, 7) floating thing in foam and near liquid level, 8) wine liquid color.
The concrete testing process of upper detection station I is as follows: when optoelectronic switch has detected bottle, sends trigger pulse to camera board; Camera board sends trigger pulse respectively to camera II 13 and light source II 14, and light source II 14 is to the polishing of bottle top, and camera II 13 exposes and gathers image, and by image transmitting in industrial computer; Industrial computer utilizes special image processing software to process image, analyze and identify, obtains testing result; The result detected is exported control signal to PLC, PLC by scrambler determination vial position information by camera board by industrial computer, and control flush trimmer action, underproof bottle is eliminated chain road, continuation is pressed bottle flow path direction and advanced by qualified bottle.
Fig. 3 is the structural representation that in the present invention, sidewall detects station II, sidewall detects station II 2 and comprises the camera III 15 and two light sources III 16 that are arranged on beer bottle body side, two light sources III 16 are positioned at the opposite side of beer bottle, reflective mirror I 17 is installed on the opposite of two light sources III 16 respectively, surveyed area is that Logo region down (comprises Logo region) at the bottom of bottle, and this detection station mainly detects the dirty and crackle (comprising mildew, wine stain, bottle impact failure and crackle etc.) of bottle wall.
The concrete testing process that sidewall detects station II is as follows: when optoelectronic switch has detected bottle, sends trigger pulse to camera board; Camera board sends trigger pulse respectively to camera III 15 and light source III 16, and light source III 16 is to the polishing of bottle sidewall, and camera III 15 exposes and gathers image, and by image transmitting in industrial computer; Industrial computer utilizes special image processing software to process image, analyze and identify, obtains testing result; The result detected is exported control signal to PLC, PLC by scrambler determination vial position information by camera board by industrial computer, and control flush trimmer action, underproof bottle is eliminated chain road, continuation is pressed bottle flow path direction and advanced by qualified bottle.
Fig. 4 be in the present invention X ray detect station III 3, sediment detect station V 5, sediment detect station VI 6, X ray detect station VII 7 schematic diagram is set, the beer bottle both sides that X ray detects station III 3, sediment detects station V 5, sediment detects station VI 6, X ray detects station VII 7 are provided with the beer bottle clamping device 18 making beer bottle unsettled, clamped by two belts, bottle is unsettled, is convenient to detect in beer bottle bottom.In the unsettled process of bottle, clamping device 18 makes bottle rotate, and ensures that sediment detects station V 5 and sediment detects station VI 6 and sidewall detects station II 2 and sidewall detects two sides that station Ⅸ 9 detects beer bottle respectively.
Fig. 5 is the structural representation that in the present invention, X ray detects station III, X ray detects station III 3 and adopts X ray to detect, comprise the x-ray source I 19 being arranged on side bottom unsettled beer bottle, x-ray source I 19 is launched X ray obliquely upward and is penetrated at the bottom of beer bottle, the opposite side of beer bottle is provided with the X ray receiver I 20 corresponding with x-ray source I 19, the large glass of main detection, the foreign matter that stone isodensity is larger.
The concrete testing process that X ray detects station III is as follows: x-ray source I 19 is launched X ray obliquely upward and penetrated at the bottom of beer bottle, X ray receiver I 20 outputting analog signal, through signal processing circuit this simulating signal is converted to digital signal and carries out analysis and obtain testing result and testing result be transferred in industrial computer and PLC, PLC is by scrambler determination vial position information, control flush trimmer action, underproof bottle is eliminated chain road, and continuation is pressed bottle flow path direction and is advanced by qualified bottle.
Fig. 6 is the structural representation that in the present invention, sediment detects station V, sediment detects station V 5 and comprises the camera IV 21 being arranged on side bottom unsettled beer bottle, the opposite side of beer bottle is light source IV 22, and camera IV 21 is taken obliquely, the foreign matter that main detection density is more bigger than beer.
Concrete testing process is as follows: when optoelectronic switch has detected bottle, sends trigger pulse to camera board; Camera board sends trigger pulse respectively to camera IV 21 and light source IV 22, and light source IV 22 is to polishing bottom bottle, and camera IV 21 exposes and gathers image, and by image transmitting in industrial computer; Industrial computer utilizes special image processing software to process image, analyze and identify, obtains testing result; The result detected is exported control signal to PLC, PLC by scrambler determination vial position information by camera board by industrial computer, and control flush trimmer action, underproof bottle is eliminated chain road, continuation is pressed bottle flow path direction and advanced by qualified bottle.
It is identical that X ray detection station VII 7 and X ray detect station III 3, X ray detects station VII 7 and comprises the x-ray source II 27 being arranged on side bottom unsettled beer bottle, x-ray source II 27 is launched X ray obliquely upward and is penetrated at the bottom of beer bottle, the opposite side of beer bottle is provided with the X ray receiver II 28 corresponding with x-ray source II 27, the large glass of main detection, the foreign matter that stone isodensity is larger.
It is identical that sediment detection station VI 6 and sediment detect station V 5, sediment detects station VI 6 and comprises the camera V 29 being arranged on side bottom unsettled beer bottle, the opposite side of beer bottle is light source V 30, light source V 30 can adopt white or red face light, the foreign matter that main detection density is more bigger than beer.
Fig. 7 is that in the present invention, bottle cap detects the structural representation of station IV, and bottle cap detects station IV 4 and comprises one and be arranged on color camera I 23 above beer bottle cap and light source I 24, and camera I 23 can select 300,000 pixel color cameras, and color camera is taken pictures from top." special-shaped cover " of other batches that main detection production line may exist is mixed into the situation of present lot, and " special-shaped cover " refers to color, the pattern even difference of shape of lid.
The concrete testing process that bottle cap detects station IV is as follows: when optoelectronic switch has detected bottle, sends trigger pulse to camera board; Camera board sends trigger pulse respectively to camera I 23 and light source I 24, light source I 24 pairs of bottle cap polishings, and camera I 23 exposes and gathers image, and by image transmitting in industrial computer; Industrial computer utilizes special image processing software to process image, analyze and identify, obtains testing result; The result detected is exported control signal to PLC by camera board by industrial computer, is controlled the action of flush trimmer, underproof bottle is eliminated chain road by PLC, and continuation is pressed bottle flow path direction and advanced by qualified bottle.
Upper detection station VIII 8 is identical with upper detection station I 1, upper detection station VIII 8 comprises the camera VI and light source VI that are arranged on beer bottle upper side, camera is installed in beer bottle upper side, light source VI is installed at the opposite side of beer bottle, the following defect of main detection: 1) high askew lid and uncovered, 2) bottle cap mill is black, 3) bottleneck (bottle cap bottom) inwall is dirty, 4) neck part crackle, 5) foam height and size, 6) floating thing liquid level, 7) in foam and near liquid level, 8) wine liquid color.
It is identical that sidewall detection station Ⅸ 9 and sidewall detect station II 2, sidewall detects station Ⅸ 9 and comprises the camera VII and two light sources VII that are arranged on beer bottle body side, two light sources VII are mounted opposite reflective mirror, main detect the dirty and crackle (comprising mildew, wine stain, bottle impact failure and crackle etc.) of bottle wall.
Uncovered detects station Ⅹ 10 and comprises a metal approach switch 25 be positioned at above beer bottle bottleneck, detects with or without bottle cap, forms multiple security, can guarantee that uncovered bottle detects with multiple station above.The concrete testing process that uncovered detects station Ⅹ is as follows: when optoelectronic switch has detected bottle, PLC reads metal approach switch 25 signal, if uncovered, PLC controls the action of flush trimmer, underproof bottle is eliminated chain road, and continuation is pressed bottle flow path direction and is advanced by qualified bottle.
Ultrasound examination station Ⅺ 11 comprises a ultrasonic sensor 26 be positioned at above beer bottle cap, ultrasound wave is adopted to carry out Leak Detection, affect larger by external environments such as temperature during ultrasound examination, therefore testing requirement suitably can be relaxed, minute leakage can detect in upper detection station I and upper detection station VIII.Ultrasound examination station Ⅺ 11 is made up of electromagnetic pulse exciting bank, ultrasonic sensor and audio signal processing circuit.Concrete testing process is as follows: have beer bottle through out-of-date, optoelectronic switch produces trigger pip, namely electromagnetic pulse exciting bank sends electromagnetic pulse, the vibration of excitation bottle cap, the ultrasonic sensor 26 be arranged on directly over bottle can receive the acoustic reflection signals from bottle cap, then audio signal processing circuit carries out amplifying process and frequency to reflected signal to detection signal, damping ratio and energy value carry out analyses and comparison to judge whether beer exists gas leak phenomenon, testing result is sent industrial computer and PLC, PLC is by scrambler determination vial position information, if substandard product detected, trigger device for eliminating and rejected.
Before upper detection station I 1, sidewall detection station II 2 is positioned at beer bottle clamping device 18, after upper detection station VIII 8, sidewall detection station Ⅸ 9, uncovered detection station Ⅹ 10, ultrasound examination station Ⅺ 11 are positioned at beer bottle clamping device 18.Bottle cap detection station IV 4 can clamp in the process of beer bottle at beer bottle clamping device 18 and complete, and bottle cap detects station IV 4 and completes before sediment detects station V 5.
In order to the substandard products of rejecting are classified, part eject station 12 is provided with three flush trimmers, flush trimmer I: reject foreign matter substandard products at the bottom of the dirty and bottle of body; Flush trimmer II: reject high askew lid, uncovered, low liquid level substandard products bottle (reject bottle and reclaim continuation use); Flush trimmer III: reject damaged gas leakage and crackle substandard products bottle (rejecting the direct break process of bottle).
The present invention adopts multistation Intelligent Fusion, for the product quality on-line checkingi of bottled beer automatic production line, each station is connected with part eject station by control system, each detection station rational division of labor, if defectiveness, automatically substandard products are isolated production line by device for eliminating, automaticity is high, and detection speed is fast, and loss is extremely low.
Claims (4)
1. the bottled beer on-line measuring device of a multistation Intelligent Fusion, comprise and detect station and part eject station, detect station to be connected with part eject station by control system, it is characterized in that: described detection station comprises upper detection station I (1), sidewall detects station II (2), X ray detects station III (3), bottle cap detects station IV (4), sediment detects station V (5), sediment detects station VI (6), X ray detects station VII (7), upper detection station VIII (8), sidewall detects station Ⅸ (9), uncovered detects station Ⅹ (10), ultrasound examination station Ⅺ (11), upper detection station I (1) comprises the camera II (13) being arranged on beer bottle upper side, the opposite side of beer bottle is light source II (14), sidewall detects station II (2) and comprises the camera III (15) and two light sources III (16) that are arranged on beer bottle body side, two light sources III (16) are positioned at the opposite side of beer bottle, reflective mirror I (17) is installed on the opposite of two light sources III (16) respectively, described X ray detects station III (3), sediment detects station V (5), sediment detects station VI (6), the beer bottle both sides that X ray detects station VII (7) are provided with the clamping device (18) making beer bottle unsettled, X ray detects station III (3) and comprises the x-ray source I (19) being arranged on side bottom unsettled beer bottle, x-ray source I (19) is launched X ray obliquely upward and is penetrated at the bottom of beer bottle, the opposite side of beer bottle is provided with the X ray receiver I (20) corresponding with x-ray source I (19), bottle cap detects station IV (4) and comprises one and be arranged on color camera I (23) above beer bottle cap and light source I (24), sediment detects station V (5) and comprises the camera IV (21) being arranged on side bottom unsettled beer bottle, the opposite side of beer bottle is light source IV (22), sediment detects station VI (6) and comprises the camera V (29) being arranged on side bottom unsettled beer bottle, the opposite side of beer bottle is light source V (30), X ray detects station VII (7) and comprises the x-ray source II (27) being arranged on side bottom unsettled beer bottle, x-ray source II (27) is launched X ray obliquely upward and is penetrated at the bottom of beer bottle, the opposite side of beer bottle is provided with the X ray receiver II (28) corresponding with x-ray source II (27), upper detection station VIII (8) comprises the camera VI being arranged on beer bottle upper side, the opposite side of beer bottle is light source VI, sidewall detects station Ⅸ (9) and comprises the camera VII and two light sources VII that are arranged on beer bottle body side, two light sources VII are positioned at the opposite side of beer bottle, reflective mirror is installed respectively in the opposite of two light sources VII, uncovered detects station Ⅹ (10) and comprises a proximity switch (25) be positioned at above beer bottle bottleneck, ultrasound examination station Ⅺ (11) comprises a ultrasonic sensor (26) be positioned at above beer bottle cap, described part eject station (12) and each detection station comprise the optoelectronic switch and rotary encoder that are connected with control system I/O port, described upper detection station I (1), sidewall detects station II (2), X ray detects station III (3), bottle cap detects station IV (4), sediment detects station V (5), sediment detects station VI (6), X ray detects station VII (7), upper detection station VIII (8), sidewall detects station Ⅸ (9), uncovered detects station Ⅹ (10), ultrasound examination station Ⅺ (11) is arranged in order, part eject station (12) is positioned at after ultrasound examination station Ⅺ (11), detecting described clamping device (18) between station III (3) and X ray detection station VII (7) at X ray makes beer bottle rotate to an angle.
2. the bottled beer on-line measuring device of multistation Intelligent Fusion according to claim 1, is characterized in that: described part eject station (12) has three flush trimmers, and flush trimmer is connected with detection station by control system.
3. the bottled beer on-line measuring device of multistation Intelligent Fusion according to claim 1, is characterized in that: described ultrasound examination station Ⅺ (11) is made up of electromagnetic pulse exciting bank, ultrasonic sensor and audio signal processing circuit.
4. the bottled beer on-line measuring device of multistation Intelligent Fusion according to claim 1, it is characterized in that: described rotary encoder comprises main encoder and two from scrambler, main encoder and active conveying bottle chain road power wheel are coaxially installed, and press from both sides bottle belt pulley coaxially install from scrambler and two.
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| CN201310308661.6A CN103364400B (en) | 2013-07-23 | 2013-07-23 | A kind of bottled beer on-line measuring device of multistation Intelligent Fusion |
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| CN201310308661.6A CN103364400B (en) | 2013-07-23 | 2013-07-23 | A kind of bottled beer on-line measuring device of multistation Intelligent Fusion |
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| CN103364400B true CN103364400B (en) | 2016-02-03 |
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