CN103362006A - Anti-static fiber rope and manufacturing method thereof - Google Patents
Anti-static fiber rope and manufacturing method thereof Download PDFInfo
- Publication number
- CN103362006A CN103362006A CN2013102570221A CN201310257022A CN103362006A CN 103362006 A CN103362006 A CN 103362006A CN 2013102570221 A CN2013102570221 A CN 2013102570221A CN 201310257022 A CN201310257022 A CN 201310257022A CN 103362006 A CN103362006 A CN 103362006A
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- rope
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- conductive fiber
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Classifications
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2083—Jackets or coverings
- D07B2201/209—Jackets or coverings comprising braided structures
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2083—Jackets or coverings
- D07B2201/2092—Jackets or coverings characterised by the materials used
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/20—Organic high polymers
- D07B2205/2039—Polyesters
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/30—Inorganic materials
- D07B2205/3021—Metals
- D07B2205/3067—Copper (Cu)
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2207/00—Rope or cable making machines
- D07B2207/40—Machine components
- D07B2207/404—Heat treating devices; Corresponding methods
- D07B2207/4045—Heat treating devices; Corresponding methods to change the crystal structure of the load bearing material
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- Ropes Or Cables (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention discloses a piece of anti-static fiber rope and a manufacturing method thereof, and relates to the field of ropes. The anti-static fiber rope includes a rope coat (1) and a rope core (2) arranged in the rope coat (1), wherein the rope coat (1) is a coat body formed by weaving half the number of S twist electric conductive fiber strands and half the number of Z twist electric conductive fiber strands; the rope core (2) is a complex body of high tenacity terylene polyester fiber filaments. The anti-static fiber rope is simple in structure, the structure that the rope core is arranged in the rope coat is adopted, and the rope coat adopts the coat body formed by weaving half the number of S twist electric conductive fiber strands and half the number of Z twist electric conductive fiber strands, so that the rope has excellent electric conductivity and durability, and especially still has good durability and anti-static property under the condition of low humidity; the rope core adopts the high tenacity terylene polyester fiber filaments, so that the strength of the rope is ensured; the anti-static fiber rope has long service life and excellent anti-static effect, the manufacturing method is simple and easy to operate, the cost is low and the effect is good.
Description
Technical field
The present invention relates to the rope field, a kind of antistatic fiber rope and preparation method thereof is applicable to Electronics Factory, oil depot, explosives magazine, colliery and the zone responsive especially to static specifically.
Background technology
In industrial production. the static discharge that production operation produces can cause electric shock, although energy is less, can produce many interference, even indirectly cause major disaster.For example: during the contact combustible material, common chemical fibre cable can produce electrostatic spark because of friction, easily causes an explosion accident; In electron trade, static can cause electronic devices and components impaired, Quality Down, even scrap; Can produce static in the liquid petroleum product storage and transport process, enter container (such as oil tank) with the liquid petroleum product of static after, the liquid level electrostatic potential is raise, during the operations such as the thermometric inspection water of sampling this moment, can bring out static discharge, thereby the fire incident of causing.Therefore in inflammable and explosive and colliery petroleum industry, the fibrecord that use has electrostatic-proof function is the important means that guarantees personal safety and product quality, at present in industrial production, pay attention to especially also not being widely used the antistatic rope in inflammable and explosive and colliery industry not for the harm of generation of static electricity.
Conductive fiber is a kind of new fiber species that occurs the sixties in 20th century, and the antistatic mechanism of conductive fiber is to make to produce corona discharge between the conductive fiber.Corona discharge is a kind of discharge type that relaxes very much, after electrostatic pressure reaches certain numerical value, namely produces nonarcing corona discharge static is eliminated.This phenomenon is commonly referred to be the conductive fiber in the fabric, under the effect of electrostatic field, make ambient air generation ionization and form negative ions, a kind of and fabric institute static electrification lotus in the negative ions is on the contrary neutralization mutually, another kind is then with environment or neutralize greatly, thereby eliminated static.The remarkable difference that corona discharge and static are revealed is: the former also can eliminate the static on the fabric well in earth-free situation, and the latter then needs ground connection or static is eliminated.Conductive fiber refers to that generally conductance is greater than 10
-7The fiber of/Ω .cm.Therefore this fibrid has good electric conductivity and durability, particularly still has good durable antistatic under low humidity, in the field such as industrial, civilian very large purposes is arranged.
Summary of the invention
For solving the technical problem of above-mentioned existence, the invention provides a kind of antistatic fiber rope and preparation method thereof, formed by rope skin and wire rope core two parts, have good durability and antistatic behaviour.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of antistatic fiber rope, include rope skin and the wire rope core that is arranged at rope intracutaneous section, described rope skin is set to twist with the fingers the outer sleeve body that forms to the braiding of conduction cordage thigh by half S sth. made by twisting to conduction cordage thigh and half Z, and described wire rope core is set to high-strength polyester polyester filaments aggregate.
The conductive fiber that described rope skin adopts is acrylic fibers copper complexing conductive fiber monofilament.
Described rope skin adopts 24 rope strand braidings to form, and wherein the S sth. made by twisting is 12 to conduction cordage thigh, and it is 12 that Z twists with the fingers to conduction cordage thigh.
A kind of preparation method of antistatic fiber rope, realize as follows:
1) selection: the rope skin is chosen the conductive fiber long filament, and its specification is 840D-3000D, and wire rope core is chosen the high-strength polyester polyester filaments, and its specification is 1000D;
2) doubling: adopt 6 conductive fiber long filaments and be 1 strand, 6 high-strength polyester polyester filaments and be 1 strand;
3) twist thread: conductive fiber long filament and high-strength polyester polyester filaments after the doubling are twisted by twisting machine, twisting machine driving belt degree of tightness is consistent, every threads must be controlled by tension regulator, regularly measures its rotating speed and the twist, and the twist is decided according to the yarn size;
4) knit in advance: knitting in advance on full-automatic pre-loom by the conductive fiber filament yarns after the twisting machine twisting, the half rope strand be S twist with the fingers to, half rope strand be Z twist with the fingers to, be made in advance the bobbin that meets at a high speed two volume machine spindle sizes, make the outer sleeve body of rope skin;
5) HEAT SETTING: the high-strength polyester polyester filaments after will twisting makes wire rope core by steam forming machine under temperature 120-130 ℃, the situation of pressure 0.1-0.15Mpa HEAT SETTING 30-80 minute;
6), become rope: the rope leather block closes the wire rope core weaving forming.
The present invention is simple in structure, adopted the rope intracutaneous that the structure of wire rope core is set, the rope skin adopts conductive fiber long filament half S to twist with the fingers to, half Z and twists with the fingers the outer sleeve body that forms to braiding, so that rope has good electric conductivity and durability, particularly under low humidity, still has good durable antistatic, wire rope core adopts the high-strength polyester polyester filaments, has guaranteed the intensity of rope, long service life, anti-static effect is good, preparation method is simple to operation, and cost is low, and is effective.
Description of drawings
Fig. 1 is structural representation of the present invention.
The specific embodiment
Describe the present invention below in conjunction with the drawings and specific embodiments:
As shown in Figure 1, this antistatic fiber rope, include rope skin 1 and the wire rope core 2 that is arranged at rope skin 1 inside, described rope skin 1 is set to twist with the fingers the outer sleeve body that forms to the braiding of conduction cordage thigh by half S sth. made by twisting to conduction cordage thigh and half Z, and described wire rope core 2 is set to high-strength polyester polyester filaments aggregate.
Preferably, the conductive fiber of described rope skin 1 employing is acrylic fibers copper complexing conductive fiber monofilament.
Preferably, described rope skin 1 adopts 24 rope strand braidings to form, and wherein the S sth. made by twisting is 12 to conduction cordage thigh, and it is 12 that Z twists with the fingers to conduction cordage thigh.
The preparation method of this antistatic fiber rope, realize as follows:
1) selection: rope skin 1 is chosen the conductive fiber long filament, and its specification is 840D-3000D, and wire rope core 2 is chosen the high-strength polyester polyester filaments, and its specification is 1000D;
2) doubling: adopt 6 conductive fiber long filaments and be 1 strand, 6 high-strength polyester polyester filaments and be 1 strand;
3) twist thread: conductive fiber long filament and high-strength polyester polyester filaments after the doubling are twisted by twisting machine, twisting machine driving belt degree of tightness is consistent, every threads must be controlled by tension regulator, regularly measures its rotating speed and the twist, and the twist is decided according to the yarn size;
4) knit in advance: knitting in advance on full-automatic pre-loom by the conductive fiber filament yarns after the twisting machine twisting, the half rope strand be S twist with the fingers to, half rope strand be Z twist with the fingers to, be made in advance the bobbin that meets at a high speed two volume machine spindle sizes, make the outer sleeve body of rope skin 1;
5) HEAT SETTING: the high-strength polyester polyester filaments after will twisting makes wire rope core 2 by steam forming machine under temperature 120-130(℃, the situation of pressure 0.1-0.15Mpa HEAT SETTING 30-80 minute;
6), become rope: rope skin 1 is in conjunction with wire rope core 2 weaving formings.
Embodiment 1:
1) selection: rope skin 1 is chosen acrylic fibers copper complexing conductive fiber long filament, and its specification is 840 D, and wire rope core 2 is chosen the high-strength polyester polyester filaments, and its specification is 1000D;
2) doubling: adopt 6 acrylic fibers copper complexing conductive fiber long filaments and be 1 strand, and become 24 strands, 6 high-strength polyester polyester filaments and be 1 strand;
3) twist thread: acrylic fibers copper complexing conductive fiber long filament and high-strength polyester polyester filaments after the doubling are twisted by twisting machine, twisting machine driving belt degree of tightness is consistent, every threads must be controlled by tension regulator, regularly measure its rotating speed and the twist, the twist is decided according to the yarn size;
4) knit in advance: knitting in advance on full-automatic pre-loom by the acrylic fibers copper complexing conductive fiber filament yarns after the twisting machine twisting, 12 strands for S twist with the fingers to, 12 strands for Z twist with the fingers to, be made in advance and meet the at a high speed bobbin of pair volume machine spindle sizes, make the outer sleeve body of the skin 1 of restricting;
5) HEAT SETTING: the high-strength polyester polyester filaments after will twisting makes wire rope core 2 by steam forming machine HEAT SETTING 30 minutes in the situation of 120 ℃ of temperature, pressure 0.12Mpa;
6), become rope: rope skin 1 is in conjunction with wire rope core 2 weaving formings.
Embodiment 2:
1) selection: rope skin 1 is chosen acrylic fibers copper complexing conductive fiber long filament, and its specification is 2000D, and wire rope core 2 is chosen the high-strength polyester polyester filaments, and its specification is 1000D;
2) doubling: adopt 6 conductive fiber long filaments and be 1 strand, and become 24 strands, 6 high-strength polyester polyester filaments are 1 strand;
3) twist thread: acrylic fibers copper complexing conductive fiber long filament and high-strength polyester polyester filaments after the doubling are twisted by twisting machine, twisting machine driving belt degree of tightness is consistent, every threads must be controlled by tension regulator, regularly measure its rotating speed and the twist, the twist is decided according to the yarn size;
4) knit in advance: knitting in advance on full-automatic pre-loom by the acrylic fibers copper complexing conductive fiber filament yarns after the twisting machine twisting, 12 strands for S twist with the fingers to, 12 strands for Z twist with the fingers to, be made in advance and meet the at a high speed bobbin of pair volume machine spindle sizes, make the outer sleeve body of the skin 1 of restricting;
5) HEAT SETTING: the high-strength polyester polyester filaments after will twisting makes wire rope core 2 by steam forming machine HEAT SETTING 45 minutes in the situation of 124 ℃ of temperature, pressure 0.15Mpa;
6), become rope: rope skin 1 is in conjunction with wire rope core 2 weaving formings.
Embodiment 3:
1) selection: rope skin 1 is chosen the conductive fiber long filament, and its specification is 3000D, and wire rope core 2 is chosen the high-strength polyester polyester filaments, and its specification is 1000D;
2) doubling: adopt 6 conductive fiber long filaments and be 1 strand, and become 24 strands, 6 high-strength polyester polyester filaments and be 1 strand;
3) twist thread: conductive fiber long filament and high-strength polyester polyester filaments after the doubling are twisted by twisting machine, twisting machine driving belt degree of tightness is consistent, every threads must be controlled by tension regulator, regularly measures its rotating speed and the twist, and the twist is decided according to the yarn size;
4) knit in advance: knitting in advance on full-automatic pre-loom by the conductive fiber filament yarns after the twisting machine twisting, 12 strands for S twist with the fingers to, 12 strands for Z twist with the fingers to, be made in advance and meet the at a high speed bobbin of pair volume machine spindle sizes, make the outer sleeve body of the skin 1 of restricting;
5) HEAT SETTING: the high-strength polyester polyester filaments after will twisting makes wire rope core 2 by steam forming machine HEAT SETTING 80 minutes in the situation of 130 ℃ of temperature, pressure 0.10Mpa;
6), become rope: rope skin 1 is in conjunction with wire rope core 2 weaving formings.
By above 3 kinds of embodiment relatively, it is best to draw the antistatic rope effect that embodiment 2 makes.
This antistatic rope is applicable to the operations such as oil and the sampling of petrochemical enterprise liquid petroleum product, thermometric, inspection water, electric conductivity is good, can make the very fast leakage of electric charge and the dispersion that produce in sampling, thermometric, the operation of inspection water, thereby can prevent effectively that the static part from accumulating, avoid the generation of electrostatic accident.Therefore, the antistatic rope is Electronics Factory, oil depot, explosives magazine, colliery and the regional indispensable instrument responsive especially to static.
Certainly, above-mentioned explanation is not to be limitation of the present invention, and the present invention also is not limited in above-mentioned giving an example, and the variation that those skilled in the art make in essential scope of the present invention, remodeling, interpolation or replacement also should belong to protection scope of the present invention.
Claims (4)
1. antistatic fiber rope, it is characterized in that, include rope skin (1) and be arranged at the inner wire rope core (2) of rope skin (1), described rope skin (1) is set to twist with the fingers the outer sleeve body that forms to the braiding of conduction cordage thigh by half S sth. made by twisting to conduction cordage thigh and half Z, and described wire rope core (2) is set to high-strength polyester polyester filaments aggregate.
2. antistatic fiber rope according to claim 1 is characterized in that, the conductive fiber that described rope skin (1) adopts is acrylic fibers copper complexing conductive fiber monofilament.
3. antistatic fiber rope according to claim 1 and 2 is characterized in that, described rope skin (1) adopts 24 rope strand braidings to form, and wherein the S sth. made by twisting is 12 to conduction cordage thigh, and it is 12 that Z twists with the fingers to conduction cordage thigh.
4. the preparation method of an antistatic fiber rope as claimed in claim 1 is characterized in that, realizes as follows:
1) selection: rope skin (1) is chosen the conductive fiber long filament, and its specification is 840D-3000D, and wire rope core (2) is chosen the high-strength polyester polyester filaments, and its specification is 1000D;
2) doubling: adopt 6 conductive fiber long filaments and be 1 strand, 6 high-strength polyester polyester filaments and be 1 strand;
3) twist thread: conductive fiber long filament and high-strength polyester polyester filaments after the doubling are twisted by twisting machine, twisting machine driving belt degree of tightness is consistent, every threads must be controlled by tension regulator, regularly measures its rotating speed and the twist, and the twist is decided according to the yarn size;
4) knit in advance: knitting in advance on full-automatic pre-loom by the conductive fiber filament yarns after the twisting machine twisting, the half rope strand be S twist with the fingers to, half rope strand be Z twist with the fingers to, be made in advance the bobbin that meets at a high speed two volume machine spindle sizes, make the outer sleeve body of rope skin (1);
5) HEAT SETTING: the high-strength polyester polyester filaments after will twisting makes wire rope core (2) by steam forming machine under temperature 120-130 ℃, the situation of pressure 0.1-0.15Mpa HEAT SETTING 30-80 minute;
6), become rope: rope skin (1) is in conjunction with wire rope core (2) weaving forming.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013102570221A CN103362006A (en) | 2013-06-26 | 2013-06-26 | Anti-static fiber rope and manufacturing method thereof |
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| CN2013102570221A CN103362006A (en) | 2013-06-26 | 2013-06-26 | Anti-static fiber rope and manufacturing method thereof |
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| CN103362006A true CN103362006A (en) | 2013-10-23 |
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| CN2013102570221A Pending CN103362006A (en) | 2013-06-26 | 2013-06-26 | Anti-static fiber rope and manufacturing method thereof |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103572624A (en) * | 2013-11-13 | 2014-02-12 | 泰安鲁普耐特塑料有限公司 | Ultra-thin fiber cleaning rope and manufacturing method thereof |
| CN103572623A (en) * | 2013-11-13 | 2014-02-12 | 泰安鲁普耐特塑料有限公司 | Polyphenylene sulfide fiber core wrapped rope and manufacturing method thereof |
| CN103590186A (en) * | 2013-11-13 | 2014-02-19 | 泰安鲁普耐特塑料有限公司 | Fluorescent fiber compound rope and manufacturing method thereof |
| CN105155315A (en) * | 2015-10-26 | 2015-12-16 | 苏州明盛化纤有限公司 | Antistatic wearproof rope |
| CN109868590A (en) * | 2017-12-01 | 2019-06-11 | 香港理工大学 | Wearable intelligence conductive spinning product is automatically embroidered manufacturing technology |
| CN110195363A (en) * | 2019-07-02 | 2019-09-03 | 鲁普耐特集团有限公司 | A kind of PTFE antistatic sampling rope |
| CN110835863A (en) * | 2019-11-05 | 2020-02-25 | 鲁普耐特集团有限公司 | Tracing rope |
| CN115352154A (en) * | 2022-08-25 | 2022-11-18 | 启东海大聚龙新材料科技有限公司 | Preparation method of anti-static marine cable sheath material and product thereof |
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| US20070059524A1 (en) * | 2005-08-31 | 2007-03-15 | Kufner Textilwerke Gmbh | Electrically conductive, elastically stretchable hybrid yarn, method for manufacture thereof and textile product with a hybrid yarn of this kind |
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| CN102733210A (en) * | 2011-04-07 | 2012-10-17 | 威海好运通网具科技有限公司 | Ultrahigh-strength braided rope for net cage or fishing gear and braiding method thereof |
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| CN2663489Y (en) * | 2003-12-04 | 2004-12-15 | 宝应县九力绳缆有限公司 | Multi-ply chemical fiber cable |
| US20070059524A1 (en) * | 2005-08-31 | 2007-03-15 | Kufner Textilwerke Gmbh | Electrically conductive, elastically stretchable hybrid yarn, method for manufacture thereof and textile product with a hybrid yarn of this kind |
| CN101363197A (en) * | 2008-10-06 | 2009-02-11 | 浙江四兄绳业有限公司 | Super-macromolecule polyethylene rope and preparation technology thereof |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103572624A (en) * | 2013-11-13 | 2014-02-12 | 泰安鲁普耐特塑料有限公司 | Ultra-thin fiber cleaning rope and manufacturing method thereof |
| CN103572623A (en) * | 2013-11-13 | 2014-02-12 | 泰安鲁普耐特塑料有限公司 | Polyphenylene sulfide fiber core wrapped rope and manufacturing method thereof |
| CN103590186A (en) * | 2013-11-13 | 2014-02-19 | 泰安鲁普耐特塑料有限公司 | Fluorescent fiber compound rope and manufacturing method thereof |
| CN105155315A (en) * | 2015-10-26 | 2015-12-16 | 苏州明盛化纤有限公司 | Antistatic wearproof rope |
| CN109868590A (en) * | 2017-12-01 | 2019-06-11 | 香港理工大学 | Wearable intelligence conductive spinning product is automatically embroidered manufacturing technology |
| CN109868590B (en) * | 2017-12-01 | 2022-07-08 | 香港理工大学 | Full-automatic embroidery manufacturing technology for wearable intelligent conductive textile |
| CN110195363A (en) * | 2019-07-02 | 2019-09-03 | 鲁普耐特集团有限公司 | A kind of PTFE antistatic sampling rope |
| CN110835863A (en) * | 2019-11-05 | 2020-02-25 | 鲁普耐特集团有限公司 | Tracing rope |
| CN110835863B (en) * | 2019-11-05 | 2021-12-14 | 鲁普耐特集团有限公司 | Tracing rope |
| CN115352154A (en) * | 2022-08-25 | 2022-11-18 | 启东海大聚龙新材料科技有限公司 | Preparation method of anti-static marine cable sheath material and product thereof |
| CN115352154B (en) * | 2022-08-25 | 2024-06-07 | 启东海大聚龙新材料科技有限公司 | Preparation method of antistatic marine cable sheath material and product thereof |
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Application publication date: 20131023 |
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