CN103358380A - Manufacturing method of antiskid bamboo plate - Google Patents
Manufacturing method of antiskid bamboo plate Download PDFInfo
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- CN103358380A CN103358380A CN2012101036529A CN201210103652A CN103358380A CN 103358380 A CN103358380 A CN 103358380A CN 2012101036529 A CN2012101036529 A CN 2012101036529A CN 201210103652 A CN201210103652 A CN 201210103652A CN 103358380 A CN103358380 A CN 103358380A
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- bamboo
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- scutum
- sliding
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Abstract
The invention discloses a manufacturing method of an antiskid bamboo plate, which is characterized by comprising the following steps of: (1) preparing clean bamboo bundles and/or bamboo filaments and/or bamboo shreds, (2) drying, (3) gumming the bamboo materials, (4) drying, (5) randomly stacking the bamboo materials between an upper mold block and a lower mold block to form a loose forming block in required thickness, (6) pressing the loose forming block into a large-breadth bamboo integrated plate, (7) curing, (8) cutting into the antiskid bamboo plate in the required width and length, wherein at least one of the upper mold block and the lower mold block is provided with a plurality of long sunk grooves, and a plurality of convex strips are arranged on at least one of the upper surface and the lower surface of the bamboo integrated plate. The method has the benefits that the warpage of the bamboo plate can be reduced, the friction can be increased, skid and trip accidents are avoided, and the scope of a consumer to select the surface morphology is extended.
Description
Technical field
What the present invention relates to is a kind of manufacture method of bamboo scutum piece, specifically, is a kind of manufacture method of anti-sliding bamboo scutum piece.
Background technology
After the viewpoint of wood substituted by bamboo proposes, people have brought into play creativeness fully, bamboo bundle and/or bamboo silk and/or bamboo sliver impregnation are made integrated timber, then cutting processing well-thought-out plan scutum piece, break through the restriction of bamboo natural form, enlarged the scope of application of bamboo wood.Its weak point is: (one) bamboo matter integrated timber produces great internal stress in the process of compacting, and bamboo matter integrated timber because internal stress can not get discharging, causes bamboo scutum piece warpage after being cut into plate; (2) surface of bamboo scutum piece is very smooth, easily skids, falls down accident; (3) configuration of surface of bamboo scutum piece is more single, causes the consumer very limited to the selection of bamboo scutum piece configuration of surface.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of and can reduce bamboo scutum piece internal stress, reduce warpage; Increase frictional force, stop to skid, fall down accident; Increase the manufacture method of the anti-sliding bamboo scutum piece of consumer's effects on surface form range of choice.
The manufacture method of anti-sliding bamboo scutum piece of the present invention, carry out according to the following step:
1. material is prepared: prepare cleaning removal bamboo bundle and/or bamboo silk and/or the bamboo sliver of the outer rascal of bamboo and bamboo inner chamber joint, tabasheer courage;
2. dry the processing: with bamboo bundle and/or bamboo silk and/or bamboo sliver drying process to moisture content be 6%～10% one-tenth dry bamboo wood;
3. dipping process: dry bamboo wood is immersed phenolic resin glue become the impregnation bamboo wood;
4. dry the processing: it is 10%～15% the dry bamboo wood of impregnation that impregnation bamboo wood drying is processed to moisture content;
5. fill the stacked moulding of mould: the dry bamboo wood of impregnation is stacked at random between mold piece and the bed die piece, forms the loose shape forming blocks that needs thickness, have an elongated slot with a plurality of depressions in its mold piece and the bed die piece at least;
6. press process: loose shape forming blocks is pressed in the upper and lower surface of the integrated plate of large width bamboo matter, the integrated plate of its large width bamboo matter and has at least one side to have the rectangular of many projections, during compacting mold piece and bed die piece heated to 135 ℃, time of pressurize be 40 minutes～50 minutes, then cooling is solidified, and the time of described pressurize is: when the integrated plate of large width bamboo matter is thicker the time spent many, when the integrated plate of large width bamboo matter is thinner the time spent few;
7. maintenance: the stacked maintenance of the integrated plate of large width bamboo matter after will solidifying 20 days;
8. cutting processing: the anti-sliding bamboo scutum piece that the integrated plate of large width bamboo matter after the maintenance is cut into required width and length.
Described bamboo bundle, bamboo silk are that bamboo chip vertically cuts acquisition.
Described bamboo sliver can be that bamboo chip rolls acquisition, also can roll-in obtain.
The proportion of described anti-sliding bamboo scutum piece is 1.15～1.25.
Beneficial effect of the present invention is: bamboo scutum piece internal stress is little, can reduce bamboo scutum piece warpage; Bamboo scutum piece surface has the rectangular of a plurality of projections, can increase frictional force, stop to skid, fall down accident; And increased the scope that consumer's effects on surface form is selected.
Description of drawings
Fig. 1 is the front view of manufacture method first embodiment of anti-sliding bamboo scutum piece of the present invention;
Fig. 2 is the upward view of Fig. 1;
Fig. 3 is the front view of manufacture method second embodiment of anti-sliding bamboo scutum piece of the present invention;
Fig. 4 is the upward view of Fig. 3;
Fig. 5 is the front view of manufacture method the 3rd embodiment of anti-sliding bamboo scutum piece of the present invention;
Fig. 6 is the upward view of Fig. 5;
Fig. 7 is the front view of manufacture method the 4th embodiment of anti-sliding bamboo scutum piece of the present invention;
Fig. 8 is the upward view of Fig. 7;
Fig. 9 is the front view of manufacture method the 5th embodiment of anti-sliding bamboo scutum piece of the present invention;
Figure 10 is the upward view of Fig. 9.
The specific embodiment
Provide the anti-sliding bamboo scutum piece specific embodiment that the manufacture method according to anti-sliding bamboo scutum piece of the present invention produces below in conjunction with accompanying drawing.
The first embodiment
The anti-sliding bamboo scutum piece that Fig. 1, the manufacture method according to anti-sliding bamboo scutum piece of the present invention shown in Figure 2 produce, carry out according to the following step:
1. material is prepared: prepare cleaning removal bamboo bundle and/or bamboo silk and/or the bamboo sliver of the outer rascal of bamboo and bamboo inner chamber joint, tabasheer courage;
2. dry the processing: with bamboo bundle and/or bamboo silk and/or bamboo sliver drying process to moisture content be 6%～10% one-tenth dry bamboo wood;
3. dipping process: dry bamboo wood is immersed phenolic resin glue become the impregnation bamboo wood;
4. dry the processing: it is 10%～15% the dry bamboo wood of impregnation that impregnation bamboo wood drying is processed to moisture content;
5. fill the stacked moulding of mould: the dry bamboo wood of impregnation is stacked at random between mold piece and the bed die piece, forms the loose shape forming blocks that needs thickness, and its mold piece has the elongated slot of many circular arc depressions;
6. press process: the upper surface that loose shape forming blocks is pressed into the integrated plate of large width bamboo matter, the integrated plate of its large width bamboo matter has the rectangular of a plurality of arc-shaped convex, during compacting mold piece and bed die piece heated to 135 ℃, pressurize 40 minutes, then cooling is solidified, and the thickness of the integrated plate of its large width bamboo matter is 1 centimetre;
7. maintenance: the stacked maintenance of the integrated plate of large width bamboo matter after will solidifying 20 days;
8. cutting processing: the anti-sliding bamboo scutum piece that the integrated plate of large width bamboo matter after the maintenance is cut into required width and length.
Described bamboo bundle, bamboo silk are that bamboo chip vertically cuts acquisition.
Described bamboo sliver is that bamboo chip rolls acquisition.
The proportion of described anti-sliding bamboo scutum piece is 1.15～1.25.
The second embodiment
The anti-sliding bamboo scutum piece that Fig. 3, the manufacture method according to anti-sliding bamboo scutum piece of the present invention shown in Figure 4 produce, carry out according to the following step:
1. material is prepared: prepare cleaning removal bamboo bundle and/or bamboo silk and/or the bamboo sliver of the outer rascal of bamboo and bamboo inner chamber joint, tabasheer courage;
2. dry the processing: with bamboo bundle and/or bamboo silk and/or bamboo sliver drying process to moisture content be 6%～10% one-tenth dry bamboo wood;
3. dipping process: dry bamboo wood is immersed phenolic resin glue become the impregnation bamboo wood;
4. dry the processing: it is 10%～15% the dry bamboo wood of impregnation that impregnation bamboo wood drying is processed to moisture content;
5. fill the stacked moulding of mould: with the loose shape forming blocks that the dry bamboo wood of impregnation is stacked between mold piece and the bed die piece at random, formation needs thickness, the elongated slot that its mold piece and bed die piece have many triangular shaped recess;
6. press process: the upper surface and the lower surface that loose shape forming blocks are pressed into the integrated plate of large width bamboo matter, the integrated plate of its large width bamboo matter have the rectangular of a plurality of triangular hills, during compacting mold piece and bed die piece heated to 135 ℃, pressurize 45 minutes, then cooling is solidified, and the thickness of the integrated plate of its large width bamboo matter is 2 centimetres;
7. maintenance: the stacked maintenance of the integrated plate of large width bamboo matter after will solidifying 20 days;
8. cutting processing: the anti-sliding bamboo scutum piece that the integrated plate of large width bamboo matter after the maintenance is cut into required width and length.
Described bamboo bundle, bamboo silk are that bamboo chip vertically cuts acquisition.
Described bamboo sliver can be that the bamboo chip roll-in obtains.
The proportion of described anti-sliding bamboo scutum piece is 1.15～1.25.
The 3rd embodiment
The anti-sliding bamboo scutum piece that Fig. 5, the manufacture method according to anti-sliding bamboo scutum piece of the present invention shown in Figure 6 produce, carry out according to the following step:
1. material is prepared: prepare cleaning removal bamboo bundle and/or bamboo silk and/or the bamboo sliver of the outer rascal of bamboo and bamboo inner chamber joint, tabasheer courage;
2. dry the processing: with bamboo bundle and/or bamboo silk and/or bamboo sliver drying process to moisture content be 6%～10% one-tenth dry bamboo wood;
3. dipping process: dry bamboo wood is immersed phenolic resin glue become the impregnation bamboo wood;
4. dry the processing: it is 10%～15% the dry bamboo wood of impregnation that impregnation bamboo wood drying is processed to moisture content;
5. fill the stacked moulding of mould: the dry bamboo wood of impregnation is stacked at random between mold piece and the bed die piece, forms the loose shape forming blocks that needs thickness, and its mold piece and bed die piece have the elongated slot of many waveform depressions;
6. press process: the upper surface and the lower surface that loose shape forming blocks are pressed into the integrated plate of large width bamboo matter, the integrated plate of its large width bamboo matter have the rectangular of a plurality of wavy bulge, during compacting mold piece and bed die piece heated to 135 ℃, pressurize 45 minutes, then cooling is solidified, and the thickness of the integrated plate of its large width bamboo matter is 2 centimetres;
7. maintenance: the stacked maintenance of the integrated plate of large width bamboo matter after will solidifying 20 days;
8. cutting processing: the anti-sliding bamboo scutum piece that the integrated plate of large width bamboo matter after the maintenance is cut into required width and length.
Described bamboo bundle, bamboo silk are that the bamboo chip longitudinally cutting obtains.
Described bamboo sliver is that bamboo chip is by rolling acquisition.
The proportion of described anti-sliding bamboo scutum piece is 1.15～1.25.
The 4th embodiment
The anti-sliding bamboo scutum piece that Fig. 7, the manufacture method according to anti-sliding bamboo scutum piece of the present invention shown in Figure 8 produce, carry out according to the following step:
1. material is prepared: prepare cleaning removal bamboo bundle and/or bamboo silk and/or the bamboo sliver of the outer rascal of bamboo and bamboo inner chamber joint, tabasheer courage;
2. dry the processing: with bamboo bundle and/or bamboo silk and/or bamboo sliver drying process to moisture content be 6%～10% one-tenth dry bamboo wood;
3. dipping process: dry bamboo wood is immersed phenolic resin glue become the impregnation bamboo wood;
4. dry the processing: it is 10%～15% the dry bamboo wood of impregnation that impregnation bamboo wood drying is processed to moisture content;
5. fill the stacked moulding of mould: the dry bamboo wood of impregnation is stacked at random between mold piece and the bed die piece, forms the loose shape forming blocks that needs thickness, and its mold piece has the elongated slot of many rectangular depression;
6. press process: the upper surface that loose shape forming blocks is pressed into the integrated plate of large width bamboo matter, the integrated plate of its large width bamboo matter has the rectangular of a plurality of rectangular preiections, during compacting mold piece and bed die piece heated to 135 ℃, pressurize 45 minutes, then cooling is solidified, and the thickness of the integrated plate of its large width bamboo matter is 2 centimetres;
7. maintenance: the stacked maintenance of the integrated plate of large width bamboo matter after will solidifying 20 days;
8. cutting processing: the anti-sliding bamboo scutum piece that the integrated plate of large width bamboo matter after the maintenance is cut into required width and length.
Described bamboo bundle, bamboo silk are that the bamboo chip longitudinally cutting obtains.
Described bamboo sliver is that bamboo chip obtains by roll-in.
The proportion of described anti-sliding bamboo scutum piece is 1.15～1.25.
The 5th embodiment
The anti-sliding bamboo scutum piece that Fig. 9, the manufacture method according to anti-sliding bamboo scutum piece of the present invention shown in Figure 10 produce, carry out according to the following step:
1. material is prepared: prepare cleaning removal bamboo bundle and/or bamboo silk and/or the bamboo sliver of the outer rascal of bamboo and bamboo inner chamber joint, tabasheer courage;
2. dry the processing: with bamboo bundle and/or bamboo silk and/or bamboo sliver drying process to moisture content be 6%～10% one-tenth dry bamboo wood;
3. dipping process: dry bamboo wood is immersed phenolic resin glue become the impregnation bamboo wood;
4. dry the processing: it is 10%～15% the dry bamboo wood of impregnation that impregnation bamboo wood drying is processed to moisture content;
5. fill the stacked moulding of mould: with the loose shape forming blocks that the dry bamboo wood of impregnation is stacked between mold piece and the bed die piece at random, formation needs thickness, the elongated slot that its mold piece and bed die piece have many trapezoidal recess;
6. press process: the upper surface and the lower surface that loose shape forming blocks are pressed into the integrated plate of large width bamboo matter, the integrated plate of its large width bamboo matter have the rectangular of a plurality of trapezoidal projections, during compacting mold piece and bed die piece heated to 135 ℃, pressurize 50 minutes, then cooling is solidified, and the thickness of the integrated plate of its large width bamboo matter is 3 centimetres;
7. maintenance: the stacked maintenance of the integrated plate of large width bamboo matter after will solidifying 20 days;
8. cutting processing: the anti-sliding bamboo scutum piece that the integrated plate of large width bamboo matter after the maintenance is cut into required width and length.
Described bamboo bundle, bamboo silk are that the bamboo chip longitudinally cutting obtains.
Described bamboo sliver is that bamboo chip obtains by roll-in.
The proportion of described anti-sliding bamboo scutum piece is 1.15～1.25.
The thickness of the integrated plate of large width bamboo matter described in the manufacture method of anti-sliding bamboo scutum piece of the present invention is that the cross section of the integrated plate of large width bamboo matter comprises protruding thickness.
Anti-sliding bamboo scutum piece according to the manufacture method of anti-sliding bamboo scutum piece of the present invention produces can be processed into outdoor flooring, indoor floor, stepped plate, Indoor decorative plate, furniture-plates etc.
Claims (5)
1. the manufacture method of an anti-sliding bamboo scutum piece is characterized in that carrying out according to the following step:
1. material is prepared: prepare cleaning removal bamboo bundle and/or bamboo silk and/or the bamboo sliver of the outer rascal of bamboo and bamboo inner chamber joint, tabasheer courage;
2. dry the processing: with bamboo bundle and/or bamboo silk and/or bamboo sliver drying process to moisture content be 6%～10% one-tenth dry bamboo wood;
3. dipping process: dry bamboo wood is immersed phenolic resin glue become the impregnation bamboo wood;
4. dry the processing: it is 10%～15% the dry bamboo wood of impregnation that impregnation bamboo wood drying is processed to moisture content;
5. fill the stacked moulding of mould: the dry bamboo wood of impregnation is stacked at random between mold piece and the bed die piece, forms the loose shape forming blocks that needs thickness, have an elongated slot with a plurality of depressions in its mold piece and the bed die piece at least;
6. press process: loose shape forming blocks is pressed in the upper and lower surface of the integrated plate of large width bamboo matter, the integrated plate of its large width bamboo matter and has at least one side to have the rectangular of many projections, during compacting mold piece and bed die piece heated to 135 ℃, time of pressurize be 40 minutes～50 minutes, then cooling is solidified, and the time of described pressurize is: when the integrated plate of large width bamboo matter is thicker the time spent many, when the integrated plate of large width bamboo matter is thinner the time spent few;
7. maintenance: the stacked maintenance of the integrated plate of large width bamboo matter after will solidifying 20 days;
8. cutting processing: the anti-sliding bamboo scutum piece that the integrated plate of large width bamboo matter after the maintenance is cut into required width and length.
2. the manufacture method of anti-sliding bamboo scutum piece according to claim 1, it is characterized in that: described bamboo bundle, bamboo silk are that bamboo chip vertically cuts acquisition.
3. the manufacture method of anti-sliding bamboo scutum piece according to claim 1, it is characterized in that: described bamboo sliver is that bamboo chip rolls acquisition.
4. the manufacture method of anti-sliding bamboo scutum piece according to claim 1 is characterized in that: described bamboo sliver is that the bamboo chip roll-in obtains.
5. the manufacture method of anti-sliding bamboo scutum piece according to claim 1, it is characterized in that: the proportion of described anti-sliding bamboo scutum piece is 1.15～1.25.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101036529A CN103358380A (en) | 2012-04-01 | 2012-04-01 | Manufacturing method of antiskid bamboo plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101036529A CN103358380A (en) | 2012-04-01 | 2012-04-01 | Manufacturing method of antiskid bamboo plate |
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| CN103358380A true CN103358380A (en) | 2013-10-23 |
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| CN2012101036529A Pending CN103358380A (en) | 2012-04-01 | 2012-04-01 | Manufacturing method of antiskid bamboo plate |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0671612A (en) * | 1992-08-25 | 1994-03-15 | Tsugio Aneobi | Bamboo-made contact bonded planar material and its production |
| CN2174311Y (en) * | 1993-10-26 | 1994-08-17 | 湖南永达竹业有限公司 | Bamboo splice plate |
| JP2001071303A (en) * | 1999-08-30 | 2001-03-21 | Okuho Sogo Kogyo Kofun Yugenkoshi | Manufacture of thin piece for bamboo-made curtain and thin piece for bamboo-made curtain |
| CN101288961A (en) * | 2008-05-23 | 2008-10-22 | 南京绿树林环保包装科技有限公司 | Bamboo composite section material bamboo single plate |
| CN201386899Y (en) * | 2009-03-23 | 2010-01-20 | 浙江华夏竹木制品有限公司 | Antiskid bamboo batten |
| CN101983852A (en) * | 2010-10-12 | 2011-03-09 | 朱彩琴 | Process for preparing bamboo products with natural woody textures |
| CN102259362A (en) * | 2010-05-28 | 2011-11-30 | 浙江天振竹木开发有限公司 | Flame-retardant bamboo board and preparation method thereof |
-
2012
- 2012-04-01 CN CN2012101036529A patent/CN103358380A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0671612A (en) * | 1992-08-25 | 1994-03-15 | Tsugio Aneobi | Bamboo-made contact bonded planar material and its production |
| CN2174311Y (en) * | 1993-10-26 | 1994-08-17 | 湖南永达竹业有限公司 | Bamboo splice plate |
| JP2001071303A (en) * | 1999-08-30 | 2001-03-21 | Okuho Sogo Kogyo Kofun Yugenkoshi | Manufacture of thin piece for bamboo-made curtain and thin piece for bamboo-made curtain |
| CN101288961A (en) * | 2008-05-23 | 2008-10-22 | 南京绿树林环保包装科技有限公司 | Bamboo composite section material bamboo single plate |
| CN201386899Y (en) * | 2009-03-23 | 2010-01-20 | 浙江华夏竹木制品有限公司 | Antiskid bamboo batten |
| CN102259362A (en) * | 2010-05-28 | 2011-11-30 | 浙江天振竹木开发有限公司 | Flame-retardant bamboo board and preparation method thereof |
| CN101983852A (en) * | 2010-10-12 | 2011-03-09 | 朱彩琴 | Process for preparing bamboo products with natural woody textures |
Non-Patent Citations (1)
| Title |
|---|
| 吴智慧等: "《竹藤家具制造工艺》", 31 August 2009, article "《竹重组材的生产工艺技术》", pages: 138-142 * |
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Application publication date: 20131023 |