CN103357624A - Automatic washing water gun - Google Patents

Automatic washing water gun Download PDF

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Publication number
CN103357624A
CN103357624A CN2013103267594A CN201310326759A CN103357624A CN 103357624 A CN103357624 A CN 103357624A CN 2013103267594 A CN2013103267594 A CN 2013103267594A CN 201310326759 A CN201310326759 A CN 201310326759A CN 103357624 A CN103357624 A CN 103357624A
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CN
China
Prior art keywords
gun
auto
hydraulic giant
barral
reducing motor
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Granted
Application number
CN2013103267594A
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Chinese (zh)
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CN103357624B (en
Inventor
马世峰
杨和来
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Baosteel Engineering and Technology Group Co Ltd
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Shanghai Baofine Engineering & Technology Co Ltd
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Priority to CN201310326759.4A priority Critical patent/CN103357624B/en
Publication of CN103357624A publication Critical patent/CN103357624A/en
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Publication of CN103357624B publication Critical patent/CN103357624B/en
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Abstract

An automatic washing water gun comprises a gun holder, a lifting mechanism, a lifting stand, a horizontal rotary mechanism, a gun rod and a hose; the gun holder is arranged on a bearing body and is provided with a guide sleeve; the lifting mechanism is arranged in the gun holder, and comprises a turbine screw lifting machine, a first gear motor connected by a coupler, and a first coder; the lifting stand comprises a guide post arranged in the guide sleeve and connected with the turbine screw lifting machine, and a rotary pair arranged at one side, different from the gun holder, of the lifting stand; the horizontal rotary mechanism comprises a sector straight gear, a transmission small gear, a second gear motor and a second coder; the gun rod is connected with the horizontal rotary mechanism by a rotary shaft and is provided with a water inlet at one end and a spray nozzle at the other end; and one end of the hose is connected with the water inlet of the gun rod, and the other end of the hose is connected with an external high-pressure water system. The automatic washing water gun is in an automatic work mode, can wash the internal and external faces of bundled steel pipes with high pressure without need of manual operation, and is laborsaving and high in safety.

Description

A kind of auto-flushing hydraulic giant
Technical field
The present invention relates to acid cleaning of steel tube phosphorization technology field, relate in particular to a kind of auto-flushing hydraulic giant for washing after acid cleaning of steel tube or the phosphatization.
Background technology
At present, on acid cleaning of steel tube phosphatization unit, bundled steel pipe is after overpickling or phosphatization, and in order to remove acid solution or the Phosphating Solution that remains in the inside and outside surface of described steel pipe, described steel pipe must pass through high pressure water washing.Water under high pressure pressure is generally more than 1MPa.Normally, described steel pipe after overpickling or phosphatization all adopts manual type to carry out high pressure water washing, namely manually hands giant, from the inside and outside surface of flushing steel pipe, end of described steel pipe.
But because hydraulic pressure is too high, recoil is larger during the giant flushing, and manually hand-held giant not only is easy to fatigue, and has great potential safety hazard.On the other hand, human cost is soaring year by year, has become a great expenditure of enterprise.How effectively to save manpower, and can safety described steel pipe after overpickling or phosphatization is washed become one of those skilled in the art's problem demanding prompt solution.
So for the problem that prior art exists, this case designer relies on the industry experience for many years of being engaged in, the active research improvement is so there has been a kind of auto-flushing hydraulic giant of the present invention.
Summary of the invention
The present invention be directed in the prior art, described traditional auto-flushing hydraulic giant adopts the manual work mode, and recoil is larger when giant washes, and manually hand-held giant not only is easy to fatigue, and has great potential safety hazard.On the other hand, human cost is soaring year by year, causes the defective such as entreprise cost increase that a kind of auto-flushing hydraulic giant is provided.
For realizing the present invention's purpose, the invention provides a kind of auto-flushing hydraulic giant, described auto-flushing hydraulic giant comprises: gun platform, described gun platform is fixedly installed on the described supporting body, and in a side that differs from described supporting body of described gun platform fairlead is set; Elevating mechanism, described elevating mechanism is arranged in the described gun platform, and the first reducing motor that further comprises turbine screw lift with screw mandrel, is connected with described turbine screw lift by shaft coupling, and the first encoder that is arranged on described the first reducing motor tail end; Crane, described crane further comprise and being arranged in the described fairlead, and the lead that is connected with the screw mandrel of described turbine screw lift, and the revolute that is arranged on described gun platform one side of differing from of described crane; Horizontal rotary mechanism, described horizontal rotary mechanism further comprises fan-shaped spur gear, the drive pinion that is connected with described fan-shaped spur gear, is connected with described drive pinion and is fixedly installed on the second reducing motor on the described crane, and the second encoder that is arranged on described the second reducing motor tail end; Barral of a gun, described barral of a gun are connected with the fan-shaped spur gear of described horizontal rotary mechanism by described rotating shaft, and hold at one of described barral of a gun water inlet is set, and at the other end of described barral of a gun nozzle are set; And flexible pipe, one of described software end links to each other with the water inlet of described barral of a gun, and the other end of described flexible pipe links to each other with extraneous high pressure water system.
Alternatively, described gun platform is one of them of welding structural element or riveted structure part.
Alternatively, the speed ratio of described the first reducing motor size determines crane, the horizontal rotary mechanism of described auto-flushing hydraulic giant, and the ascending, descending speed of barral of a gun.
Alternatively, the crane of described auto-flushing hydraulic giant, horizontal rotary mechanism, and the rising or falling speed of barral of a gun is 0.05m/s.
Alternatively, the tail end of described the first reducing motor arranges the first encoder, and detects the rotating cycle of described the first reducing motor by described the first encoder, to measure height and the extreme position of the lifting of described turbine screw lift.
Alternatively, described the second reducing motor is fixedly installed on the described crane, and at described the second reducing motor tail end the second encoder is set, with the extreme position of the horizontal hunting of the forward and backward number of turns that measures described the second reducing motor and described barral of a gun.
Alternatively, the horizontal hunting angle of the barral of a gun of described auto-flushing hydraulic giant is-15 °≤α≤+ 15 °, and the segment angle of the fan-shaped spur gear of described horizontal rotary mechanism is 40 °.
Alternatively, described barral of a gun and described nozzle are the above material of stainless steel 304.
Alternatively, described flexible pipe is metal software or rubber hose.
In sum, auto-flushing hydraulic giant of the present invention is automatic operation mode, need not manually-operated, can the bundled steel pipe of high pressure washing within, outer surface.
Description of drawings
Figure 1 shows that the structural representation of auto-flushing hydraulic giant of the present invention;
Figure 2 shows that auto-flushing hydraulic giant of the present invention control flow chart.
The specific embodiment
By the technology contents, the structural feature that describe the invention in detail, reached purpose and effect, below in conjunction with embodiment and cooperate accompanying drawing to be described in detail.
See also Fig. 1, Figure 1 shows that the structural representation of auto-flushing hydraulic giant of the present invention.Described auto-flushing hydraulic giant 1 comprises: gun platform 11, described gun platform 11 is fixedly installed on the described supporting body 2, be used for supporting each functional part of described auto-flushing hydraulic giant 1, and the fairlead 111 of longitudinal opening is set in a side of the described supporting body 2 of differing from of described gun platform 11; Elevating mechanism 12, described elevating mechanism 12 is arranged in the described gun platform 11, and the first reducing motor 123 that further comprises turbine screw lift 121 with screw mandrel 120, is connected with described turbine screw lift 121 by shaft coupling 122, and the first encoder 124 that is arranged on described the first reducing motor 123 tail ends; Crane 13, described crane 13 further comprise and being arranged in the described fairlead 111, and the lead 131 that is connected with the screw mandrel 120 of described turbine screw lift 121, and the revolute 132 that is arranged on described gun platform 11 1 sides of differing from of described crane 13; Horizontal rotary mechanism 14, described horizontal rotary mechanism 14 further comprises fan-shaped spur gear 141, the drive pinion 142 that is connected with described fan-shaped spur gear 141, is connected with described drive pinion 142 and is fixedly installed on the second reducing motor 143 on the described crane 13, and the second encoder 144 that is arranged on described the second reducing motor 143 tail ends; Barral of a gun 15, described barral of a gun 15 is connected with the fan-shaped spur gear 141 of described horizontal rotary mechanism 14 by described rotating shaft 151, and holds at one of described barral of a gun 15 water inlet 152 is set, and at the other end of described barral of a gun 15 nozzle 153 is set; And flexible pipe 16, one of described software 16 end links to each other with the water inlet 152 of described barral of a gun 15, and the other end of described flexible pipe 16 links to each other with extraneous high pressure water system (not shown).
Please continue to consult Fig. 1, in the present embodiment, described gun platform 11 is one of them of welding structural element or riveted structure part preferably.Described gun platform 11 is fixedly installed on the described supporting body 2 by one of them mode of welding or riveted joint.As concrete embodiment, when described auto-flushing hydraulic giant 1 duty, the first reducing motor 123 of described elevating mechanism 12 drives described turbine screw lift 121, the screw mandrel 120 of described turbine screw lift 121 carries out upper and lower motion, and then drive described crane 13, horizontal rotary mechanism 14, and barral of a gun 15 is done vertical ascending, descending campaign.Significantly, the speed ratio of described the first reducing motor 123 size determines crane 13, the horizontal rotary mechanism 14 of described auto-flushing hydraulic giant 1, and the ascending, descending speed of barral of a gun 15.In the present invention, preferably, the crane 13 of described auto-flushing hydraulic giant 1, horizontal rotary mechanism 14, and the rising or falling speed of barral of a gun 15 is 0.05m/s.
As those skilled in the art, hold intelligibly, the tail end of described the first reducing motor 123 arranges the first encoder 124, and passes through the rotating cycle that described the first encoder 124 detects described the first reducing motor 123, to measure height and the extreme position of described turbine screw lift 121 liftings.Described the second reducing motor 143 is fixedly installed on the described crane 13, and at described the second reducing motor 143 tail ends the second encoder 144 is set, with the extreme position of the horizontal hunting of the forward and backward number of turns that measures described the second reducing motor 143 and described barral of a gun 15.
Hold intelligibly, described horizontal rotary mechanism 14 also can be realized its function by other conventional technological means of this area.Nonrestrictive enumerating for example adopted one of them of oil cylinder or air cylinder driven linkage, crank connecting, cam bindiny mechanism.More preferably, in the present invention, the horizontal hunting angle of the barral of a gun 15 of described auto-flushing hydraulic giant 1 is-15 °≤α≤+ 15 °, and the segment angle of the fan-shaped spur gear 141 of described horizontal rotary mechanism 14 is 40 °.
In order better to implement the present invention's technical scheme, preferably, described barral of a gun 15 and described nozzle 153 are the above material of stainless steel 304.Described flexible pipe 16 is metal software or rubber hose.Described barral of a gun 15 links to each other with described horizontal rotary mechanism 14 by described rotating shaft 151, and regulates the angle of the vertical direction of described barral of a gun 15 by described rotating shaft 151.Significantly, for the ease of cleaning the described steel pipe through overpickling or phosphatization, described barral of a gun 15 angles of inclination are identical with the angles of described steel pipe bundle pendulum.As concrete embodiment, can before described barral of a gun 15 cleans, adjust its angle, make described angle and described steel pipe to put the angle of inclination identical, and fix this angle.
See also Fig. 2, and in conjunction with consulting Fig. 1, Figure 2 shows that the control flow chart of auto-flushing hydraulic giant of the present invention.The control flow of described auto-flushing hydraulic giant 1 comprises:
Execution in step S1: the unit host CPU receives steel pipe flushing task, and sends the first reducing motor 123 of instruction startup elevating mechanism 12 and the second reducing motor 143 of horizontal rotary mechanism 14;
Execution in step S2: when described elevating mechanism 12 risings or decline certain altitude, described horizontal rotary mechanism 14 levels are carried out reciprocating rotary;
Execution in step S3: when described elevating mechanism 12 rose or drops to extreme position, described horizontal rotary mechanism 14 stopped reciprocating rotary, and described extraneous high pressure water system quits work, and finishes this flushing;
Execution in step S4: described elevating mechanism 12 and described horizontal rotary mechanism 14 return initial position, wait for next instruction.
In sum, auto-flushing hydraulic giant of the present invention is automatic operation mode, need not manually-operated, can the bundled steel pipe of high pressure washing within, outer surface.
Those skilled in the art all should be appreciated that, in the situation that does not break away from the spirit or scope of the present invention, can carry out various modifications and variations to the present invention.Thereby, if when any modification or modification fall in the protection domain of appended claims and equivalent, think that the present invention contains these modifications and modification.

Claims (9)

1. an auto-flushing hydraulic giant is characterized in that, described auto-flushing hydraulic giant comprises:
Gun platform, described gun platform is fixedly installed on the described supporting body, and in a side that differs from described supporting body of described gun platform fairlead is set;
Elevating mechanism, described elevating mechanism is arranged in the described gun platform, and the first reducing motor that further comprises turbine screw lift with screw mandrel, is connected with described turbine screw lift by shaft coupling, and the first encoder that is arranged on described the first reducing motor tail end;
Crane, described crane further comprise and being arranged in the described fairlead, and the lead that is connected with the screw mandrel of described turbine screw lift, and the revolute that is arranged on described gun platform one side of differing from of described crane;
Horizontal rotary mechanism, described horizontal rotary mechanism further comprises fan-shaped spur gear, the drive pinion that is connected with described fan-shaped spur gear, is connected with described drive pinion and is fixedly installed on the second reducing motor on the described crane, and the second encoder that is arranged on described the second reducing motor tail end;
Barral of a gun, described barral of a gun are connected with the fan-shaped spur gear of described horizontal rotary mechanism by described rotating shaft, and hold at one of described barral of a gun water inlet is set, and at the other end of described barral of a gun nozzle are set; And,
Flexible pipe, one of described software end links to each other with the water inlet of described barral of a gun, and the other end of described flexible pipe links to each other with extraneous high pressure water system.
2. auto-flushing hydraulic giant as claimed in claim 1 is characterized in that, described gun platform is one of them of welding structural element or riveted structure part.
3. auto-flushing hydraulic giant as claimed in claim 1 is characterized in that, the speed ratio size of described the first reducing motor determines crane, the horizontal rotary mechanism of described auto-flushing hydraulic giant, and the ascending, descending speed of barral of a gun.
4. auto-flushing hydraulic giant as claimed in claim 3 is characterized in that, the crane of described auto-flushing hydraulic giant, horizontal rotary mechanism, and the rising or falling speed of barral of a gun is 0.05m/s.
5. auto-flushing hydraulic giant as claimed in claim 1, it is characterized in that, the tail end of described the first reducing motor arranges the first encoder, and detects the rotating cycle of described the first reducing motor by described the first encoder, to measure height and the extreme position of the lifting of described turbine screw lift.
6. auto-flushing hydraulic giant as claimed in claim 1, it is characterized in that, described the second reducing motor is fixedly installed on the described crane, and at described the second reducing motor tail end the second encoder is set, with the extreme position of the horizontal hunting of the forward and backward number of turns that measures described the second reducing motor and described barral of a gun.
7. auto-flushing hydraulic giant as claimed in claim 1 is characterized in that, the horizontal hunting angle of the barral of a gun of described auto-flushing hydraulic giant is-15 °≤α≤+ 15 °, and the segment angle of the fan-shaped spur gear of described horizontal rotary mechanism is 40 °.
8. auto-flushing hydraulic giant as claimed in claim 1 is characterized in that, described barral of a gun and described nozzle are the above material of stainless steel 304.
9. auto-flushing hydraulic giant as claimed in claim 1 is characterized in that, described flexible pipe is metal software or rubber hose.
CN201310326759.4A 2013-07-30 2013-07-30 A kind of auto-flushing hydraulic giant Active CN103357624B (en)

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Application Number Priority Date Filing Date Title
CN201310326759.4A CN103357624B (en) 2013-07-30 2013-07-30 A kind of auto-flushing hydraulic giant

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Application Number Priority Date Filing Date Title
CN201310326759.4A CN103357624B (en) 2013-07-30 2013-07-30 A kind of auto-flushing hydraulic giant

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CN103357624B CN103357624B (en) 2016-02-03

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017080447A1 (en) * 2015-11-12 2017-05-18 纳恩博(北京)科技有限公司 Moving and rotating mechanism and intelligent robot

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1631849A (en) * 1922-03-25 1927-06-07 Herald P Arnt Sprinkling-hose support
GB910658A (en) * 1960-06-21 1962-11-14 Richard Robert Leader Improvements in or relating to water spraying apparatus
CN2812995Y (en) * 2005-09-01 2006-09-06 杨卫 Intelligent fire fighting water gun support
CN201023331Y (en) * 2007-03-27 2008-02-20 杭州宏华数码科技股份有限公司 Spray head rack lifting mechanism
CN201208581Y (en) * 2008-06-25 2009-03-18 张平安 220KV high voltage live insulation cleaning spray gun with pulley support
CN202238475U (en) * 2011-09-29 2012-05-30 安徽安利合成革股份有限公司 Special bracket for hydraulic giant for flushing barrels

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1631849A (en) * 1922-03-25 1927-06-07 Herald P Arnt Sprinkling-hose support
GB910658A (en) * 1960-06-21 1962-11-14 Richard Robert Leader Improvements in or relating to water spraying apparatus
CN2812995Y (en) * 2005-09-01 2006-09-06 杨卫 Intelligent fire fighting water gun support
CN201023331Y (en) * 2007-03-27 2008-02-20 杭州宏华数码科技股份有限公司 Spray head rack lifting mechanism
CN201208581Y (en) * 2008-06-25 2009-03-18 张平安 220KV high voltage live insulation cleaning spray gun with pulley support
CN202238475U (en) * 2011-09-29 2012-05-30 安徽安利合成革股份有限公司 Special bracket for hydraulic giant for flushing barrels

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017080447A1 (en) * 2015-11-12 2017-05-18 纳恩博(北京)科技有限公司 Moving and rotating mechanism and intelligent robot

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Effective date of registration: 20160722

Address after: 201999 Shanghai city Baoshan District Tieli Road No. 2510

Patentee after: Baosteel Engeneering &Technology Group Co., Ltd.

Address before: 201999 room 1, floor 7, No. 550, Lane 105-108, G Shan Road, Shanghai, Baoshan District

Patentee before: Shanghai Baofine Engineering & Technology Co., Ltd.