CN103351650A - Carbon black preparing equipment - Google Patents
Carbon black preparing equipment Download PDFInfo
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- CN103351650A CN103351650A CN2013103114137A CN201310311413A CN103351650A CN 103351650 A CN103351650 A CN 103351650A CN 2013103114137 A CN2013103114137 A CN 2013103114137A CN 201310311413 A CN201310311413 A CN 201310311413A CN 103351650 A CN103351650 A CN 103351650A
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- carbon black
- gate valve
- pipeline
- additive
- valve
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Abstract
The invention discloses carbon black preparing equipment which comprises gate valves, an additive pump, a Y-shaped filter, ball valves, a plunger type diaphragm metering pump, a pressure gage, an electromagnetic flow-meter, a check valve and a mixer, connected in sequence through pipelines, wherein an additive with alkali metal ions is arranged in the additive pump. The carbon black preparing equipment has the superior effects that the additive with alkali metal ions is arranged in the additive pump; the alkali metal ions can reduce the carbon black structure, improves the carbon black quality, and reduce the dust and polluted tail gas discharge in the carbon black production process.
Description
Technical field
The invention belongs to the production of carbon black field, be specifically related to a kind of carbon black plant.
Background technology
Carbon black is rubber packing, is the second robber materials that is only second to rubber.Carbon black is widely used in the goods of a lot of industries such as plastics, printing ink, coating, leather and drying battery also as tinting material, ultravioletlight screening agent, static inhibitor or conductive agent.
According to worldwide statistics, the consumption of rubber grade carbon black accounts for 89.5% of carbon black total amount, and wherein tire is with accounting for 67.5%, and Automobile Rubber Products is with accounting for 9.5%, and other rubber item is with accounting for 12.5%.Nonrubber only accounts for 10.5% with carbon black (also claiming high pigment special carbon black), but it is with high content of technology, and added value of product is also high.For satisfy green tire and high-performance tire and rubber and plastics, coating, cable, leather, electronic devices and components are put forward high performance demand; the energy-conserving and environment-protective of range of product forward, multifunction and the customizations future development of carbon black; the demand of such high pigment special carbon black constantly increases, and its Application Areas is constantly expanded.At present, the passenger car first wife tire that EU countries produces must use green tire, and China does not also lay down hard-and-fast rule, but the trend and direction in future is clearer and more definite, requires exactly energy-conservation, safety, environmental protection and comfortable.
Rubber grade carbon black is the most important supporting materials of macromolecular material such as rubber, add a certain amount of carbon black in the rubber, the physical and mechanical properties (tensile strength, tensile modulus, tear strength, wear resisting property etc.) of rubber item is obtained at double or the enhancing of several times.As take carbon black to the strengthening action of doughnut as example, fill a certain amount of carbon black after, ten thousand kilometers of tire wheeled 10-12, as not carbon black-filled, its actual service life only has 0.5 ten thousand kilometers.Therefore, do not have carbon black materials, rubber industry and automotive industry just can not have high speed development now.
The production facility of existing carbon black is in the process of producing carbon black, and dust is large, and the discharging of tail gas causes serious pollution to environment.
Summary of the invention
The invention provides a kind of carbon black plant, produce carbon powder dust with the producing apparatus that solves the prior art carbon black large, the technological deficiency that contaminative is strong.
In order to solve above technical problem, the technical scheme that the present invention takes is:
A kind of carbon black plant, described producing apparatus comprises the gate valve that connects successively by pipeline, additive pump, y-type filter, ball valve, plunger tpe METERING DIAPHRAGM PUMPS, pressure warning unit, magnetic flow meter, last time valve and mixing tank, and the additive of alkali metal containing ion is housed in the described interpolation pump.
Be preferably, described pipeline comprises the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline and the 5th pipeline.
Be preferably, described gate valve comprises the first gate valve, the second gate valve, the 3rd gate valve, the 4th gate valve, the 5th gate valve, the 6th gate valve, the 7th gate valve and the 8th gate valve.
Be preferably, described the first gate valve is arranged on described the first pipeline, and described the 7th gate valve is arranged on described the 4th pipeline, and described the 8th gate valve is arranged on described the 3rd pipeline.
Be preferably, described ball valve comprises the first ball valve and the second ball valve.
After adopting technique scheme, because the additive of alkali metal containing ion being housed in the additive pump of the producing apparatus of carbon black of the present invention, and the alkalimetal ion in the additive can reduce the structure of carbon black, improved the quality of carbon black, and the producing apparatus of carbon black can reduce the dust in the carbon black process, and the tail gas of discharging can generate electricity, thereby improved the utilization ratio of resource, and reduced the discharging of contaminated off-gas, solved prior art carbon black plant production carbon powder dust large, the technical problem that contaminative is strong.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, the below will do one to the accompanying drawing of required use in embodiment or the description of the Prior Art and introduce simply, apparently, accompanying drawing in the following describes is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the topology view of carbon black plant of the present invention;
Embodiment
For the purpose, technical scheme and the advantage that make the embodiment of the invention clearer, below in conjunction with the accompanying drawing in the embodiment of the invention, technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that obtains under the creative work prerequisite.
As shown in Figure 1, carbon black plant is by the first gate valve 1, additive pump 2, the second gate valve 3, y-type filter 4, ball valve 5, plunger tpe METERING DIAPHRAGM PUMPS 6, the second ball valve 7, pressure warning unit 9, the 3rd gate valve 8, magnetic flow meter 10, the 4th gate valve 11, last time, valve 12, the 5th gate valve 13, the 6th gate valve 14, the 7th gate valve 15, mixing tank 16 and the 8th gate valve 17 consist of, wherein carbon black plant also comprises the first pipeline 30, second pipe 40, the 3rd pipeline 50, the 4th pipeline 60 and the 5th pipeline 70, the first gate valve 1 is arranged on described the first pipeline 30, the 7th gate valve 15 is arranged on the 4th pipeline 60, the 8th gate valve 17 is arranged on the 3rd pipeline 50, the stream pressure in pressure warning unit 9 measuring channels.
The additive of alkali metal containing ion is housed in the additive pump 2,1970 ℃ high-temp combustion air-flow hot blast enters in the additive pump 2 by the first pipeline 30, stock oil enters in the mixing tank 16 by second pipe 40, steam enters in the mixing tank 16 by the 3rd pipeline 50, water of condensation in the mixing tank 16 is discharged by the 4th pipeline 60, and the mixture of stock oil and additive flows out from mixing tank 16 by the 5th pipeline 70.The temperature that wherein enters mixing tank 16 Raw oil is 180～260 ℃, enter the cracking of next process incomplete combustion after the mixture of stock oil and additive flows out and generate carbon black from the 5th pipeline 70 of mixing tank 16, and the additive in the additive pump 2 can reduce the structure of carbon black, has improved the quality of carbon black.
The carbon black smoke that reaction generates is sent bag filter collection carbon black to the blower fan pressurization after air-cooled; the carbon black of collecting through air conveying to collecting cyclonic separator; the carbon black of collecting enters in tablets press and the powdery carbon black hold tank and stores; get back to main bag filter from the whirlwind carbon black smoke that contains out, the direct emptying of tail gas that main bag filter is discharged.
And the tail gas of discharging from carbon black plant enters the tail gas boiler of planning to build by pipeline, enter the tail gas of burner and the warm air mixed firing after the boiler air preheater preheating, the high-temperature flue gas that produces is after each heating surface of boiler carries out heat exchange, temperature descends gradually, extracted out by boiler induced-draft fan, through chimney discharged to atmosphere.Tap water enters the chemical water treatment system of power generation assembly, remove the middle suspended solid that anhydrates through the single-stage mechanical filter, then after delivering to the processing of Water Treatment device, add through pump and to be sent to deoxygenator, except the dissolved oxygen in anhydrating, deliver to boiler by service pump again, in boiler, be heated to form saturation steam behind the absorption heat.Saturation steam enters superheater by drum, further is heated to form superheated vapour, and superheated vapour enters steam turbine by main team pipe, and the rotor of getting excited in steam turbine drives the generator generating.In steam turbine, pressure and temp descends gradually after the superheated vapour work done, enters at last condenser and is recycled water cooling and becomes condensed water, delivers to deoxygenator by the condensate pump pressurization by vapour extractor, is pumped in the boiler through oiler feed again, finishes the circulation of working medium.
Carbon black plant of the present invention has effectively reduced dust and the exhaust emissions in carbon black process, has improved resource utilization, and adds the additive that contains alkalimetal ion in stock oil, has reduced the structure of carbon black, has improved the quality of carbon black.
It should be noted that at last: above embodiment only illustrates technical scheme of the present invention, is not intended to limit; Although with reference to previous embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that aforementioned each embodiment puts down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution break away from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (5)
1. carbon black plant, it is characterized in that, described producing apparatus comprises the gate valve that connects successively by pipeline, additive pump, y-type filter, ball valve, plunger tpe METERING DIAPHRAGM PUMPS, pressure warning unit, magnetic flow meter, last time valve and mixing tank, and the additive of alkali metal containing ion is housed in the described interpolation pump.
2. producing apparatus according to claim 1 is characterized in that, described pipeline comprises the first pipeline, second pipe, the 3rd pipeline, the 4th pipeline and the 5th pipeline.
3. producing apparatus according to claim 2 is characterized in that, described gate valve comprises the first gate valve, the second gate valve, the 3rd gate valve, the 4th gate valve, the 5th gate valve, the 6th gate valve, the 7th gate valve and the 8th gate valve.
4. producing apparatus according to claim 3 is characterized in that, described the first gate valve is arranged on described the first pipeline, and described the 7th gate valve is arranged on described the 4th pipeline, and described the 8th gate valve is arranged on described the 3rd pipeline.
5. producing apparatus according to claim 1 is characterized in that, described ball valve comprises the first ball valve and the second ball valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013103114137A CN103351650A (en) | 2013-07-17 | 2013-07-17 | Carbon black preparing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013103114137A CN103351650A (en) | 2013-07-17 | 2013-07-17 | Carbon black preparing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103351650A true CN103351650A (en) | 2013-10-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013103114137A Pending CN103351650A (en) | 2013-07-17 | 2013-07-17 | Carbon black preparing equipment |
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| CN (1) | CN103351650A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108080013A (en) * | 2017-12-13 | 2018-05-29 | 新疆鑫凯高色素特种炭黑有限公司 | For improving the catalyst of high-carbon black pigment product quality |
| CN110862701A (en) * | 2019-10-18 | 2020-03-06 | 嘉峪关大友嘉能化工有限公司 | Device and method for adjusting pH value of carbon black |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102796403A (en) * | 2012-07-28 | 2012-11-28 | 山西永东化工股份有限公司 | Method for producing conductive carbon black for cable jackets |
-
2013
- 2013-07-17 CN CN2013103114137A patent/CN103351650A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102796403A (en) * | 2012-07-28 | 2012-11-28 | 山西永东化工股份有限公司 | Method for producing conductive carbon black for cable jackets |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108080013A (en) * | 2017-12-13 | 2018-05-29 | 新疆鑫凯高色素特种炭黑有限公司 | For improving the catalyst of high-carbon black pigment product quality |
| CN110862701A (en) * | 2019-10-18 | 2020-03-06 | 嘉峪关大友嘉能化工有限公司 | Device and method for adjusting pH value of carbon black |
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Application publication date: 20131016 |