Summary of the invention
1, invents the technical problem that will solve
Smell and VOC content problem at present fiber glass reinforced polypropylene existence, the invention provides a kind of low smell, low VOC glass fiber reinforced polypropylene composite material and preparation method thereof, introduce deodovization agent, adopted physics to combine with chemisorption, and by improving the method for production technique, as the vacuum tightness requirement, obtained the glass fiber reinforced polypropylene composite material of a kind of low smell, low VOC content.
2, technical scheme
A kind of low smell, low VOC content glass fiber reinforced polypropylene composite material, its composition is as follows by weight percentage:
Described deodovization agent is made up of nano zine oxide and nano titanium oxide, and ratio is 1:1.
Polypropylene in the described glass fiber reinforced polypropylene composite material is a kind of in homo-polypropylene, the Co-polypropylene or their mixture.
Described glass diameter is the 10-16 micron.
Described compatilizer is polypropylene and unsaturated acid or anhydride polymers grafted, and its percentage of grafting is 0.6-1.5%.
Described auxiliary agent is the two or more mixture of oxidation inhibitor, lubricant or photostabilizer.
Above-mentioned a kind of low smell, the preparation method of low VOC content fiber glass reinforced polypropylene, its step comprises:
(1) polypropylene, compatilizer, deodovization agent and auxiliary agent are pre-mixed in mixer evenly by the mass ratio requirement, standby;
(2) pour Preblend into loading hopper, glass adds from the side spout, and granulated and dried after twin screw extruder melt extrudes is made fiber glass reinforced polypropylene material, and described forcing machine processing temperature is controlled at 200-225 ℃, vacuum tightness≤-0.07.The height of vacuum tightness, how many lower-molecular substances directly have influence on has taken away by vacuum pump in the material, thereby has influence on smell and the VOC content of material, the i.e. key characteristic of material.
3, beneficial effect
The invention provides a kind of low smell, low VOC glass fiber reinforced polypropylene composite material and preparation method thereof, selected deodovization agent is the mixture of nano zine oxide and nano titanium oxide, by the mode that adopts physics and chemisorption to combine to the lower-molecular substance in the material, by the technology that vacuumizes small-molecule substance is extracted out again, thereby the matrix material for preparing has low smell, low VOC content characteristics.In addition, the adding of deodovization agent does not only influence mechanical property and the outward appearance of material, can directly replace the material in usefulness fully.
Embodiment
The comparative example:
A kind of low smell, low VOC glass fiber reinforced polypropylene composite material, be made up of following mass percent: polypropylene 69%, glass 25%, compatilizer are 5%, auxiliary agent 1%, and the polypropylene in the described glass fiber reinforced polypropylene composite material is homo-polypropylene; Described glass diameter is 13 microns; Described compatilizer is polypropylene grafted maleic anhydride, i.e. the oligopolymer of polypropylene and unsaturated acid or anhydride grafting, and its percentage of grafting is 1%; Described auxiliary agent is oxidation inhibitor and lubricant, and polypropylene, compatilizer and auxiliary agent are required to be pre-mixed in mixer evenly in proportion, and is standby; And pour Preblend into loading hopper, and glass adds from the side spout, and granulated and dried after twin screw extruder melt extrudes is made fiber glass reinforced polypropylene material.
Embodiment 1
A kind of low smell, low VOC glass fiber reinforced polypropylene composite material, formed by following mass percent: polypropylene 68%, glass 25%, compatilizer 5%, deodovization agent 1% and auxiliary agent 1%, described deodovization agent is the nano-oxide mixture, be made up of nano zine oxide and nano titanium oxide, mass ratio is 1:1; Polypropylene in the described glass fiber reinforced polypropylene composite material is homo-polypropylene; Described glass diameter is 10 microns; Described compatilizer is polypropylene grafted maleic anhydride, and its percentage of grafting is 0.6%; Described auxiliary agent is oxidation inhibitor and lubricant mixture.Its preparation method is:
(1) polypropylene, compatilizer, deodovization agent and auxiliary agent are required to be pre-mixed in mixer according to the above ratio evenly, standby;
(2) pour Preblend into loading hopper, glass adds from the side spout, granulated and dried after twin screw extruder melt extrudes, make fiber glass reinforced polypropylene material, described twin screw extruder one to nine district's processing temperature is respectively 200 ℃, 225 ℃, 225 ℃, 222 ℃, 218 ℃, 215 ℃, 210 ℃, 205 ℃ and 200 ℃, the cross-head temperature is 215 ℃, and vacuum tightness is-0.08.
Embodiment 2
A kind of low smell, low VOC glass fiber reinforced polypropylene composite material, formed by following mass percent: polypropylene 82.9%, glass 10%, compatilizer 5%, deodovization agent 2% and auxiliary agent 0.1%, described deodovization agent is the nano-oxide mixture, be made up of nano zine oxide and nano titanium oxide, mass ratio is 1:1; Polypropylene in the described glass fiber reinforced polypropylene composite material is Co-polypropylene; Described glass diameter is 16 microns; Described compatilizer is polypropylene grafted maleic anhydride, and its percentage of grafting is 0.6%; Described auxiliary agent is the mixture of oxidation inhibitor and photostabilizer.Its preparation method is:
(1) polypropylene, compatilizer, deodovization agent and auxiliary agent are required to be pre-mixed in mixer in proportion evenly, standby;
(2) pour Preblend into loading hopper, glass adds from the side spout, granulated and dried after twin screw extruder melt extrudes, make fiber glass reinforced polypropylene material, described twin screw extruder one to nine district's processing temperature is respectively 200 ℃, 225 ℃, 225 ℃, 222 ℃, 218 ℃, 215 ℃, 210 ℃, 205 ℃ and 200 ℃, the cross-head temperature is 215 ℃, and vacuum tightness is-0.08.
Embodiment 3
A kind of low smell, low VOC glass fiber reinforced polypropylene composite material, formed by following mass percent: polypropylene 53%, glass 40%, compatilizer 4%, deodovization agent 1% and auxiliary agent 2%, described deodovization agent is the nano-oxide mixture, be made up of nano zine oxide and nano titanium oxide, mass ratio is 1:1; Polypropylene in the described glass fiber reinforced polypropylene composite material is homo-polypropylene and the polyacrylic mixture of copolymerization; Described glass diameter is 13 microns; Described compatilizer is polypropylene grafted maleic anhydride, and its percentage of grafting is 0.6%; Described auxiliary agent is the mixture of lubricant and photostabilizer.Its preparation method is:
(1) polypropylene, compatilizer, deodovization agent and auxiliary agent are required to be pre-mixed in mixer in proportion evenly, standby;
(2) pour Preblend into loading hopper, glass adds from the side spout, granulated and dried after twin screw extruder melt extrudes, make fiber glass reinforced polypropylene material, described twin screw extruder one to nine district's processing temperature is respectively 200 ℃, 225 ℃, 225 ℃, 222 ℃, 218 ℃, 215 ℃, 210 ℃, 205 ℃ and 200 ℃, the cross-head temperature is 215 ℃, and vacuum tightness is-0.08.
Embodiment 4
A kind of low smell, low VOC glass fiber reinforced polypropylene composite material, formed by following mass percent: polypropylene 71%, glass 25%, compatilizer 2%, deodovization agent 1.5% and auxiliary agent 0.5%, described deodovization agent is the nano-oxide mixture, be made up of nano zine oxide and nano titanium oxide, mass ratio is 1:1; Polypropylene in the described glass fiber reinforced polypropylene composite material is for being homo-polypropylene and the polyacrylic mixture of copolymerization; Described glass diameter is 13 microns; Described compatilizer is polypropylene grafted maleic anhydride, and its percentage of grafting is 1%; Described auxiliary agent is the mixture of oxidation inhibitor and lubricant.Its preparation method is:
(1) polypropylene, compatilizer, deodovization agent and auxiliary agent are required to be pre-mixed in mixer in proportion evenly, standby;
(2) pour Preblend into loading hopper, glass adds from the side spout, granulated and dried after twin screw extruder melt extrudes, make fiber glass reinforced polypropylene material, described twin screw extruder one to nine district's processing temperature is respectively 200 ℃, 225 ℃, 225 ℃, 222 ℃, 218 ℃, 215 ℃, 210 ℃, 205 ℃ and 200 ℃, the cross-head temperature is 215 ℃, and vacuum tightness is-0.08.
Embodiment 5
A kind of low smell, low VOC glass fiber reinforced polypropylene composite material, formed by following mass percent: polypropylene 70%, glass 25%, compatilizer 2%, deodovization agent 2% and auxiliary agent 1%, described deodovization agent is the nano-oxide mixture, be made up of nano zine oxide and nano titanium oxide, mass ratio is 1:1; Polypropylene in the described glass fiber reinforced polypropylene composite material is for being homo-polypropylene and the polyacrylic mixture of copolymerization; Described glass diameter is 13 microns; Described compatilizer is polypropylene grafted maleic anhydride, and its percentage of grafting is 1.5%; Described auxiliary agent is the mixture of oxidation inhibitor and lubricant.Its preparation method is:
(1) polypropylene, compatilizer, deodovization agent and auxiliary agent are required to be pre-mixed in mixer in proportion evenly, standby;
(2) pour Preblend into loading hopper, glass adds from the side spout, granulated and dried after twin screw extruder melt extrudes, make fiber glass reinforced polypropylene material, described twin screw extruder one to nine district's processing temperature is respectively 200 ℃, 225 ℃, 225 ℃, 222 ℃, 218 ℃, 215 ℃, 210 ℃, 205 ℃ and 200 ℃, the cross-head temperature is 215 ℃, and vacuum tightness is-0.08.
We investigate different compatilizers and the prepared product of deodovization agent by comparative example and embodiment 1-5, influence to material property and smell, adopt " the Q/JLY J711061-2009 " of the lucky automobile issue in Zhejiang that smell is graded, and by " the Q/CC SY248-2011 " that Great Wall Automobile is sent out VOC is tested.See Table 1.
Table 1 comparative example and embodiment 1-5 performance are relatively
From the embodiment test data, add after the deodovization agent, the smell of material is brought up to 5 grades by original 4 grades, and the interpolation of deodovization agent has reduced the small-molecule substance content of material internal to a certain extent.But under the constant situation of the content of deodovization agent, the Reinforced Polypropylene material smell gender gap of different glass fiber contents is little.In addition, the interpolation of different compatilizers is little to mechanical property of materials influence, especially after the deodovization agent that has added some amount.But different compatilizers is relatively more remarkable to the influence of material smell, brings up to 6 grades from 5 grades.This may be due to the monomer content difference residual in the different compatilizers.After having added 2% deodovization agent, the smell of material further reduces, and reaches 7 grades, has met the requirement of automotive upholstery to the material smell substantially.In addition, the plastic pellet color that embodiment 5 produces and outward appearance and Comparative Examples compare, and difference is not very big, can directly replace on the original basis.
In addition, the product that comparative example and 5 two materials of embodiment are injection molded into has been done the test of VOC respectively, and it the results are shown in Table 3.
Table 2, comparative example and embodiment 5VOC test result are relatively
Remarks: ND represents to be lower than the instrument limit of detection and detects to come out.
Test from table 2, the part volatile quantity among the embodiment 5 is far smaller than Comparative Examples, and especially in test events such as ethylbenzene, dimethylbenzene, vinylbenzene and TVOC, this result satisfies the automotive upholstery industry substantially to the requirement of material VOC.