CN103342021A - Preparation method of fire-resistant ceramic silicone rubber composite belt - Google Patents
Preparation method of fire-resistant ceramic silicone rubber composite belt Download PDFInfo
- Publication number
- CN103342021A CN103342021A CN2013102678217A CN201310267821A CN103342021A CN 103342021 A CN103342021 A CN 103342021A CN 2013102678217 A CN2013102678217 A CN 2013102678217A CN 201310267821 A CN201310267821 A CN 201310267821A CN 103342021 A CN103342021 A CN 103342021A
- Authority
- CN
- China
- Prior art keywords
- ceramic
- rubber
- fire
- silicone
- composite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 131
- 239000002131 composite material Substances 0.000 title claims abstract description 83
- 229920002379 silicone rubber Polymers 0.000 title claims abstract description 82
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 230000009970 fire resistant effect Effects 0.000 title claims description 61
- 239000004945 silicone rubber Substances 0.000 title claims description 59
- 239000000463 material Substances 0.000 claims abstract description 46
- 239000000843 powder Substances 0.000 claims abstract description 45
- 229920001971 elastomer Polymers 0.000 claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 36
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 25
- 239000010410 layer Substances 0.000 claims abstract description 24
- 239000004744 fabric Substances 0.000 claims abstract description 21
- 239000011521 glass Substances 0.000 claims abstract description 21
- 239000000839 emulsion Substances 0.000 claims abstract description 14
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 13
- 239000010703 silicon Substances 0.000 claims abstract description 13
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 12
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 10
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 7
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 7
- 239000000292 calcium oxide Substances 0.000 claims abstract description 6
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims abstract description 6
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims abstract description 6
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000011787 zinc oxide Substances 0.000 claims abstract description 6
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910001950 potassium oxide Inorganic materials 0.000 claims abstract description 5
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims abstract description 4
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 3
- 239000000203 mixture Substances 0.000 claims description 35
- 150000001875 compounds Chemical class 0.000 claims description 30
- HIHIPCDUFKZOSL-UHFFFAOYSA-N ethenyl(methyl)silicon Chemical compound C[Si]C=C HIHIPCDUFKZOSL-UHFFFAOYSA-N 0.000 claims description 30
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 17
- 229920002554 vinyl polymer Polymers 0.000 claims description 17
- 229910052739 hydrogen Inorganic materials 0.000 claims description 16
- 239000001257 hydrogen Substances 0.000 claims description 16
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 15
- 229920002545 silicone oil Polymers 0.000 claims description 13
- 229910021485 fumed silica Inorganic materials 0.000 claims description 11
- 238000004898 kneading Methods 0.000 claims description 10
- 229920001296 polysiloxane Polymers 0.000 claims description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- 239000006229 carbon black Substances 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 230000001680 brushing effect Effects 0.000 claims description 3
- 238000010790 dilution Methods 0.000 claims description 3
- 239000012895 dilution Substances 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 3
- 239000000243 solution Substances 0.000 claims description 3
- 239000002356 single layer Substances 0.000 claims description 2
- 239000003292 glue Substances 0.000 claims 1
- 239000011214 refractory ceramic Substances 0.000 claims 1
- 238000002156 mixing Methods 0.000 abstract description 10
- 238000012360 testing method Methods 0.000 abstract description 7
- 238000002679 ablation Methods 0.000 abstract description 4
- 239000007921 spray Substances 0.000 abstract description 4
- 238000003490 calendering Methods 0.000 abstract description 3
- 239000011810 insulating material Substances 0.000 abstract description 3
- 238000010923 batch production Methods 0.000 abstract 1
- 239000011247 coating layer Substances 0.000 abstract 1
- 238000000465 moulding Methods 0.000 abstract 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 10
- 229910052573 porcelain Inorganic materials 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000010445 mica Substances 0.000 description 8
- 229910052618 mica group Inorganic materials 0.000 description 8
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 7
- DLHONNLASJQAHX-UHFFFAOYSA-N aluminum;potassium;oxygen(2-);silicon(4+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Al+3].[Si+4].[Si+4].[Si+4].[K+] DLHONNLASJQAHX-UHFFFAOYSA-N 0.000 description 7
- 206010000369 Accident Diseases 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 description 4
- 239000011707 mineral Substances 0.000 description 4
- IATRAKWUXMZMIY-UHFFFAOYSA-N strontium oxide Chemical compound [O-2].[Sr+2] IATRAKWUXMZMIY-UHFFFAOYSA-N 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 150000003961 organosilicon compounds Chemical class 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- 238000004017 vitrification Methods 0.000 description 2
- WRXCBRHBHGNNQA-UHFFFAOYSA-N (2,4-dichlorobenzoyl) 2,4-dichlorobenzenecarboperoxoate Chemical compound ClC1=CC(Cl)=CC=C1C(=O)OOC(=O)C1=CC=C(Cl)C=C1Cl WRXCBRHBHGNNQA-UHFFFAOYSA-N 0.000 description 1
- AGKBXKFWMQLFGZ-UHFFFAOYSA-N (4-methylbenzoyl) 4-methylbenzenecarboperoxoate Chemical compound C1=CC(C)=CC=C1C(=O)OOC(=O)C1=CC=C(C)C=C1 AGKBXKFWMQLFGZ-UHFFFAOYSA-N 0.000 description 1
- NALFRYPTRXKZPN-UHFFFAOYSA-N 1,1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane Chemical compound CC1CC(C)(C)CC(OOC(C)(C)C)(OOC(C)(C)C)C1 NALFRYPTRXKZPN-UHFFFAOYSA-N 0.000 description 1
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical group CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000003236 benzoyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C(*)=O 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 229910052810 boron oxide Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000012812 general test Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- -1 methyl vinyl Chemical group 0.000 description 1
- MOWNZPNSYMGTMD-UHFFFAOYSA-N oxidoboron Chemical group O=[B] MOWNZPNSYMGTMD-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- HSNCNVVQXXWMDW-UHFFFAOYSA-N prop-1-enylsilicon Chemical compound CC=C[Si] HSNCNVVQXXWMDW-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Landscapes
- Compositions Of Oxide Ceramics (AREA)
- Fireproofing Substances (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种电缆用绝缘材料的制备方法,尤其是一种用于耐火电缆可在火焰条件下瓷化形成坚硬保护层的耐水火绕包绝缘材料的制备方法。The invention relates to a method for preparing an insulating material for cables, in particular to a method for preparing a water and fire-resistant wrapping insulating material for fire-resistant cables that can be vitrified under flame conditions to form a hard protective layer.
背景技术Background technique
近几年,我国公共场所火灾事故频发,据有关资料显示,进入21世纪以来,我国共发生火灾约90.9万起,死亡10059人,直接经济损失约60.3亿元,其中公共场所火灾事故数量已占全国火灾事故总量的50%以上。在公共场所发生火灾事故时,线缆的安全畅通对防火救火至关重要,不仅能最大限度地赢得宝贵的抢救时间,还能极大减少人员的伤亡和财产损失。耐火电缆是指具有规定的耐火性能,能够保证线路在火焰条件下继续稳定运行一段时间,使电力系统和信号控制系统在火焰条件下正常工作,将火灾造成的损失降到最低限度。目前,国内外耐火电缆主要有氧化镁矿物绝缘防火电缆和云母带绕包无机绝缘的耐火电缆。矿物绝缘防火电缆虽具有很好的耐火性能,但其制造工艺复杂、生产成本高昂、制造长度受限,而且电缆非常硬无法弯曲,接头复杂,施工难度很高,难以广泛应用。云母带绕包耐火电缆虽然工工艺简单,制造长度不受限制,但是云母带普遍存在一个缺点,高温燃烧后云母带的机械强度大幅度降低,变脆,受到剧烈震动后易粉化脱落,造成耐火效果不佳。云母带绕包耐火电缆工工艺简单,但是高温燃烧后云母带的机械强度大幅度降低,变脆,受剧烈震动后易粉化脱落,造成耐火效果不佳。In recent years, fire accidents in public places have occurred frequently in my country. According to relevant data, since the beginning of the 21st century, there have been about 909,000 fires in my country, 10,059 people died, and the direct economic loss was about 6.03 billion yuan. The number of fire accidents in public places has exceeded It accounts for more than 50% of the total number of fire accidents in the country. When a fire accident occurs in a public place, the safety and smoothness of the cable is very important for fire prevention and fire fighting. It can not only win the precious rescue time to the maximum extent, but also greatly reduce the casualties and property losses. Fire-resistant cables refer to the specified fire-resistant performance, which can ensure that the line continues to operate stably for a period of time under flame conditions, so that the power system and signal control system can work normally under flame conditions, and minimize the loss caused by fire. At present, fire-resistant cables at home and abroad mainly include magnesium oxide mineral insulated fire-resistant cables and mica tape-wrapped inorganic-insulated fire-resistant cables. Although mineral insulated fireproof cables have good fire resistance, their manufacturing process is complicated, the production cost is high, the length of production is limited, and the cables are very hard and cannot be bent, the joints are complicated, the construction is very difficult, and it is difficult to be widely used. Although the mica tape wrapping refractory cable has a simple process and unlimited manufacturing length, there is a common disadvantage of the mica tape. After high temperature combustion, the mechanical strength of the mica tape is greatly reduced and becomes brittle. It is easy to pulverize and fall off after being subjected to severe vibration, causing The refractory effect is not good. The mica tape wrapping fire-resistant cable has a simple process, but the mechanical strength of the mica tape is greatly reduced after high-temperature combustion, and it becomes brittle, and it is easy to pulverize and fall off after being subjected to severe vibration, resulting in poor refractory effect.
近年有科研人员探索研究陶瓷化硅橡胶绝缘耐火电缆,陶瓷化硅橡胶层在高温烧蚀后会形成坚硬壳状瓷化包覆层,可以保护铜芯避免受外力撞击发生破损进而发生短路,而瓷化包覆层的致密性是评价电缆耐火性能的另一重要指标,在着火或灭火过程中通常电缆会被喷淋大量的水,而瓷化物包覆层通常致密程度较低,遇水易渗透,也会导致短路。In recent years, researchers have explored ceramic silicone rubber insulated fire-resistant cables. The ceramic silicone rubber layer will form a hard shell-like porcelain coating after high temperature ablation, which can protect the copper core from being damaged by external force and short circuit. The compactness of the porcelain coating is another important index to evaluate the fire resistance of the cable. Usually the cable will be sprayed with a large amount of water during the fire or fire extinguishing process, while the porcelain coating is usually less dense and easy to contact with water. Penetration can also cause a short circuit.
发明内容Contents of the invention
为了解决上述现有技术存在的问题,本发明提供一种耐水火陶瓷硅橡胶复合带的制备方法,用该方法制备的耐水火陶瓷硅橡胶复合带可代替云母带用于电缆的绕包工艺,制备的耐火电缆经650±40℃的火焰烧蚀及喷淋水共同作用一定时间,仍能保持电路畅通,并通过耐振动测试。In order to solve the problems in the above-mentioned prior art, the present invention provides a method for preparing a fire-resistant ceramic silicon rubber composite tape, the fire-resistant ceramic silicon rubber composite tape prepared by the method can replace the mica tape for the wrapping process of cables, The prepared fire-resistant cable can still keep the circuit unimpeded after being subjected to flame ablation at 650±40°C and spraying water for a certain period of time, and has passed the vibration resistance test.
本发明采用的技术方案是:The technical scheme adopted in the present invention is:
一种耐水火陶瓷硅橡胶复合带的制备方法,所述耐水火陶瓷硅橡胶复合带包括玻璃布增强层和硅橡胶层,所述硅橡胶层由耐水火陶瓷硅橡胶组合物制得,所述耐水火陶瓷硅橡胶组合物包括有机硅混炼胶和复合陶瓷粉,所述有机硅混炼胶包括乙烯基封端甲基乙烯基硅生胶、甲基乙烯基硅生胶、含氢硅油和气相白炭黑;所述复合陶瓷粉包括陶瓷胚体材料和陶瓷釉体材料,所述陶瓷胚体材料按重量份数计包括:A method for preparing a water and fire resistant ceramic silicone rubber composite belt, the water and fire resistant ceramic silicon rubber composite belt includes a glass cloth reinforcement layer and a silicone rubber layer, the silicone rubber layer is made of a water and fire resistant ceramic silicone rubber composition, the The water and fire-resistant ceramic silicone rubber composition includes organosilicon rubber compound and composite ceramic powder, and the organosilicon rubber compound includes vinyl-terminated methyl vinyl silicon raw rubber, methyl vinyl silicon raw rubber, hydrogen-containing silicone oil and Fumed white carbon black; the composite ceramic powder includes a ceramic body material and a ceramic glaze material, and the ceramic body material includes by parts by weight:
所述陶瓷釉体材料包括二氧化硅、氧化钾、氧化铝、氧化钙、氧化锌和氧化镁;The ceramic glaze body material includes silicon dioxide, potassium oxide, aluminum oxide, calcium oxide, zinc oxide and magnesium oxide;
所述制备方法包括如下步骤:Described preparation method comprises the steps:
A、将乙烯基封端甲基乙烯基硅生胶和甲基乙烯基硅生胶、含氢硅油与部分气相白炭黑混合后捏合,然后再分2-4次加入剩余气相白炭黑,全部混合均匀成团后加温至85℃-95℃继续混炼2-3小时,然后升温至145℃-155℃,抽真空混炼0.5-1小时,取出自然冷却得有机硅混炼胶;其中气相白炭黑每次加入量以基本等量为佳;A. Mix vinyl-terminated methyl vinyl silicone raw rubber, methyl vinyl silicone raw rubber, hydrogen-containing silicone oil and part of fumed silica, knead, and then add the remaining fumed silica in 2-4 times, Mix everything evenly and form a dough, heat to 85°C-95°C and continue kneading for 2-3 hours, then raise the temperature to 145°C-155°C, vacuumize and knead for 0.5-1 hour, take out and naturally cool to obtain silicone rubber compound; Among them, the amount of fumed silica added each time is preferably basically the same amount;
B、将称量好的复合陶瓷粉中的陶瓷胚体材料和陶瓷釉体材料混合,升温至120-130℃搅拌混合,研磨0.5-1.5小时得复合陶瓷粉;B. Mix the ceramic body material and ceramic glaze body material in the weighed composite ceramic powder, heat up to 120-130° C., stir and mix, and grind for 0.5-1.5 hours to obtain composite ceramic powder;
C、取有机硅混炼胶、部分复合陶瓷粉混合后捏合,然后分2-4次加入剩余复合陶瓷粉,全部混匀成团后加温至65-75℃继续混炼2-3小时,然后升温至135-145℃,抽真空继续混炼0.5-1小时,取出自然冷却,切片后进行薄通数次,加入硫化剂混炼0.5-1小时得到耐水火陶瓷硅橡胶组合物;其中复合陶瓷粉每次加入量以基本等量为佳;C. Take the silicone rubber compound and part of the composite ceramic powder, mix and knead, then add the remaining composite ceramic powder in 2-4 times, mix them all into a ball, heat to 65-75°C and continue kneading for 2-3 hours. Then heat up to 135-145°C, vacuumize and continue kneading for 0.5-1 hour, take it out to cool naturally, slice and pass through several times, add vulcanizing agent and knead for 0.5-1 hour to obtain a fire-resistant ceramic silicone rubber composition; It is better to add the same amount of ceramic powder each time;
D、将硅丙乳液配制成固含量为3%-10%的稀释液,以浸涂、刷涂或喷涂的方式处理玻璃布,于70-90℃的温度下烤干;D. Prepare the silicone acrylic emulsion into a dilution solution with a solid content of 3%-10%, treat the glass cloth by dipping, brushing or spraying, and dry it at a temperature of 70-90°C;
E、将耐水火陶瓷硅橡胶组合物和经硅丙乳液处理的玻璃布进行压延复合,然后于115-125℃下烘烤硫化10-20min,分切即得耐水火陶瓷硅橡胶复合带。E. Calender and compound the fire-resistant ceramic silicone rubber composition and glass cloth treated with silicone-acrylic emulsion, then bake and vulcanize at 115-125°C for 10-20min, and cut to obtain the fire-resistant ceramic silicone rubber composite tape.
本发明制备的耐水火陶瓷硅橡胶复合带,通过调整复合陶瓷粉中陶瓷胚体材料和陶瓷釉体材料的用量及组成,实现对复合陶瓷粉熔融过程及最终瓷化物性能的调节,其中,陶瓷釉体材料在高温熔融后能够填充瓷化物中的空隙,使瓷化物的致密性及强度提高,从而提高耐水火陶瓷硅橡胶复合带瓷化后的耐水火及耐振动性能,同时调整工艺,提高粉体的分散性,使复合带具有较高的强度和韧性,满足耐火电缆对绕包复合带的性能要求。The water and fire resistant ceramic silicone rubber composite belt prepared by the present invention realizes the adjustment of the melting process of the composite ceramic powder and the performance of the final porcelain product by adjusting the amount and composition of the ceramic body material and the ceramic glaze body material in the composite ceramic powder, wherein the ceramic After the glaze material is melted at high temperature, it can fill the gaps in the porcelain, so that the density and strength of the porcelain can be improved, so as to improve the fire and water resistance and vibration resistance of the fire-resistant ceramic silicon rubber composite belt after porcelain, and at the same time adjust the process to improve The dispersion of the powder makes the composite tape have higher strength and toughness, which meets the performance requirements of the fire-resistant cable for the wrapped composite tape.
优选的,所述陶瓷釉体材料按重量份数计包括:Preferably, the ceramic glaze material includes by weight parts:
优选地,所述复合陶瓷粉中,陶瓷胚体材料和陶瓷釉体材料的重量比为1:(0.65~0.7)。Preferably, in the composite ceramic powder, the weight ratio of the ceramic body material to the ceramic glaze body material is 1: (0.65-0.7).
本发明的制备方法中对有机硅混炼胶没有特殊限制,复合陶瓷粉在有机硅混炼胶中分散均匀即可,复合陶瓷粉与有机硅混炼胶制备的复合带在高温烧蚀过程中,有机硅混炼胶发生分解并产生二氧化硅颗粒,与复合陶瓷粉一起发生瓷化形成保护层,实现防水耐火,而为了满足绕包电缆的要求,可以通过调整有机硅混炼胶的组成及比例调节最终复合带的柔韧性和强度等。In the preparation method of the present invention, there is no special limitation on the silicone rubber compound, the composite ceramic powder can be uniformly dispersed in the organic silicon rubber compound, and the composite tape prepared by the composite ceramic powder and the organic silicon rubber compound can , the organosilicon compound decomposes and produces silica particles, which together with the composite ceramic powder are vitrified to form a protective layer to achieve waterproof and fire resistance. In order to meet the requirements of the wrapped cable, the composition of the organosilicon compound can be adjusted And adjust the flexibility and strength of the final composite tape in proportion.
优选地,所述有机硅混炼胶以重量份计包括:Preferably, the silicone rubber compound comprises in parts by weight:
优选的,所述有机硅混炼胶与复合陶瓷粉的重量比为(1.5~1):1。更优选的,所述有机硅混炼胶与复合陶瓷粉的重量比为1.2:1。Preferably, the weight ratio of the silicone rubber compound to the composite ceramic powder is (1.5-1):1. More preferably, the weight ratio of the silicone rubber compound to the composite ceramic powder is 1.2:1.
进一步优选地,乙烯基封端甲基乙烯基硅生胶的乙烯基含量为0.2%-0.4%,所述甲基乙烯基硅生胶为乙烯基含量为0.05%-0.07%的甲基乙烯基硅生胶与乙烯基含量为0.4%-0.6%的甲基乙烯基硅生胶的混合物,所述有机硅混炼胶中含氢硅油的氢含量为0.05%-0.15%。Further preferably, the vinyl content of the vinyl-terminated methyl vinyl silicone raw rubber is 0.2%-0.4%, and the methyl vinyl silicone raw rubber is methyl vinyl with a vinyl content of 0.05%-0.07%. A mixture of silicone raw rubber and methyl vinyl silicone raw rubber with a vinyl content of 0.4%-0.6%, and the hydrogen content of hydrogen-containing silicone oil in the silicone rubber mixture is 0.05%-0.15%.
基于此,更优选的,所述有机硅混炼胶以重量份计包括:乙烯基封端甲基乙烯基硅生胶100份,乙烯基含量为0.05%-0.07%的甲基乙烯基硅生胶221份,乙烯基含量为0.4%-0.6%的甲基乙烯基硅生胶179份,含氢硅油25份,气相白炭黑330份。Based on this, more preferably, the silicone rubber compound includes in parts by weight: 100 parts of vinyl-terminated methyl vinyl silicone rubber, methyl vinyl silicone rubber with a vinyl content of 0.05%-0.07%. 221 parts of rubber, 179 parts of methyl vinyl silicone raw rubber with a vinyl content of 0.4%-0.6%, 25 parts of hydrogen-containing silicone oil, and 330 parts of fumed silica.
优选的,所述步骤D中硅丙乳液的硅含量为3%-15%;更佳的,所述硅丙乳液硅含量为8%。其中硅含量为固体份中硅的质量百分数。Preferably, the silicon content of the silicon-acrylic emulsion in the step D is 3%-15%; more preferably, the silicon content of the silicon-acrylic emulsion is 8%. Wherein the silicon content is the mass percentage of silicon in the solid part.
优选的,所述耐水火陶瓷硅橡胶复合带的玻璃布增强层和硅橡胶层分别为单层或多层。Preferably, the glass cloth reinforcement layer and the silicone rubber layer of the fire-resistant ceramic silicone rubber composite belt are single-layer or multi-layer respectively.
本发明有益的技术效果:本发明的方法操作易行,成品率高,可实现批量化生产,制备耐水火陶瓷硅橡胶复合带具有高的强度和良好的柔韧性,可取代云母带用于耐火电缆制造,绕包过程不产生粉尘污染;耐水火陶瓷硅橡胶复合带中包含复合陶瓷粉,包括陶瓷胚体材料和陶瓷釉体材料,陶瓷釉体材料在瓷化过程中发生熔融以填充瓷化物的空隙,从而提高瓷化物的致密性及强度,使复合带被烧蚀后形成的陶瓷外壳具有良好的机械强度,用其绕包的电缆线在高温烧蚀、施加喷淋水和高强度振动的情况下仍能正常工作。Beneficial technical effects of the present invention: the method of the present invention is easy to operate, has a high yield, can realize mass production, and prepares fire-resistant ceramic silicon rubber composite tapes with high strength and good flexibility, which can replace mica tapes for fire-resistant Cable manufacturing, no dust pollution during the wrapping process; water and fire-resistant ceramic silicone rubber composite tape contains composite ceramic powder, including ceramic body material and ceramic glaze body material, and the ceramic glaze body material is melted during the porcelainization process to fill the porcelain body gaps, thereby improving the density and strength of the porcelain compound, so that the ceramic shell formed after the composite tape is ablated has good mechanical strength, and the cable wrapped by it is ablated at high temperature, sprayed with water and high-intensity vibration still work normally.
具体实施方式Detailed ways
本发明的耐水火陶瓷硅橡胶复合带,是将玻璃布与高强度的耐水火陶瓷硅橡胶组合物复合,制得绝缘绕包材料,具体制备过程优选如下:The water and fire resistant ceramic silicone rubber composite tape of the present invention is made of glass cloth and high strength water and fire resistant ceramic silicon rubber composite to obtain an insulating wrapping material. The specific preparation process is preferably as follows:
A、将不同乙烯基含量的乙烯基封端甲基乙烯基硅生胶和甲基乙烯基硅生胶、含氢硅油与部分气相白炭黑于捏合机中捏合,然后再分数次将剩余气相白炭黑加入捏合机中,全部混合均匀成团后加温至85℃-95℃继续混炼2-3小时,然后升温至145℃-155℃,抽真空(真空度0.08-0.09Mpa)混炼0.5-1小时。取出自然冷却即得高强度有机硅混炼胶。要保证复合带的强度,使其达到电缆制造过程中连续绕包的要求,混炼胶本身的拉伸强度、撕裂强度及后续加入的陶瓷粉在其中的分散与配合度是关键因素。A. Knead vinyl-terminated methyl vinyl silicone raw rubber and methyl vinyl silicone raw rubber with different vinyl contents, hydrogen-containing silicone oil and part of fumed silica in a kneader, and then mix the remaining gas phase several times Add white carbon black into the kneader, mix everything evenly and form a mass, then heat to 85°C-95°C and continue mixing for 2-3 hours, then heat up to 145°C-155°C, vacuumize (vacuum degree 0.08-0.09Mpa) and mix Refining for 0.5-1 hour. Take out and cool naturally to obtain high-strength silicone rubber compound. To ensure the strength of the composite tape so that it meets the requirements of continuous wrapping in the cable manufacturing process, the tensile strength and tear strength of the compound rubber itself, as well as the dispersion and compatibility of the subsequently added ceramic powder in it, are key factors.
本发明的混炼胶各成份优选的重量配比为100份乙烯基含量为0.2%-0.4%(质量)的乙烯基封端甲基乙烯基硅生胶:200-250份乙烯基含量为0.05%-0.07%(质量)的甲基乙烯基硅生胶:150-200份乙烯基含量为0.4%-0.6%(质量)的甲基乙烯基硅生胶:20-30份氢含量为0.05%-0.15%(质量)的含氢硅油:300-360份气相白炭黑;乙烯基封端甲基乙烯基硅生胶和甲基乙烯基硅生胶的分子量以60-80万为佳,含氢硅油的粘度以50-1000mPa·s为佳。配方中还可加入少量的羟基硅油以进一步提高混炼胶的拉伸强度。混炼过程中气相白炭黑平均分数次(一般3-5次)均匀加入,保证了其在硅生胶中的均匀分散和补强效果。The preferred weight ratio of each component of the mixed rubber of the present invention is 100 parts of vinyl-terminated methylvinyl silicon raw rubber with a vinyl content of 0.2%-0.4% (mass): 200-250 parts of a vinyl content of 0.05 %-0.07% (mass) of methyl vinyl silicone rubber: 150-200 parts of methyl vinyl silicone rubber with a vinyl content of 0.4%-0.6% (mass): 20-30 parts of a hydrogen content of 0.05% -0.15% (mass) of hydrogen-containing silicone oil: 300-360 parts of fumed silica; the molecular weight of vinyl-terminated methyl vinyl silicone raw rubber and methyl vinyl silicone raw rubber is preferably 600,000-800,000, containing The viscosity of hydrogen silicone oil is preferably 50-1000mPa·s. A small amount of hydroxy silicone oil can also be added to the formulation to further increase the tensile strength of the compound. During the mixing process, the average fraction of fumed silica is added evenly (generally 3-5 times) to ensure its uniform dispersion and reinforcing effect in the raw silica gel.
B、本发明实施例中的复合陶瓷粉包括陶瓷胚体材料和陶瓷釉体材料,所述陶瓷胚体材料包括按重量份数计的下列组分:二氧化硅100份,氧化硼42-47份,氧化锆25-30份,氧化铝16-21份,氧化锶2-5份;所述陶瓷釉体材料优选包括按质量份数计的下列组分:二氧化硅100份,氧化钾22-25份,氧化铝53-58份,氧化钙40-45份,氧化锌6-8份,氧化镁4-7份。在复合陶瓷粉中,陶瓷胚体材料和陶瓷釉体材料的重量比为1:(0.65~0.7)。B, the composite ceramic powder in the embodiment of the present invention comprises ceramic body material and ceramic glaze body material, and described ceramic body material comprises the following components in parts by weight: 100 parts of silicon dioxide, 42-47 parts of boron oxide parts, 25-30 parts of zirconia, 16-21 parts of aluminum oxide, 2-5 parts of strontium oxide; the ceramic glaze material preferably includes the following components in parts by mass: 100 parts of silicon dioxide, 22 parts of potassium oxide -25 parts, 53-58 parts of aluminum oxide, 40-45 parts of calcium oxide, 6-8 parts of zinc oxide, 4-7 parts of magnesium oxide. In the composite ceramic powder, the weight ratio of the ceramic body material to the ceramic glaze body material is 1: (0.65-0.7).
其中,陶瓷釉体材料中的部分氧化物可以通过含有所述氧化物的矿物原料加入,以降低成本,例如二氧化硅通过石英砂加入,氧化镁通过滑石加入,氧化钾通过钾长石加入,氧化铝通过高岭土加入等,换算后所述氧化物用量满足所述配比即可,具体可以采用如下优选的加料方式:Wherein, part of the oxides in the ceramic glaze material can be added through mineral raw materials containing the oxides to reduce costs, for example, silicon dioxide is added through quartz sand, magnesium oxide is added through talc, potassium oxide is added through potassium feldspar, Alumina is added through kaolin, etc., and the amount of the oxide after conversion can meet the ratio. Specifically, the following preferred feeding methods can be used:
取6-8份ZnO,40-45份CaO,加入13-22份滑石粉(含MgO 31.8%,SiO263.2%,均为质量分数),相当于加入4-7份MgO,8-14份SiO2;加入133-142份钾长石(含SiO2 64.7%,Al2O3 18.4%,K2O 16.9%,均为质量分数),相当于加入22-24份K2O,86-92份SiO2,24-26份Al2O3,并且滑石与钾长石中的SiO2总份数为100份,再加入Al2O3,使其份数达到53-58份,所述钾长石磨成粉状后再加入,混合后得到陶瓷釉体材料,所述矿物中含有的少量结晶水可分解除去,对材料性能影响小。Take 6-8 parts of ZnO, 40-45 parts of CaO, add 13-22 parts of talc powder (containing 31.8% of MgO, 63.2% of SiO 2 , both are mass fractions), which is equivalent to adding 4-7 parts of MgO, 8-14 parts SiO 2 ; adding 133-142 parts of potassium feldspar (containing 64.7% of SiO 2 , 18.4% of Al 2 O 3 , and 16.9% of K 2 O, both in mass fraction), is equivalent to adding 22-24 parts of K 2 O, 86- 92 parts of SiO 2 , 24-26 parts of Al 2 O 3 , and the total number of parts of SiO 2 in talc and potassium feldspar is 100 parts, then add Al 2 O 3 to make the number of parts reach 53-58 parts, said Potassium feldspar is ground into powder and then added. After mixing, a ceramic glaze body material is obtained. A small amount of crystal water contained in the mineral can be decomposed and removed, which has little influence on the material performance.
将称量好的陶瓷胚体材料和陶瓷釉体材料加入高速混合机升温至120-130℃并在放空条件下搅拌混合均匀,使陶瓷釉体材料中引入的少量结晶水被分解除去,然后于球磨机中研磨0.5-1.5小时,过筛,优选取粒径为10-30μm的复合陶瓷粉。陶瓷粉的选择对于复合带在火焰条件下的瓷化度、瓷化后的硬度、致密性、耐水淋性及抗振性至关重要。Add the weighed ceramic body material and ceramic glaze body material into a high-speed mixer and raise the temperature to 120-130°C and stir and mix evenly under the condition of emptying, so that a small amount of crystal water introduced into the ceramic glaze body material is decomposed and removed, and then Grind in a ball mill for 0.5-1.5 hours, and sieve, preferably composite ceramic powder with a particle size of 10-30 μm. The selection of ceramic powder is very important for the vitrification degree of the composite tape under flame conditions, the hardness after vitrification, compactness, water spray resistance and vibration resistance.
C、取高强度有机硅混炼胶、部分复合陶瓷粉于捏合机中捏合,然后再分数次(2-4次为宜)将剩余复合陶瓷粉加入捏合机中,全部混匀成团后加温至65-75℃继续混炼2-3小时,然后升温至135-145℃,抽真空(真空度0.08-0.09Mpa)继续混炼0.5-1小时,取出自然冷却,切片于开炼机上薄通数次(一般3-5次),加入硫化剂混炼0.5-1小时得到耐水火陶瓷硅橡胶组合物。捏和时复合陶瓷粉按平均量分数次均匀加入更有利于其在混炼胶中的充分分散,可提高最终复合带的强度和韧性。硫化剂选用2,5-二甲基-2,5-双(叔丁基过氧基)己烷、过氧化双-(2,4-二氯苯甲酰)、过氧化双(4-甲基苯甲酰)、过氧化二苯甲酰、过氧化苯甲酸叔丁酯、1,1-双(叔丁基过氧基)-3,3,5-三甲基环己烷、1,1-双(叔丁基过氧基)环己烷中的一种或者几种,加入量取常规量就可以。C. Knead high-strength silicone rubber and some composite ceramic powder in a kneader, and then add the remaining composite ceramic powder to the kneader in several times (2-4 times are appropriate), mix them all into a group, and then add Continue mixing for 2-3 hours at 65-75°C, then raise the temperature to 135-145°C, vacuumize (vacuum degree 0.08-0.09Mpa) and continue mixing for 0.5-1 hour, take it out and let it cool naturally, slice it on the open mill Pass several times (generally 3-5 times), add vulcanizing agent and knead for 0.5-1 hour to obtain water and fire resistant ceramic silicone rubber composition. When kneading, the composite ceramic powder is evenly added in several times according to the average amount, which is more conducive to its full dispersion in the rubber compound, and can improve the strength and toughness of the final composite tape. The vulcanizing agent is selected from 2,5-dimethyl-2,5-bis(tert-butyl peroxy)hexane, bis-(2,4-dichlorobenzoyl) peroxide, bis(4-methyl peroxide) benzoyl), dibenzoyl peroxide, tert-butyl peroxybenzoate, 1,1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane, 1, One or several kinds of 1-bis(tert-butylperoxy)cyclohexane can be added in a conventional amount.
D、将硅丙乳液配制成固含量为3%-10%(质量)的稀释液,以浸涂、刷涂或喷涂的方式处理玻璃布,于70-90℃的温度下烤干。硅丙乳液的硅含量以3%-15%(质量)为佳,试验证明最佳的硅含量是8%,一定的硅含量提高了处理玻璃布的疏水性、耐水性、电气绝缘性和耐老化性能。用硅丙乳液处理玻璃布进一步提高了复合带的拉伸强度和撕裂强度。D. Prepare the silicone-acrylic emulsion into a dilution solution with a solid content of 3%-10% (mass), treat the glass cloth by dipping, brushing or spraying, and dry it at a temperature of 70-90°C. The silicon content of silicon-acrylic emulsion is preferably 3%-15% (mass), and the test proves that the best silicon content is 8%. A certain silicon content improves the hydrophobicity, water resistance, electrical insulation and resistance of the treated glass cloth. Aging performance. Treating glass cloth with silicone acrylic emulsion further improved the tensile strength and tear strength of the composite tape.
E、将耐水火陶瓷硅橡胶组合物和经硅丙乳液处理的玻璃布通过压延工艺复合,复合时硅橡胶层和玻璃布增强层可以复合为双层结构或交替层压为多层结构,层压好后,经过115-125℃下烘烤硫化10-20min,最后分切成需要宽度即得到耐水火陶瓷硅橡胶复合带。E. Composite the fire-resistant ceramic silicone rubber composition and the glass cloth treated with silicone acrylic emulsion through calendering process. When compounding, the silicone rubber layer and the glass cloth reinforcement layer can be combined into a double-layer structure or alternately laminated into a multi-layer structure. After pressing, it is baked and vulcanized at 115-125°C for 10-20 minutes, and finally cut into required widths to obtain water and fire-resistant ceramic silicone rubber composite tapes.
实例1Example 1
高强度有机硅混炼胶的制备Preparation of High Strength Silicone Compound
称取乙烯基含量为0.28%(质量)分子量为70万的乙烯基封端甲基乙烯基硅生胶120g、乙烯基含量为0.06%(质量)分子量为80万的甲基乙烯基硅橡胶265g、乙烯基含量为0.50%(质量)分子量为60万的甲基乙烯基硅橡胶215g、氢含量为0.1%(质量)粘度为100mPa·s的含氢硅油30g、气相白炭黑96g于捏合机中,捏合成团后再分三次每次加入100g气相白炭黑,全部混匀成团后,升温至90℃继续捏合2.5h,然后升温至150℃抽真空(真空度0.08-0.09MPa)混炼0.5小时,取出自然冷却即得高强度有机硅混炼胶。Weigh 120 g of vinyl-terminated methyl vinyl silicone raw rubber with a vinyl content of 0.28% (mass) and a molecular weight of 700,000, and 265 g of methyl vinyl silicone rubber with a vinyl content of 0.06% (mass) and a molecular weight of 800,000 215g of methyl vinyl silicone rubber with a vinyl content of 0.50% (mass) and a molecular weight of 600,000, 30g of hydrogen-containing silicone oil with a hydrogen content of 0.1% (mass) and a viscosity of 100mPa·s, and 96g of fumed silica in a kneader After kneading into a group, add 100g of fumed silica in three times each time, after mixing them all into a group, raise the temperature to 90°C and continue kneading for 2.5h, then raise the temperature to 150°C to vacuumize (vacuum degree 0.08-0.09MPa) and mix Refined for 0.5 hour, took out and cooled naturally to obtain high-strength silicone rubber compound.
在高强度有机硅混炼胶中加入硫化剂制成2mm厚度的片并硫化后测试,拉伸强度为11MPa,断裂伸长率为500%,撕裂强度为63kN/m,硬度为shoreA56。A vulcanizing agent was added to the high-strength silicone compound to make a 2mm-thick sheet and tested after vulcanization. The tensile strength was 11MPa, the elongation at break was 500%, the tear strength was 63kN/m, and the hardness was shoreA56.
实例2Example 2
复合陶瓷粉的配制Preparation of Composite Ceramic Powder
本实施例中的复合陶瓷粉包括陶瓷胚体材料和陶瓷釉体材料,称取二氧化硅100g,氧化硼45g,氧化锆30g,氧化铝20g和氧化锶3g,混合得到198g陶瓷胚体材料。The composite ceramic powder in this embodiment includes ceramic green body material and ceramic glaze body material. Weigh 100g of silicon dioxide, 45g of boron oxide, 30g of zirconium oxide, 20g of aluminum oxide and 3g of strontium oxide, and mix them to obtain 198g of ceramic green body material.
称取8g ZnO,加入42g CaO,加入20g滑石粉(含MgO 31.8%,SiO263.2%,均为质量分数),相当于加入6g MgO和13g SiO2;加入134g钾长石(含SiO264.7%,Al2O3 18.4%,K2O 16.9%,均为质量分数),相当于加入23g K2O,87g SiO2,24g Al2O3,则滑石粉与钾长石中的SiO2总质量为100g,再加入31g Al2O3,使Al2O3的总质量达到55g,所述钾长石磨成粉状后再加入,混合均匀后得到235g陶瓷釉体材料,其中氧化物的总质量为234g。Weigh 8g ZnO, add 42g CaO, add 20g talc powder (containing MgO 31.8%, SiO 2 63.2%, both are mass fractions), which is equivalent to adding 6g MgO and 13g SiO 2 ; add 134g potassium feldspar (containing SiO 2 64.7 %, Al 2 O 3 18.4%, K 2 O 16.9%, both are mass fractions), which is equivalent to adding 23g K 2 O, 87g SiO 2 , 24g Al 2 O 3 , then SiO 2 in talc powder and potassium feldspar The total mass is 100g, then add 31g Al 2 O 3 to make the total mass of Al 2 O 3 reach 55g, the potassium feldspar is ground into powder and then added, after mixing evenly, 235g ceramic glaze body material is obtained, wherein the oxide The total mass of 234g.
取185g陶瓷胚体材料和123g陶瓷釉体材料(其中氧化物的总质量为122.5g)置于高速混合机中升温至120℃并在放空条件下混合搅拌1h,以除去少量的结晶水,然后于球磨机中研磨1h,过筛,得到粒径为10-30μm的复合陶瓷粉。Take 185g of ceramic body material and 123g of ceramic glaze material (the total mass of oxides is 122.5g) in a high-speed mixer and heat up to 120°C and mix and stir for 1h under the condition of venting to remove a small amount of crystal water, then Grind in a ball mill for 1 hour, and sieve to obtain composite ceramic powder with a particle size of 10-30 μm.
实例3Example 3
玻璃布的处理Treatment of glass cloth
称取硅含量为8%(质量)、固含量为45%(质量)的硅丙乳液110g,用890g水稀释,用稀释好的硅丙乳液以浸涂方式处理玻璃布,然后于烘道中80℃烘烤8min。Weigh 110g of silicon acrylic emulsion with a silicon content of 8% (mass) and a solid content of 45% (mass), dilute it with 890g of water, and use the diluted silicon acrylic emulsion to treat the glass cloth by dip coating, and then place it in an oven for 80 Bake at ℃ for 8 minutes.
实例4Example 4
耐水火陶瓷硅橡胶复合带的制备Preparation of Water and Fire Resistant Ceramic Silicone Rubber Composite Tape
称取实施例1制得的高强度有机硅混炼胶900g,实施例2配制的复合陶瓷粉188g,于捏合机中,捏合成团后再分三次每次加入188g实施例2配制的复合陶瓷粉,全部混匀成团后,升温至70℃继续捏合2.5h,然后升温至140℃抽真空(真空度0.08-0.09MPa)混炼0.5小时,取出自然冷却,切片后于开炼机上薄通3-5次,加入过氧化双(4-甲基苯甲酰)20g,混炼0.5h,即得耐水火陶瓷硅橡胶组合物。Weigh 900g of the high-strength silicone rubber compound prepared in Example 1, and 188g of the composite ceramic powder prepared in Example 2, in a kneader, knead into agglomerates and then add 188g of the composite ceramic powder prepared in Example 2 three times each time Powder, after mixing all the powder into a ball, raise the temperature to 70°C and continue kneading for 2.5h, then raise the temperature to 140°C and vacuumize (vacuum degree 0.08-0.09MPa) and knead for 0.5h, take it out and cool it naturally, slice it and pass it on the mill 3-5 times, add 20 g of bis(4-methylbenzoyl) peroxide, and knead for 0.5 h to obtain a fire-resistant ceramic silicone rubber composition.
将耐水火陶瓷硅橡胶组合物置于压延机上,通过压延工艺将耐水火陶瓷硅橡胶组合物单面压延于实施例3处理过的玻璃布上,经过烘道120℃烘烤硫化15min,即得到单面玻璃布增强的耐水火陶瓷硅橡胶复合带,该复合带的厚度为0.35mm。The fire-resistant ceramic silicone rubber composition is placed on a calender, and the fire-resistant ceramic silicone rubber composition is single-sidedly rolled on the glass cloth treated in Example 3 through a calendering process, and baked and vulcanized at 120°C for 15 minutes in a drying tunnel to obtain a single Water and fire-resistant ceramic silicone rubber composite tape reinforced by surface glass cloth, the thickness of the composite tape is 0.35mm.
采用本领域通用测试方法对所得耐水火陶瓷硅橡胶复合带进行性能测试,测得耐水火陶瓷硅橡胶复合带的电气强度大于等于25kV/mm,体积电阻率大于等于2×1011Ω·cm3,拉伸强度大于等于60N/10mm,达到电缆制造过程中的绕包工艺要求。The general test method in this field is used to test the performance of the obtained water and fire resistant ceramic silicon rubber composite tape, and the electric strength of the water and fire resistant ceramic silicon rubber composite tape is measured to be greater than or equal to 25kV/mm, and the volume resistivity is greater than or equal to 2×10 11 Ω·cm 3 , the tensile strength is greater than or equal to 60N/10mm, which meets the requirements of the wrapping process in the cable manufacturing process.
采用所述耐水火陶瓷硅橡胶复合带绕包制备耐火电缆,具体方法为:在绕包机上,将耐水火陶瓷硅橡胶复合带的玻璃布一面面向铜导体一侧,使其在截面面积为38mm2的铜导体上进行1/2叠绕,叠绕3层后,得到耐火层,然后在耐火层上挤出形成4.0mm厚的聚乙烯树脂绝缘层,得到绝缘线芯,取3股绝缘线芯绞合,再挤制外护套层,得到耐火电缆。The fire-resistant cable is prepared by wrapping the fire-resistant ceramic silicone rubber composite tape. The specific method is: on the wrapping machine, the glass cloth side of the fire-resistant ceramic silicon rubber composite tape faces the copper conductor side, so that the cross-sectional area is 38mm Carry out 1/2 lap winding on the copper conductor of 2 , after stacking 3 layers, get the refractory layer, then extrude on the refractory layer to form a 4.0mm thick polyethylene resin insulating layer, get the insulated wire core, take 3 strands of insulated wire The core is stranded, and then the outer sheath is extruded to obtain a fire-resistant cable.
按照英国标准BS6387:1994对耐火电缆进行耐火、耐水火及耐振动测试,具体地,测试中,耐火电缆通电电压为450/750V,在耐火测试中,耐火电缆在950±40℃火焰条件下烧蚀3h仍保持线路完整且能正常通电,满足C级耐火标准,且燃烧过程中无有害气体释放;在耐水火试验中,对通电的耐火电缆进行650±40℃的火焰烧蚀15min后在耐火电缆附近外加0.25L/m2·s的喷淋水15min,即电缆经650±40℃的火焰灼烧及喷淋水共同作用15min,仍能保持线路完整且能正常通电,通过耐水火测试;在耐振动测试中,通电的耐火电缆在经受750±40℃的火焰烧蚀及施加机械冲击振动15min,线路完整无破损,且能正常通电,符合Y级耐振动标准。According to the British standard BS6387:1994, the fire-resistant cable is tested for fire resistance, water fire resistance and vibration resistance. Specifically, during the test, the energized voltage of the fire-resistant cable is 450/750V. After 3 hours of corrosion, the circuit is still intact and can be energized normally, meeting the Class C fire resistance standard, and no harmful gas is released during the combustion process; Add 0.25L/m 2 ·s spray water near the cable for 15 minutes, that is, the cable can still maintain the integrity of the circuit and can be powered on normally after the flame burning at 650±40°C and the spray water for 15 minutes, and pass the water and fire resistance test; In the vibration resistance test, the energized fire-resistant cable was subjected to flame ablation at 750±40°C and mechanical shock vibration for 15 minutes. The circuit was intact without damage, and it could be energized normally, meeting the Y-level vibration resistance standard.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be assumed that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field of the present invention, without departing from the concept of the present invention, some simple deduction or replacement can be made, which should be regarded as belonging to the protection scope of the present invention.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310267821.7A CN103342021B (en) | 2013-06-28 | 2013-06-28 | Preparation method of fireproof ceramic silicon rubber composite belt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310267821.7A CN103342021B (en) | 2013-06-28 | 2013-06-28 | Preparation method of fireproof ceramic silicon rubber composite belt |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103342021A true CN103342021A (en) | 2013-10-09 |
| CN103342021B CN103342021B (en) | 2014-12-03 |
Family
ID=49276868
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310267821.7A Active CN103342021B (en) | 2013-06-28 | 2013-06-28 | Preparation method of fireproof ceramic silicon rubber composite belt |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103342021B (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104193364A (en) * | 2013-12-19 | 2014-12-10 | 南宁市磁汇科技有限公司 | Fire-resistant material |
| CN104629375A (en) * | 2015-02-11 | 2015-05-20 | 深圳市安品有机硅材料有限公司 | Ceramicizable Fireproof and Refractory Silicone Rubber |
| CN105153704A (en) * | 2015-06-16 | 2015-12-16 | 安徽天元电缆有限公司 | Ceramic-rubber composite material for flame-resistant cable and production method thereof |
| CN107216658A (en) * | 2017-07-21 | 2017-09-29 | 广州市白云化工实业有限公司 | Water-fast silicon rubber and preparation method thereof |
| CN108417309A (en) * | 2018-05-04 | 2018-08-17 | 上海汉欣电线电缆有限公司 | Ceramic fire resistant band and preparation method thereof |
| CN110229526A (en) * | 2019-06-20 | 2019-09-13 | 苏州金枪新材料股份有限公司 | A kind of refractory ceramics SiClx rubber and the preparation method and application thereof |
| CN113913021A (en) * | 2021-08-25 | 2022-01-11 | 河南爱彼爱和新材料有限公司 | Ceramic rubber and ceramic composite belt prepared from waste glass fiber aerogel felt and preparation process |
| CN114231041A (en) * | 2021-12-31 | 2022-03-25 | 上海电缆研究所有限公司 | A kind of B1-level flame-retardant ceramicized low-smoke silicone rubber cable material and preparation method thereof |
| CN116120854A (en) * | 2022-09-15 | 2023-05-16 | 东莞市朗晟材料科技有限公司 | Fireproof ceramic silica gel adhesive tape and preparation method thereof |
| CN117183499A (en) * | 2023-09-25 | 2023-12-08 | 深圳市富程威科技股份有限公司 | Composite material and preparation method and application thereof |
| CN117445502A (en) * | 2023-08-09 | 2024-01-26 | 浙江凌志新能源科技有限公司 | Ceramic silicone rubber composite belt and preparation method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102040839A (en) * | 2009-10-16 | 2011-05-04 | 青岛汉缆股份有限公司 | Formula for ceramicized silicon rubber cable material |
| CN202495311U (en) * | 2011-11-17 | 2012-10-17 | 深圳市沃尔核材股份有限公司 | Ceramic silicon rubber fire-proof fire-resistant composite belt |
| CN102850805A (en) * | 2012-09-24 | 2013-01-02 | 无锡江南电缆有限公司 | Fire-resistant ceramic silicone rubber, preparation method of fire-resistant ceramic silicone rubber and application in wires and cables |
| WO2013029382A1 (en) * | 2011-08-29 | 2013-03-07 | 深圳市沃尔核材股份有限公司 | Ceramic silicon rubber and preparation method therefor |
-
2013
- 2013-06-28 CN CN201310267821.7A patent/CN103342021B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102040839A (en) * | 2009-10-16 | 2011-05-04 | 青岛汉缆股份有限公司 | Formula for ceramicized silicon rubber cable material |
| WO2013029382A1 (en) * | 2011-08-29 | 2013-03-07 | 深圳市沃尔核材股份有限公司 | Ceramic silicon rubber and preparation method therefor |
| CN202495311U (en) * | 2011-11-17 | 2012-10-17 | 深圳市沃尔核材股份有限公司 | Ceramic silicon rubber fire-proof fire-resistant composite belt |
| CN102850805A (en) * | 2012-09-24 | 2013-01-02 | 无锡江南电缆有限公司 | Fire-resistant ceramic silicone rubber, preparation method of fire-resistant ceramic silicone rubber and application in wires and cables |
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104193364A (en) * | 2013-12-19 | 2014-12-10 | 南宁市磁汇科技有限公司 | Fire-resistant material |
| CN104629375A (en) * | 2015-02-11 | 2015-05-20 | 深圳市安品有机硅材料有限公司 | Ceramicizable Fireproof and Refractory Silicone Rubber |
| CN104629375B (en) * | 2015-02-11 | 2017-05-10 | 深圳市安品有机硅材料有限公司 | Fireproof and fire-resistant silicon rubber capable of being ceramized |
| CN105153704A (en) * | 2015-06-16 | 2015-12-16 | 安徽天元电缆有限公司 | Ceramic-rubber composite material for flame-resistant cable and production method thereof |
| CN107216658A (en) * | 2017-07-21 | 2017-09-29 | 广州市白云化工实业有限公司 | Water-fast silicon rubber and preparation method thereof |
| CN107216658B (en) * | 2017-07-21 | 2020-04-14 | 广州市白云化工实业有限公司 | Water-resistant silicone rubber and preparation method thereof |
| CN108417309A (en) * | 2018-05-04 | 2018-08-17 | 上海汉欣电线电缆有限公司 | Ceramic fire resistant band and preparation method thereof |
| CN108417309B (en) * | 2018-05-04 | 2024-05-10 | 上海汉欣电线电缆有限公司 | Ceramic refractory belt and preparation method thereof |
| CN110229526B (en) * | 2019-06-20 | 2021-08-17 | 苏州金枪新材料股份有限公司 | High-temperature-resistant ceramic silicone rubber and preparation method and application thereof |
| CN110229526A (en) * | 2019-06-20 | 2019-09-13 | 苏州金枪新材料股份有限公司 | A kind of refractory ceramics SiClx rubber and the preparation method and application thereof |
| CN113913021A (en) * | 2021-08-25 | 2022-01-11 | 河南爱彼爱和新材料有限公司 | Ceramic rubber and ceramic composite belt prepared from waste glass fiber aerogel felt and preparation process |
| CN114231041A (en) * | 2021-12-31 | 2022-03-25 | 上海电缆研究所有限公司 | A kind of B1-level flame-retardant ceramicized low-smoke silicone rubber cable material and preparation method thereof |
| CN116120854A (en) * | 2022-09-15 | 2023-05-16 | 东莞市朗晟材料科技有限公司 | Fireproof ceramic silica gel adhesive tape and preparation method thereof |
| CN116120854B (en) * | 2022-09-15 | 2023-11-14 | 东莞市朗晟材料科技有限公司 | Fireproof ceramic silica gel adhesive tape and preparation method thereof |
| CN117445502A (en) * | 2023-08-09 | 2024-01-26 | 浙江凌志新能源科技有限公司 | Ceramic silicone rubber composite belt and preparation method thereof |
| CN117445502B (en) * | 2023-08-09 | 2025-08-08 | 浙江凌志新能源科技有限公司 | Ceramic silicon rubber composite belt and preparation method thereof |
| CN117183499A (en) * | 2023-09-25 | 2023-12-08 | 深圳市富程威科技股份有限公司 | Composite material and preparation method and application thereof |
| CN117183499B (en) * | 2023-09-25 | 2024-08-16 | 深圳市富程威科技股份有限公司 | Composite material and preparation method and application thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103342021B (en) | 2014-12-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103342021B (en) | Preparation method of fireproof ceramic silicon rubber composite belt | |
| CN103236294B (en) | Silicon rubber composite belt capable of being vitrified | |
| CN103236309B (en) | Preparation method of ceramifiable silicon rubber composite belt for fire-resistant cable | |
| CN102220008B (en) | High-intensity fire-proof cable insulating material and preparation method of high-intensity fire-proof cable insulating material | |
| CN104629375B (en) | Fireproof and fire-resistant silicon rubber capable of being ceramized | |
| CN103013129B (en) | Irradiation type ceramic fire-resistant silicone rubber, preparation method of rubber and application to wires and cables | |
| CN201134299Y (en) | Ceramic silicone rubber insulated fire-resistant cable | |
| CN103819758A (en) | Flame-retardant fire-resistant rubber composition and preparation method thereof, and flame-retardant fire-resistant rubber wrapping tape | |
| CN102850805A (en) | Fire-resistant ceramic silicone rubber, preparation method of fire-resistant ceramic silicone rubber and application in wires and cables | |
| CN102618040B (en) | Method for preparing ceramifiable silicon rubber refractory material by adopting radiation crosslinking process | |
| CN105670301A (en) | Fire-resisting ceramic silicone rubber and preparation method thereof | |
| CN105647190A (en) | Preparation method of ceramic silicon rubber composite material used for fire-resistant insulated cable | |
| CN107916002A (en) | A kind of silicon rubber and preparation method thereof | |
| CN105321603A (en) | Manufacturing process for fire-resistant power transmission cable with high current-carrying capacity | |
| CN103289261A (en) | Cable sheath material containing modified PVC resins and preparation method thereof | |
| CN105062080A (en) | Arc-resistant silicon composite material, preparation method and use thereof | |
| CN106935324A (en) | A kind of nanometer high temperature fire protection flame retarding cable and preparation method thereof | |
| CN104650597A (en) | Preparation method of ceramizable fireproof refractory silicone rubber | |
| CN114940873A (en) | Self-adhesive insulated ceramic silica gel tape for cables, preparation method and winding method | |
| CN110713725A (en) | Ceramic silicon rubber composite insulating cable material | |
| CN102108161A (en) | Rubber wire insulating material and manufacturing method thereof | |
| CN103265781A (en) | Acrylic ester rubber cable sheath material made from modified hydrotalcite powder and preparation method of sheath material | |
| CN103345959B (en) | Water and fire bearing ceramic silicone rubber composite tape | |
| CN103265763A (en) | Ethylene-propylene-diene-monome rubber cable sheath material made from modified carbon fibers and preparation method of sheath material | |
| CN103554634B (en) | A kind of High-voltage cable structure with the insulation layer of excellent performance |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160309 Address after: 215004, No. 1008, West Ring Road, Suzhou, Jiangsu (room 4, building 3068) Patentee after: Suzhou Pinxin Mstar Technology Ltd Address before: Baoan District Fuyong Street Fuhai road in Shenzhen city of Guangdong province 518000 fourth two district Samsung Industrial Zone building first floor Patentee before: Anpin Organic Silicon Material Co., Ltd., Shenzhen City |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220209 Address after: 523000 Room 301, building 5, No. 770, Xie Cao Road, Xiegang Town, Dongguan City, Guangdong Province Patentee after: Guangdong Andy New Material Technology Co.,Ltd. Address before: 215004 room 1008, building 4, No. 3068, West Ring Road, Suzhou, Jiangsu Patentee before: SUZHOU ANPIN NEW MATERIAL TECHNOLOGY CO.,LTD. |




