A kind of two-way slicer of stone slab with rim charge process
Technical field:
The present invention relates to stone slab cutting machine, particularly a kind of two-way slicer of stone slab with rim charge process.
Prior art:
Stone slab processing is that stone is first cut into some sheets, more surperficial for sheet one side is carried out grinding, and then then carry out regular section to above-mentioned semi-finished product, namely sheet carries out vertical, horizontal cutting, forms regular rectangular sheet.
Chinese patent 201210012292.1 " Full-automatic vertical-horizontal multi-cutter combined edge cutting machine " discloses stone slab rip cutting, crosscut method, and stream oriented device cuts the technical scheme of production line in length and breadth by the formation one of an intermediate carrier series winding.The program has lacked the splicing conveyer belt that the transverse cutting unit port of export must dock, to switch through the end product cut after stone slab crosscut enter strap surface and stop moving ahead, manually to take out end product, intermittent duty, otherwise end product is sent rear automatically landing from transverse cutting unit port and can be produced breakage.Longitudinal and transverse to cut machine incision principle each different to some extent, can be saw blade feed, also can be the conveyer lifting below saw blade, not only have " lift conveyer belt " a kind of mode described in this patent.
To prior art, we have done comprehensive discussion, and namely two-way slicer is made up of longitudinal section device, transition conveyer belt, slices across device, splicing conveyer belt, electric control gear.Some units add preposition conveyer belt before the traveling bed of longitudinal section device, have material loading positioning process to give large sheet material.Longitudinally sheet is cut into some long laths by cutting exactly, and cutting operation carries out on longitudinal section device.Longitudinal section device is made up of traveling bed, slitter.Traveling bed by the frame of routine, motor transmission mechanism, mainly to be formed by movable sprocket, carrying roller, belt.Slitter is made up of mair motor transmission mechanism hard-wired on frame, cross rail, detent mechanism, some track bases, each track base, saw blade, hoist cylinder, distance adjustor, cooling body.Mair motor transmission mechanism drives saw blade to rotate, and hoist cylinder drive motor, saw blade lifting are located, and distance adjustor presses the spacing of each track base of stone slab width adjusting on cross rail.Sheet is advanced on longitudinal cutter, is cut into some long laths by some saw blades.
Transverse cuts is exactly that the some long laths through longitudinally cutting are carried out transverse cuts side by side, and make it to form the regular rectangular slab of multi-disc, cutting operation carries out on slices across device.Slices across device is made up of traveling bed, transverse cutting unit.Transverse cutting unit is provided with several motor transmission mechanisms, the saw blade of longitudinally possessing spacing side by side, they are positioned on a longitudinal beam, longitudinal beam can move to realize feed, withdrawing on cross slide way, be provided with distance adjustor, cooling body, detent mechanism equally, several rectangular sheets will be cut into through the finished long lath of slitter.Splicing conveyer belt is also conventional conveyer belt, and just strap end portion upper surface on the conveyor belt fixes a limit switch by support, and when stone slab touches switch, conveyer belt is out of service, manually to take out rectangular sheet from belt.
Sheet is cut into some long laths by slitter, but both sides also cut out arranged on left and right sides rim charge, and some long laths are side by side cut into some rectangular sheets arranged in length and breadth by transverse cutting unit, but two ends also cuts out several rear ends top margin material.Prior art does not have side, top margin material treatment measures, and side layer is freely scattered in slitter conveyer belt both sides, and top margin material is also scattered in transverse cutting unit and splicing conveyer belt joint, is piled into mountain, affects machine operations, even produce blocking, affect operation.
Summary of the invention:
The object of the invention is to overcome above-mentioned defect, provides a kind of two-way slicer of stone slab with rim charge process.
The solution of the present invention is: comprise longitudinal section device, transition conveyer belt, slices across device, splicing conveyer belt, electric control gear, it is characterized in that: at longitudinal section device traveling bed, a side layer processor be close to the two is inserted between transition conveyer belt, side layer processor is by upper traveling bed, lower transverse onveyer, left and right flow distribution plate, tiltedly fall plate, blanking skewed slot, shunting fixed mount composition, upper traveling bed and transition conveyer belt contour in the same way, lower transverse onveyer to be in the middle part of traveling bed lower belt below its throughput direction vertical each other with upper traveling bed throughput direction, the two pieces of flow distribution plates being in belt upper surface rear portion on traveling bed are that the set square of right angled triangle is symmetrically arranged respectively, set square tapered point towards longitudinal section device bottom it and on upper traveling bed belt possess gap and be in the bar gap space between long lath and side layer run this side, two pieces of flow distribution plates are fixed on two slides respectively by support, the two parallel round bars that two trepannings of two slides divide engagement sleeves of not moving to be combined in shunting fixed mount are located by bolt-locking, and shunting fixed mount is fixed in the frame of traveling bed, upper traveling bed both sides are provided with the plate that tiltedly falls of rectangle, adjacent along belt side edge on limit and upper traveling bed on the plate that tiltedly falls, and are in lower transverse onveyer superjacent air space under the plate that tiltedly falls along limit, the upper traveling bed two skew back prelaminar part outer side edges that falls also fixes a blanking skewed slot respectively, and concordant along limit with under the front edge of board that tiltedly falls along limit on blanking skewed slot front end, under blanking rear end thereof, bottom land base is in lower horizontal belt feeder superjacent air space.
The invention has the advantages that: side, top margin material are directly seen off after guiding falls into rim charge processor respectively, and making slicer periphery can not pile up rim charge affects operation, improve production line operational efficiency.
Accompanying drawing illustrates:
Fig. 1 is topology layout schematic diagram of the present invention.
Fig. 2 is side layer processor structure stereogram.
Fig. 3 is top margin material processor structure stereogram.
Fig. 4 is another kind of top margin material processor structure stereogram.
Detailed description of the invention:
Structure of the present invention comprises longitudinal section device 5, transition conveyer belt 4, slices across device 3, splicing conveyer belt 2, electric control gear, it is characterized in that: at longitudinal section device 5 traveling bed, a side layer processor 6 be close to the two is inserted between transition conveyer belt 4, side layer processor 6 is by upper traveling bed 11, lower transverse onveyer 9, left and right flow distribution plate 7, tiltedly fall plate 8, blanking skewed slot 10, shunting fixed mount 15 forms, upper traveling bed 11 is contour in the same way with transition conveyer belt 4, lower transverse onveyer 9 to be in the middle part of traveling bed 11 lower belt below its throughput direction vertical each other with upper traveling bed 11 throughput direction, the two pieces of flow distribution plates 7 being in belt upper surface rear portion on traveling bed 11 are that the set square of right angled triangle is symmetrically arranged respectively, set square tapered point towards longitudinal section device bottom it and on upper traveling bed belt 11 possess gap and be in the bar gap space between long lath and side layer run this side, two pieces of flow distribution plates 7 are fixed on two slides respectively by support, the two parallel round bars that two trepannings of two slides 18 divide engagement sleeves of not moving to be combined in shunting fixed mount 15 are located by bolt-locking, shunting fixed mount 15 is fixed in the frame of traveling bed 11, upper traveling bed 11 both sides are provided with the plate 8 that tiltedly falls of rectangle, adjacent along belt side edge on limit and upper traveling bed 11 on the plate 8 that tiltedly falls, and the plate that tiltedly falls is in lower transverse onveyer 9 superjacent air space along limit 8 times, a blanking skewed slot 10 is also fixed on upper traveling bed 11 liang of skew backs plate 8 front outsides limit that falls respectively, and concordant along limit with under plate 8 front end that tiltedly falls along limit on blanking skewed slot 10 front end, under blanking skewed slot 10 rear end, bottom land base is in lower horizontal belt feeder 9 superjacent air space.
The traveling bed linear velocity of longitudinal section device 5 is slower than the traveling bed linear velocity of slices across device 3, and stone slab out will arrive the position to be cut on slices across device 3 traveling bed fast afterwards from slitter after transition conveyer belt 4 accelerates.The side layer processor 6 inserted after longitudinal section device 5 traveling bed and transition conveyer belt 4 adjacent space expansion, in order to low speed guiding side layer enters lower transverse onveyer 9, so directly lower transverse onveyer 9 can not be set below transition conveyer belt 4, so will side layer processor 6 be set separately.Side layer front end is guided side direction layman by flow distribution plate 7 and is driven rear portion tiltedly to slide into lower transverse onveyer 9 by the plate 8 that tiltedly falls, side layer because of width smaller length long again, generally some segments can be fragmented into voluntarily by saw blade cutting force, after the oversize side layer had is guided by flow distribution plate 7, after its rim charge other end can enter anterior blanking skewed slot 10, one end can drag the other end to fall into lower transverse onveyer 9 after tiltedly putting.And the long lath after cutting is continued to send into transition conveyer belt 4 forward.
Two pieces of flow distribution plates 7 are fixed on two slides respectively by support, and the two parallel round bars that two trepannings of two slides 18 divide engagement sleeves of not moving to be combined in shunting fixed mount 15 are located by bolt-locking, and slide 18 can move left and right spacing.
At slices across device 3 traveling bed and splicing conveyer belt 2 adjacent and below thereof, a top margin material processor is set, top margin material processor is by leaking flitch, top margin conveyer belt 1 forms, leak the rectangular plate-like front slide 13 of flitch, tail skid 12 is concordant with belt upper surface on splicing conveyer belt 2 respectively, front slide 13 front is along possessing gap with belt outer arc surface, slices across device 3 traveling bed end, 60-90mm spacing is possessed between front slide 13 back edge and edge, tail skid 12 front, gap is possessed on tail skid 12 back edge and belt outer arc surface, splicing conveyer belt 2 end, front slide 13, tail skid 12 dual-side are along being separately fixed on left and right inverted trapezoidal plate 16, and two blocks of inverted trapezoidal plates 16 are separately fixed in splicing conveyer belt 2 frame, the top margin conveyer belt 1 arranged below slices across device 3 traveling bed and splicing conveyer belt 2 adjacent is longitudinal top margin conveyer belt 17 or horizontal top margin conveyer belt 14, longitudinal top margin conveyer belt 17 is in the interior space below splicing conveyer belt 2 times belts, longitudinal top margin conveyer belt 17 rearward end stretches out splicing conveyer belt 2 rearward end space, horizontal top margin conveyer belt 14 and splicing conveyer belt 2 are in space vertical configuration each other, and slices across device 3 traveling bed and splicing conveyer belt 2 adjacent side space are stretched out in horizontal top margin conveyer belt 14 one end.
Top margin material for enter Lou flitch front slide 13 from the horizontal sliding of slices across device 3 traveling bed side by side, then falls into top margin conveyer belt 1 from front slide 13, tail skid 12 bar seams.Between slices across device 3 traveling bed and splicing conveyer belt 2 adjacent, on two arcuate zones, summit spacing is larger, approximately be greater than 300mm, and minimum stone slab is 300 × 300mm, top margin material width is generally less than 50mm, ensures that the smooth horizontal sliding of rectangle stone slab of well cutting enters splicing conveyer belt 2 while that the object arranging Lou flitch being and top margin material is fallen again.Leak arranging of flitch and can meet above-mentioned technical conditions.And the rear end top margin material of one-stop operation is pushed by the front end top margin material of secondary operation, and Lou flitch bar seam is lower simultaneously to be leaked.
All conveyer belts are all conventional frame, motor transmission mechanism, are mainly formed by movable sprocket, carrying roller, belt.Curved right-angle side to be extended under one to strengthen front and back slide plate mechanical strength along distinguishing disjunctor in front slide 13 back edge and tail skid 12 front.