CN103337439A - A lamp filament lamp base component continuous production apparatus - Google Patents
A lamp filament lamp base component continuous production apparatus Download PDFInfo
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- CN103337439A CN103337439A CN2013102185722A CN201310218572A CN103337439A CN 103337439 A CN103337439 A CN 103337439A CN 2013102185722 A CN2013102185722 A CN 2013102185722A CN 201310218572 A CN201310218572 A CN 201310218572A CN 103337439 A CN103337439 A CN 103337439A
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Abstract
A lamp filament lamp base component continuous production apparatus is characterized by comprising a machine frame, a rotating disk arranged on the machine frame and driven by power, clamps arranged at the periphery of the rotating disk and used for clamping the lamp bases, a lamp base molding station, a molybdenum chip bonding station, an upper solder station, a lamp filament soldering station, and a blanking station. The lamp base molding station, the molybdenum chip bonding station, the upper solder station, the lamp filament soldering station, and the blanking station are arranged on the machine frame and arranged from the rotating disk to the periphery sequentially. Compared with prior arts, the lamp filament lamp base continuous production apparatus is advantaged by being high in production efficiency and low in manpower consumption. The lamp filament lamp base continuous production apparatus is also advantaged by being fully automatic.
Description
Technical field:
The present invention relates to a kind of process units of electric light source.
Background technology:
During existing bulb is produced, all need each member of bulb is separately made, and then these members are assembled, and wherein a kind of member is the filament lamp base member that is formed by connecting by filament, lamp base, the technology of existing production filament lamp base member all is manual, advanced any be by some instruments carry out semi-automatic, these technology all need to expend great amount of manpower, production efficiency is low.
Summary of the invention:
Goal of the invention of the present invention be to provide a kind of production efficiency high, manpower expends few, the continuous process units of full automatic filament lamp base member.
The present invention realizes like this, comprise frame, be arranged on the rotating disk by the power drive on the frame, be arranged on the clip that is used for the clamping lamp base of rotating disk periphery, be arranged on the frame successively along the lamp base shaping station of rotating disk periphery arranged outside, the molybdenum sheet welding post, last scolder station, the filament welding post, the blanking station, the lamp base shaping station comprises the lamp base moulding pedestal that is fixed on the frame, be arranged on the wire connecting gear on the lamp base moulding pedestal, be positioned at the wire bending mechanism of wire connecting gear front, be positioned at the shut-off mechanism in wire connecting gear exit, be positioned at the lamp base pinch mechanism between shut-off mechanism and wire bending mechanism, above the rotating disk corresponding with the lamp base shaping station, be provided with clip and open driver, clip opens driver and comprises compression leg, drive the actuating unit that compression leg moves up and down, the wire connecting gear comprises the wire reel, driven the power clamp that moves forward and backward by actuating unit, the wire bending mechanism comprises power travel mechanism up and down, the bending mechanism that is driven by power travel mechanism up and down, bending mechanism comprises box, be arranged on be meshing with each other gear together and the tooth bar that is driven by power in the box, block by the gear driven rotation, be arranged on the stem on the block axis, be arranged on the bending post away from the block axis, shut-off mechanism comprises the sub-scissors that is driven by power, female scissors, the lamp base pinch mechanism comprises the power clamper, drive the actuating unit that the power clamper moves forward and backward, the molybdenum sheet welding post comprises the guide rail that is arranged on the frame, the mobile seat that moves forward and backward along guide rail that is driven by power, be arranged on the molybdenum sheet volume on the mobile seat, be positioned at the molybdenum sheet ways of mobile seat front end, be positioned at the power shears structure of molybdenum sheet ways front end, welding mechanism, welding mechanism comprises soldering tip, following soldering tip, soldering tip in the drive, the up and down driving mechanism of following soldering tip locking phase to moving up and down, last scolder station comprises the guide rail that is arranged on the frame, the mobile seat that moves forward and backward along guide rail that is driven by power, be arranged on the solder sheet volume on the mobile seat, be positioned at the solder sheet ways of mobile seat front end, be positioned at the power shears structure of solder sheet ways front end, riveting mechanism, riveting mechanism comprises top conehead, rivet platform below, conehead above driving, riveted joint platform locking phase another driving mechanism up and down to moving up and down below, the filament welding post comprises the filament connecting gear, the filament bending mechanism, the filament welding mechanism, the filament connecting gear comprises that outer surface is evenly equipped with the power runner of lateral trench, by moving forward and backward the filament suction nozzle that mechanism drives, the filament bending mechanism comprises and moves up and down actuating unit, by moving up and down the filament bar folder that actuating unit drives, the filament bar folder comprises box, be arranged on two gears in the box, the tooth bar by the power drive with the gear engagement, two swinging blocks that have a filament groove that driven respectively by two gears, the filament welding mechanism comprises soldering tip, following soldering tip, soldering tip in the drive, three about the driving mechanism of following soldering tip locking phase to moving up and down, the blanking station comprises the power clamp that is moved forward and backward by the power drive, container, be provided with clip and open driver above the rotating disk corresponding with the blanking station, clip opens driver and comprises compression leg, drive the actuating unit that compression leg moves up and down.
During work, power drives the stepping of a station ground of a station of rotating disk and rotates, when the clip of sky forwards the lamp base shaping station to, the compression leg that clip opens driver presses down, clip is opened, simultaneously, the wire connecting gear of lamp base shaping station send before with wire, the wire bending mechanism is with the wire bending of front end, the power clamper of lamp base pinch mechanism is with the wire clamping of bending part, shut-off mechanism cuts off the wire of bending part, the lamp base pinch mechanism send before with the power clamper, the front end wiry of bending is sent in the open folder mouth of clip, then, clip opens driver and resets, rotating disk has bending clip wiry to deliver to the molybdenum sheet welding post clamping, the power of molybdenum sheet welding post drives mobile seat and moves forward along guide rail, send the molybdenum sheet front end to two above the wire that clip stretches out, the last soldering tip of welding mechanism, following soldering tip relatively moves under the drive of driving mechanism up and down, with molybdenum sheet, wire clamping and electrion welding, two molybdenum sheets are welded on respectively on two wires, simultaneously, the power shears structure is cut off the molybdenum sheet of fore-end, rotating disk is rotated further, there is the clip wiry that has molybdenum sheet to be transferred to the scolder station clamping, power drives mobile seat and moves forward along guide rail, the front end of solder sheet is moved to above the molybdenum sheet, conehead above the reciprocating mechanism of riveting mechanism drives, the riveted joint platform relatively moves below, solder sheet is riveted on the molybdenum sheet, simultaneously, the power shears structure is sheared the front end of solder sheet and is come, rotating disk is rotated further, clamping there is the molybdenum sheet of having, the clip wiry of solder sheet is transferred to the filament welding post, the power runner that the outer surface of filament welding post is evenly equipped with lateral trench rotates, operating personnel are placed on the below of delivering to the filament suction nozzle before the filament of the traverse on the lateral trench, the filament suction nozzle holds filament, and be advanced under driving in the filament groove of swinging block of filament bending mechanism moving forward and backward mechanism, the gear of filament bending mechanism rotates under the drive of the tooth bar that power drives, making two swinging blocks is vertical by teeter, the two ends of filament are swung to molybdenum sheet solder sheet above, the last soldering tip of filament welding mechanism, following soldering tip relatively moves under the drive of driving mechanism up and down, termination with filament, solder sheet, molybdenum sheet, wire clamping and electrion make the solder sheet fusion, the two ends of filament are welded on respectively on two molybdenum sheets wiry, rotating disk is rotated further, there is the clip of finished product filament lamp base to be transferred to the blanking station clamping, the pillar that clip opens driver presses down, clip opens, and power drives the power clamp that moves forward and backward the filament lamp base is pinched in the container.
Frame between lamp base shaping station, molybdenum sheet welding post is provided with lamp base alignment detection station, lamp base alignment detection station comprises that the locating piece, the center of gravity that are driven by power that are arranged on the frame are positioned at swing component, the inductive head below the oscillation center, are provided with the 3rd clip and open driver above the rotating disk corresponding with lamp base alignment detection station.During work, the compression leg that clip opens driver presses down, and clip opens, simultaneously, power drives locating piece and moves ahead, and wire is pushed into desired location, and clip opens driver and resets, and rotating disk is rotated further, wire is pushed swing component open, and inductive head is touched, thereby definite clip is held wire.
Before changing the molybdenum sheet welding post over to, wire is provided with metal wire foot bending station, metal wire foot bending station comprises that the upper end that is arranged on the frame has the guide rail of face only, is slidingly arranged in bending pedestal on the guide rail, is arranged on stem on the bending pedestal, is positioned at the press head that has fork of stem both sides, two forks are rotatably connected on the both sides of bending pedestal, the tail end of two forks is provided with roller, the afterbody of two forks is connected with spring, be provided with between two rollers by power and drive the jacking bar that moves up and down, both sides, jacking bar top are inclined-planes obliquely.During work, under the drive of rotating disk, wire in the clip be transferred to metal wire foot bending station stem above, power drives on the jacking bar and moves, the inclined-plane jacking of jacking bar the bending pedestal and is up to only face, make wiry two pin that protrude be positioned at the both sides of stem, the jacking bar continues up, owing to end the effect of face, the bending pedestal can not be up, and the inclined-plane of jacking bar struts fork, in order to can continue up, the fork that struts drives press head and presses the metal wire foot toward stem, thereby the metal wire foot is bent inwards, to increase the solder side of itself and master slice, after bending is finished, the jacking bar resets, and the bending pedestal falls after rise, so that wire is transferred to next station without barrier.
In order further to increase the bonding area of metal wire foot and master slice, be provided with wire before behind metal wire foot bending station, entering the molybdenum sheet welding post and flatten station, wire flattens station and comprises that pressure head pedestal, swing are arranged on seaming chuck, push-down head on the pressure head pedestal, drive laterally mobile strut by power, the tail end of seaming chuck, push-down head is provided with roller, the afterbody of seaming chuck, push-down head is connected with spring, and the strut front part sides is oblique preceding inclined-plane.During work, under the drive of rotating disk, the wire in the clip is transferred to wire and flattens between the seaming chuck, push-down head of station, power drives strut and moves ahead, seaming chuck, push-down head afterbody are strutted relatively, and the metal wire foot is flattened in the relative pressing of the head of seaming chuck, push-down head.
Be provided with the molybdenum sheet washing station before last scolder station, the molybdenum sheet washing station comprises brush; Include the cleaning fluid import system that cleaning fluid is imported brush of cleaning fluid bottle, conduit.
Be provided with the filament lamp base and detect station before the blanking station, the filament lamp base detects station and comprises the oblique battery lead plate that is positioned at the rotating disk downside, the actuating unit that the drive battery lead plate moves forward and backward, and tiltedly corresponding filament place is provided with two parallel electrode laths on the battery lead plate.During work, it is mobile outward that actuating unit drives oblique battery lead plate, makes filament lean against two electrode laths, makes two electrode lath paths, if filament fails to be welded on the wire, then two electrode laths are in off state, and whether like this, it is qualified just to judge the filament lamp base.
The power that the drive power clamp of blanking station moves forward and backward is the belt that is driven by stepping motor, and belt drives the power clamp that moves along guide rail, and container comprises waste vessel, finished container.
Below finished container, be provided with the power mobile platform that moves perpendicular to belt direction of travel, the platform that the power mobile platform comprises the guide rail that is arranged on frame, move along guide rail, be arranged on the gear that the stepping motor by being arranged on the frame of tooth bar below the platform and tooth bar engagement drives.During work, it is mobile that belt cooperates with the power mobile platform, so that power clamp is placed the filament lamp base on the desired location of finished container into.
The present invention compared with the prior art, have production efficiency high, manpower expends few, full automatic advantage.
Description of drawings:
Fig. 1 is structural representation of the present invention;
Fig. 2 is lamp base shaping station structural representation;
Fig. 3 is the structural representation of the wire bending mechanism of lamp base shaping station;
Fig. 4 be Fig. 2 A to the working state figure of power clamp of lamp base shaping station;
Fig. 5 is the structural representation of lamp base alignment detection station;
Fig. 6 is the working state figure of metal wire foot bending station;
Fig. 7 flattens the structural representation of station for wire;
Fig. 8 is the structural representation of molybdenum sheet welding post;
Fig. 9 is the structural representation of the power shears structure of molybdenum sheet welding post;
Figure 10 is the structural representation of molybdenum sheet washing station;
Figure 11 is the structural representation of last scolder station;
Figure 12 is the structural representation of filament welding post;
Figure 13 is the filament connecting gear structural representation of filament welding post;
Figure 14 is the working state figure of the filament bending mechanism of filament welding post;
Figure 15 is the structural representation of blanking station;
Figure 16 is that the B of Figure 15 is to view;
Figure 17 detects the structural representation of station for the filament lamp base.
Embodiment:
Now in conjunction with the accompanying drawings and embodiments the present invention is done and describes in further detail:
As shown in Figure 1, the present invention includes frame 1, be arranged on the rotating disk 2 by electric-powered (not showing on the figure) drive on the frame 1, be arranged on the clip 3 that is used for the clamping lamp base of rotating disk 2 peripheries, be arranged on the frame 1 successively along the lamp base shaping station 4 of rotating disk 2 peripheral arranged outside, molybdenum sheet welding post 5, last scolder station 6, filament welding post 7, blanking station 8, control the control device that each member moves in regular turn, as Fig. 2,3, shown in 4, lamp base shaping station 4 comprises the lamp base moulding pedestal 4a that is fixed on the frame 1, be arranged on the wire connecting gear 4b on the lamp base moulding pedestal 4a, be positioned at the wire bending mechanism 4c of wire connecting gear 4b front, be positioned at the shut-off mechanism 4d in wire connecting gear 4b exit, be positioned at the lamp base pinch mechanism 4e between shut-off mechanism 4d and wire bar folder 4c structure, above the rotating disk 2 corresponding with lamp base shaping station 4, be provided with clip and open driver 9, clip opens driver 9 and comprises compression leg 9a, drive the pneumatic actuating unit 9b that compression leg 9a moves up and down, wire connecting gear 4b comprises wire reel 4b1, wire guider 4b5, be used for the pneumatic power clamp 4b3 that clamping wire 17 moves ahead by what pneumatic actuating unit 4b2 drove along what guide rail 4b4 moved forward and backward, wire bending mechanism 4c comprises the pneumatic 4c1 of travel mechanism of power up and down, by the 4c1 of power travel mechanism up and down drive by guide pillar 4c3 along be arranged on that vertical guide hole (not demonstration figure on) on the lamp base moulding pedestal 4a moves bending mechanism 4c2, bending mechanism 4c2 comprises the box 4c21 that has loam cake 4c28, be arranged on be meshing with each other gear 4c22 together and the tooth bar 4c24 that is driven by pneumatic power 4c23 in the box 4c21, driven the block 4c25 that rotates by gear 4c22, be arranged on the stem 4c26 on the block 4c25 axis, be arranged on the bending post 4c27 away from block 4c25 axis, shut-off mechanism 4d comprises the sub-scissors 4d2 that is moved along guide pillar 4d5 by connecting rod 4d4 drive by pneumatic power 4d1, be fixed on the female scissors 4d3 on the fixed block 4d6 of guide pillar 4d5 top, be provided with spring 4d7 between sub-scissors 4d2 and guide pillar 4d5 top fixed block 4d6, lamp base pinch mechanism 4e comprises the slide block 4e4 that slides along track 4e3 front and back, be fixed on the pneumatic power clamper 4e1 on the slide block 4e4, drive the pneumatic actuating unit 4e2 that power clamper 4e1 moves forward and backward by slide block 4e4, as Fig. 8, shown in 9, molybdenum sheet welding post 5 comprises the guide rail 5a that is arranged on the frame 1, a mobile seat 5b who moves forward and backward along guide rail 5a who is driven by pneumatic power 5g, be arranged on the two molybdenum sheets volume 5c on the mobile seat 5b, be positioned at the molybdenum sheet ways 5d that is used for guiding molybdenum sheet 18 of mobile seat 5b front end, be positioned at the power shears structure 5e of molybdenum sheet ways 5d front end, welding mechanism 5f, welding mechanism 5f comprises soldering tip 5f1, following soldering tip 5f2, soldering tip 5f1 in the drive, the up and down driving mechanism 10 of following soldering tip 5f2 locking phase to moving up and down, last soldering tip 5f1 is provided with buffer gear, buffer gear comprises bonding tip seat 5f3, the lead 5f4 of cross-under on last bonding tip seat 5f3, be arranged on the positive stop 5f5 above the bonding tip seat 5f3, be arranged on the guide vane end stop 5f6 on the lead 5f4 that passes above the bonding tip seat 5f3, be arranged on the spring 5f7 between guide vane end stop 5f6 and positive stop 5f5, driving mechanism 10 comprises the pedestal 10a that is arranged on the frame 1 up and down, be arranged on the vertical guide 10b on the pedestal 10a, be fixed on the fixed station 10c at vertical guide 10b middle part, be slidingly arranged in the last traveling table 10d on the vertical guide 10b upper semisection, be slidingly arranged in the following traveling table 10e on the vertical guide 10b lower semisection, rotation is arranged on the cam 10f on the pedestal 10a, two ends are hinged on the connecting rod 10g of traveling table 10d and cam 10f respectively, the pneumatic drive unit 10h that traveling table 10d moves up and down in the driving, be arranged on fixed station 10c, spring 10i between following traveling table 10e, as shown in Figure 9, power shears structure 5e comprises the scissors pedestal 5e1 that is fixed on the frame 1, swing is hinged on the upper pendulum bar 5e2 on the scissors pedestal 5e1, draft link 5e3, be connected the last scissors 5e4 below the upper pendulum bar 5e2, be connected the lower scissors 5e5 above the draft link 5e3, be arranged on upper pendulum bar 5e2, the roller 5e6 of draft link 5e3 afterbody, be connected upper pendulum bar 5e2 tail end, spring 5e7 between draft link 5e3 tail end, by the strut 5e9 that is arranged on the pneumatic power 5e8 drive on the frame 1, the both sides of the front end of strut 5e9 are the inclined-planes, as shown in figure 11, last scolder station 6 comprises the guide rail 6a that is arranged on the frame 1, a mobile seat 6c who moves forward and backward along guide rail 6a who is driven by pneumatic power 6b, be arranged on the two solder sheet volume 6d on the mobile seat 6c, be positioned at the solder sheet ways 6e that is used for guiding solder sheet 19 of mobile seat 6c front end, be positioned at the power shears structure 6f of solder sheet ways 6e front end, riveting mechanism 6g, riveting mechanism 6g comprises top conehead 6g1, rivet platform 6g2 below, conehead 6g1 above driving, riveted joint platform 6g2 locking phase another driving mechanism 10 up and down to moving up and down below, conehead 6g1 is provided with buffer gear, as Figure 12,13, shown in 14, filament welding post 7 comprises filament connecting gear 7a, filament bending mechanism 7b, filament welding mechanism 7c, as shown in figure 13, filament connecting gear 7a comprises that outer surface is evenly equipped with and (comprises ratchet 7a4 for the lateral trench 7a1 that places filament 20 by power, the fork 7a6 that cylinder 7a5 drives) the runner 7a2 that drives, by the pneumatic filament suction nozzle 7a8 that is connected with vacuum extractor 7a7 that the 7a3 of mechanism drives that moves forward and backward, filament bending mechanism 7b comprises that moving up and down actuating unit (comprises one-level pneumatic drive mechanism 7b1, secondary pneumatic drive mechanism 7b3, like this, just can realize the lifting of two height, so that the first step rises to the highest filament that receives, second step dropped to clip and sentences and just weld filament, the 3rd step, further decline was transferred to next station so that the clip band the filament lamp base), by moving up and down the filament bar folder 7b2 that actuating unit drives, as Figure 13, shown in 14, filament bar folder 7b2 comprises the box 7b21 that has lid 7b27, be arranged on two gear 7b22 in the box 7b21, the tooth bar 7b24 by pneumatic power 7b23 drive with gear 7b22 engagement, the two swinging block 7b26 that have a filament groove 7b25 that driven respectively by two gear 7b22, filament welding mechanism 7c comprises soldering tip 7c1, following soldering tip 7c2, soldering tip 7c1 in the drive, three about the driving mechanism 10 of following soldering tip 7c2 locking phase to moving up and down, last soldering tip 7c1 is provided with buffer gear, as shown in figure 15, blanking station 8 comprises the power clamp 8b that is moved forward and backward by power 8a drive, container 8c is provided with another clip and opens driver 9 above the rotating disk 2 corresponding with blanking station 8.
As shown in Figure 1, be provided with detecting head 16 before clip 3 enters lamp base shaping station 4, the effect of detecting head 16 is to guarantee that clip 3 enters lamp base shaping station 4 preceding space-times.
Shown in Figure 15,16, the power 8a that the drive power clamp 8b of blanking station 8 moves forward and backward is the belt 8a2 that is driven by stepping motor 8a1, and belt 8a2 drives the power clamp 8b that moves along guide rail 8a3, and container 8c comprises waste vessel 8c1, finished container 8c2.Below finished container 8c2, be provided with the power mobile platform 8d that moves perpendicular to belt 8a2 traffic direction, the platform 8d2 that power mobile platform 8d comprises the guide rail 8d1 that is arranged on frame 1, move along guide rail 8d1, the gear 8d5 that is arranged on tooth bar 8d3 below the platform 8d2, drives with the stepping motor 8d4 by being arranged on the frame 1 of tooth bar 8d3 engagement.As shown in figure 16, fixedly there is locating piece 8d6 side at platform 8d2, be provided with inductive head 8d7 in the side of locating piece 8d6, control the displacement of platform 8d2 by the position monitor of locating piece 8d6, inductive head 8d7, so that filament lamp base 21 drops on the desired location of finished container 8c2.
As shown in Figure 5, the frame 1 that lamp base shaping station 4, molybdenum sheet welding post are 5 is provided with lamp base alignment detection station 11, lamp base alignment detection station 11 comprises that the locating piece 11b, the center of gravity that are driven by pneumatic power 11a that are arranged on the frame 1 are positioned at swing component 11c, the inductive head 11d below the oscillation center, is provided with the 3rd clip and opens driver 9 above the rotating disk 2 corresponding with lamp base alignment detection station 11.
As shown in Figure 6, the frame 1 that wire changes over to before the molybdenum sheet welding post 5 is provided with metal wire foot bending station 12, metal wire foot bending station 12 comprises that the upper end that is arranged on the frame 1 has the only guide rail 12a of face 12j, be slidingly arranged in the bending pedestal 12b on the guide rail 12a, be arranged on the stem 12c on the bending pedestal 12b, be positioned at the press head 12e that has fork 12d of stem 12c both sides, two fork 12d are rotatably connected on the both sides of bending pedestal 12b, the tail end of two fork 12d is provided with roller 12f, the afterbody of two fork 12d is connected with spring 12g, be provided with between two roller 12f by pneumatic power 12h and drive the jacking bar 12i that moves up and down, both sides, jacking bar 12i top are inclined-planes obliquely.
As shown in Figure 7, the wire that is provided with that enters on molybdenum sheet welding post 5 forebaies 1 behind metal wire foot bending station 12 flattens station 13, wire flattens station 13 and comprises that pressure head pedestal 13a, swing are arranged on seaming chuck 13b, push-down head 13c on the pressure head pedestal 13a, drive laterally mobile strut 13e by pneumatic power 13d, the tail end of seaming chuck 13b, push-down head 13c is provided with roller 13f, the afterbody of seaming chuck 13b, push-down head 13c is connected with spring 13g, and strut 13e front part sides is oblique preceding inclined-plane.
As shown in figure 10, be provided with molybdenum sheet washing station 14 before last scolder station 6, molybdenum sheet washing station 14 comprises brush 14a; Include the cleaning fluid import system 14b that cleaning fluid is imported brush 14a of cleaning fluid bottle 14b1, conduit 14b2.
As shown in figure 17, before blanking station 8, be provided with the filament lamp base and detect station 15, the filament lamp base detects station 15 and comprises the oblique battery lead plate 15a that is positioned at rotating disk 2 downsides, the pneumatic actuating unit 15b that the oblique battery lead plate 15a of drive moves forward and backward, and tiltedly battery lead plate 15a goes up corresponding filament place and is provided with two parallel electrode lath 15c.Be provided with pillar 15d in oblique battery lead plate 15a upper center, pillar 15d's is to strut filament, if the filament weld part is firm, will drop, otherwise just can not drop, thereby detect the quality of filament lamp base effectively.
As shown in Figure 1, three actuating unit 9b that open driver 9 are by the arc 9b2 that is arranged on cylinder 9b1 on the frame, is driven by cylinder 9b1, and three compression leg 9a that open driver 9 are fixed on the following of arc 9b2 and facing to corresponding clip.
Claims (10)
1. continuous process units of filament lamp base member, it is characterized in that comprising frame, be arranged on the rotating disk by the power drive on the frame, be arranged on the clip that is used for the clamping lamp base of rotating disk periphery, be arranged on the frame successively along the lamp base shaping station of rotating disk periphery arranged outside, the molybdenum sheet welding post, last scolder station, the filament welding post, the blanking station, the lamp base shaping station comprises the lamp base moulding pedestal that is fixed on the frame, be arranged on the wire connecting gear on the lamp base moulding pedestal, be positioned at the wire bending mechanism of wire connecting gear front, be positioned at the shut-off mechanism in wire connecting gear exit, be positioned at the lamp base pinch mechanism between shut-off mechanism and wire bending mechanism, above the rotating disk corresponding with the lamp base shaping station, be provided with clip and open driver, clip opens driver and comprises compression leg, drive the actuating unit that compression leg moves up and down, the wire connecting gear comprises the wire reel, driven the power clamp that moves forward and backward by actuating unit, the wire bending mechanism comprises power travel mechanism up and down, the bending mechanism that is driven by power travel mechanism up and down, bending mechanism comprises box, be arranged on be meshing with each other gear together and the tooth bar that is driven by power in the box, block by the gear driven rotation, be arranged on the stem on the block axis, be arranged on the bending post away from the block axis, shut-off mechanism comprises the sub-scissors that is driven by power, female scissors, the lamp base pinch mechanism comprises the power clamper, drive the actuating unit that the power clamper moves forward and backward, the molybdenum sheet welding post comprises the guide rail that is arranged on the frame, the mobile seat that moves forward and backward along guide rail that is driven by power, be arranged on the molybdenum sheet volume on the mobile seat, be positioned at the molybdenum sheet ways of mobile seat front end, be positioned at the power shears structure of molybdenum sheet ways front end, welding mechanism, welding mechanism comprises soldering tip, following soldering tip, soldering tip in the drive, the up and down driving mechanism of following soldering tip locking phase to moving up and down, last scolder station comprises the guide rail that is arranged on the frame, the mobile seat that moves forward and backward along guide rail that is driven by power, be arranged on the solder sheet volume on the mobile seat, be positioned at the solder sheet ways of mobile seat front end, be positioned at the power shears structure of solder sheet ways front end, riveting mechanism, riveting mechanism comprises top conehead, rivet platform below, conehead above driving, riveted joint platform locking phase another driving mechanism up and down to moving up and down below, the filament welding post comprises the filament connecting gear, the filament bending mechanism, the filament welding mechanism, the filament connecting gear comprises that outer surface is evenly equipped with the power runner of lateral trench, by moving forward and backward the filament suction nozzle that mechanism drives, the filament bending mechanism comprises and moves up and down actuating unit, by moving up and down the filament bar folder that actuating unit drives, the filament bar folder comprises box, be arranged on two gears in the box, the tooth bar by the power drive with the gear engagement, two swinging blocks that have a filament groove that driven respectively by two gears, the filament welding mechanism comprises soldering tip, following soldering tip, soldering tip in the drive, three about the driving mechanism of following soldering tip locking phase to moving up and down, the blanking station comprises the power clamp that is moved forward and backward by the power drive, container, be provided with clip and open driver above the rotating disk corresponding with the blanking station, clip opens driver and comprises compression leg, drive the actuating unit that compression leg moves up and down.
2. the continuous process units of filament lamp base member according to claim 1, it is characterized in that the frame between lamp base shaping station, molybdenum sheet welding post is provided with lamp base alignment detection station, lamp base alignment detection station comprises that the locating piece, the center of gravity that are driven by power that are arranged on the frame are positioned at swing component, the inductive head below the oscillation center, are provided with the 3rd clip and open driver above the rotating disk corresponding with lamp base alignment detection station.
3. the continuous process units of filament lamp base member according to claim 2, it is characterized in that before wire changes the molybdenum sheet welding post over to, being provided with metal wire foot bending station, metal wire foot bending station comprises that the upper end that is arranged on the frame has the only guide rail of face, be slidingly arranged in the bending pedestal on the guide rail, be arranged on the stem on the bending pedestal, be positioned at the press head that has fork of stem both sides, two forks are rotatably connected on the both sides of bending pedestal, the tail end of two forks is provided with roller, the afterbody of two forks is connected with spring, be provided with between two rollers by power and drive the jacking bar that moves up and down, both sides, jacking bar top are inclined-planes obliquely.
4. the continuous process units of filament lamp base member according to claim 3, be provided with wire before it is characterized in that behind metal wire foot bending station, entering the molybdenum sheet welding post and flatten station, wire flattens station and comprises that pressure head pedestal, swing are arranged on seaming chuck, push-down head on the pressure head pedestal, drive laterally mobile strut by power, the tail end of seaming chuck, push-down head is provided with roller, the afterbody of seaming chuck, push-down head is connected with spring, and the strut front part sides is oblique preceding inclined-plane.
5. according to claim 1 or the continuous process units of 2 or 3 or 4 described filament lamp base members, it is characterized in that being provided with the molybdenum sheet washing station before last scolder station, the molybdenum sheet washing station comprises brush; Include the cleaning fluid import system that cleaning fluid is imported brush of cleaning fluid bottle, conduit.
6. according to claim 1 or the continuous process units of 2 or 3 or 4 described filament lamp base members, it is characterized in that before the blanking station, being provided with the filament lamp base and detect station, the filament lamp base detects station and comprises the oblique battery lead plate that is positioned at the rotating disk downside, the actuating unit that the drive battery lead plate moves forward and backward, and tiltedly corresponding filament place is provided with two parallel electrode laths on the battery lead plate.
7. the continuous process units of filament lamp base member according to claim 5, it is characterized in that before the blanking station, being provided with the filament lamp base and detect station, the filament lamp base detects station and comprises the oblique battery lead plate that is positioned at the rotating disk downside, the actuating unit that the drive battery lead plate moves forward and backward, and tiltedly corresponding filament place is provided with two parallel electrode laths on the battery lead plate.
8. according to claim 1 or the continuous process units of 2 or 3 or 4 or 7 described filament lamp base members, it is characterized in that the power that the drive power clamp of blanking station moves forward and backward is the belt that is driven by stepping motor, belt drives the power clamp that moves along guide rail, and container comprises waste vessel, finished container.
9. the continuous process units of filament lamp base member according to claim 8, it is characterized in that below finished container, being provided with the power mobile platform that moves perpendicular to belt direction of travel, the platform that the power mobile platform comprises the guide rail that is arranged on frame, move along guide rail, be arranged on the gear that the stepping motor by being arranged on the frame of tooth bar below the platform and tooth bar engagement drives.
10. according to claim 1 or 2 or 3 or 4 or the 7 or 9 continuous process unitss of described filament lamp base member, it is characterized in that driving mechanism comprises the pedestal that is arranged on the frame up and down, be arranged on the vertical guide on the pedestal, be fixed on the fixed station at vertical guide middle part, be slidingly arranged in the last traveling table on the vertical guide upper semisection, be slidingly arranged in the following traveling table on the vertical guide lower semisection, rotation is arranged on the cam on the pedestal, two ends are hinged on the connecting rod of traveling table and cam respectively, the pneumatic drive unit that traveling table moves up and down in the driving, be arranged on fixed station, spring between following traveling table.
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| CN201310218572.2A CN103337439B (en) | 2013-06-04 | 2013-06-04 | A kind of filament lamp base component continuous production device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310218572.2A CN103337439B (en) | 2013-06-04 | 2013-06-04 | A kind of filament lamp base component continuous production device |
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| CN103337439A true CN103337439A (en) | 2013-10-02 |
| CN103337439B CN103337439B (en) | 2015-12-23 |
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| CN104064442A (en) * | 2014-07-18 | 2014-09-24 | 李家凌 | Structure improvement of filament and base component continuous production device |
| CN104103494A (en) * | 2014-07-18 | 2014-10-15 | 李家凌 | Improved structure of continuous producing device of lamp filament and lamp pin members |
| CN104599939A (en) * | 2015-01-20 | 2015-05-06 | 李家凌 | Lamp base continuous production device |
| CN104858591A (en) * | 2015-05-23 | 2015-08-26 | 赵伟明 | LED filament point welding double-filament feeding device |
| CN113752345A (en) * | 2021-09-16 | 2021-12-07 | 黄帆 | Plywood side edge processing system |
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| CN103337439B (en) | 2015-12-23 |
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