CN103333986B - Converter coal gas dry dedusting and cinder pneumatic transmission system - Google Patents

Converter coal gas dry dedusting and cinder pneumatic transmission system Download PDF

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Publication number
CN103333986B
CN103333986B CN201310267548.8A CN201310267548A CN103333986B CN 103333986 B CN103333986 B CN 103333986B CN 201310267548 A CN201310267548 A CN 201310267548A CN 103333986 B CN103333986 B CN 103333986B
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cinder
storehouse
gate valve
pneumatic
converter
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CN103333986A (en
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葛雷
胡世平
王亮
王勇纲
纪世昌
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Wisdri Engineering and Research Incorporation Ltd
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Wisdri Engineering and Research Incorporation Ltd
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Abstract

The invention relates to a converter coal gas dry dedusting and cinder pneumatic transmission system. The system comprises an evaporative cooling tower (1), a built-in chain conveyor (2), a cinder discharge main pipe (3), a bin pump (9), a pneumatic transmission pipe (19) and a cinder bin (20) which are sequentially connected, wherein the pneumatic transmission pipe (19) is connected with a gas storage tank (16); the inlet of the gas storage tank (16) is connected with a first nitrogen gas pipe (15); the inlet of the first nitrogen gas pipe (15) is connected with a nitrogen gas main pipe; and the bin pump (9) is connected with the cinder bin (20) through the pneumatic transmission pipe (19). According to the invention, cinders can be transported by a common cinder transport truck, thereby greatly reducing the investment and saving the cost. Meanwhile, the invention solves the problem that the height of the evaporative cooling tower is limited during dry dedusting reconstruction, is especially suitable for a project of reconstructing converter primary flue gas wet dedusting into dry dedusting, and has wide application prospects.

Description

A kind of dry dedusting of converter cinder air-transport system
Technical field
The present invention relates to environmental protection equipment field, more particularly, relate to a kind of dry dedusting of converter cinder air-transport system.
Background technology
Along with the continuous reinforcement of environmental consciousness, converter newly-built and reconstruction mostly adopts dry method dust.The cinder that wet cooling tower below banana-bends is collected is delivered to the cinder storehouse in converter main building by built-in chain-linked conveyer, pneumatic gate valve and pneumatic double-layer flap valve under Action of Gravity Field, and cinder is directly transported outward comprehensive application by vacuum suction and discharge tank car.
The problem that existing dry dedusting of converter cinder delivery system mainly exists: the one, cinder storehouse is located in converter main building, is often subject to the restriction of process for making arrangement condition, consider the fortune ash passage of automobile turnover, has taken a large amount of interior spaces; The 2nd, each price of vacuum suction and discharge tank car, 1,000,000 yuan of left and right, is invested higher.
Summary of the invention
The technical problem to be solved in the present invention is, for the above-mentioned defect of prior art, provides a kind of dry dedusting of converter cinder air-transport system.
The technical solution adopted for the present invention to solve the technical problems is: construct a kind of dry dedusting of converter cinder air-transport system, comprise successively the wet cooling tower, the built-in chain-linked conveyer that connect, unload ash supervisor, storehouse pump, pneumatic carrier and cinder storehouse;
Described wet cooling tower below is provided with banana-bends, and described built-in chain-linked conveyer is in tilted layout and is arranged on described banana-bends below; Described storehouse pump is arranged on the below of described wet cooling tower, and the cinder-discharging port of described built-in chain-linked conveyer and storehouse pump intake are unloaded ash supervisor and are connected by described, described in unload ash and be responsible for and be provided with pneumatic gate valve, the first hand operated gate valve and the first Pneumatic double gate valve; Pump top, described storehouse is provided with the first vacuum pressure Dump valve;
Described pneumatic carrier is connected with storage tank, and the entrance of described storage tank is connected with the first nitrogen tube, and the entrance of described the first nitrogen tube is connected with nitrogen header pipe; Described storehouse pump is connected by pneumatic carrier with cinder storehouse, and described pneumatic carrier is provided with the second Pneumatic double gate valve, and pump bottom in described storehouse is provided with first class device;
The nitrogen tube of described storage tank outlet is divided into two-way, and a road is connected with described first class device, and another road is connected with described pneumatic carrier, between described storage tank and storehouse pump, is provided with pneumatic ball valve;
Top, described cinder storehouse is provided with top, storehouse bag dust collector and the second vacuum pressure Dump valve, under described cinder storehouse, in cone bucket, be provided with second gasifying device, the cinder-discharging port of the lower cone bucket of bottom, described cinder storehouse is connected with the 4th Manual flashboard valve inlet, and described the 4th Manual flashboard valve outlet port is connected with dust humidifying agitator entrance; The outlet of described dust humidifying agitator is connected by ash releasing tube with canvas hose entrance;
Described nitrogen header pipe is also connected with the second nitrogen tube entrance, and described the second nitrogen tube outlet is divided into two-way, and a road is connected with second gasifying device, and another Lu Yucang top bag dust collector connects;
Between the second nitrogen tube and second gasifying device, establish pressure regulating valve and electromagnetic valve.
In dry dedusting of converter cinder air-transport system of the present invention, described built-in chain-linked conveyer is provided with the first accident and unloads ash supervisor, and described the first accident is unloaded ash supervisor and is provided with the second hand operated gate valve.
In dry dedusting of converter cinder air-transport system of the present invention, described in unload ash supervisor and be provided with accident and unload grey arm, described accident is unloaded grey arm and is provided with the 3rd hand operated gate valve.
In dry dedusting of converter cinder air-transport system of the present invention, described in unload ash supervisor and accident and unload between grey arm and be provided with connection pipe.
In dry dedusting of converter cinder air-transport system of the present invention, under described cinder storehouse, cone bucket is provided with the second accident and unloads ash supervisor, and described the second accident is unloaded ash supervisor and is provided with the 5th hand operated gate valve.
In dry dedusting of converter cinder air-transport system of the present invention, pump bottom in described storehouse is provided with drain hose.
In dry dedusting of converter cinder air-transport system of the present invention, the level inclination of described built-in chain-linked conveyer is 0~5 °.
Implement dry dedusting of converter cinder air-transport system of the present invention, there is following beneficial effect:
1, cinder storehouse both can be placed in converter main building, also can be placed on outside converter main building, and storage ash and fortune ash are not subject to the restriction of place and distance.
2, the present invention adopts after dust humidifying agitator, can adopt common bulk cement truck fortune ash, greatly reduces investment, cost-saving.
The height-limited problem of wet cooling tower while 3, the invention solves dry method dust transformation, is especially applicable to flue-gas wet dust removal of converter and changes dry method dust project, has a extensive future.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing:
Fig. 1 is the structural representation of dry dedusting of converter cinder air-transport system of the present invention.
The specific embodiment
For technical characterictic of the present invention, object and effect being had more clearly, understand, now contrast accompanying drawing and describe the specific embodiment of the present invention in detail.
As shown in Figure 1, dry dedusting of converter cinder air-transport system of the present invention comprises successively the wet cooling tower 1, the built-in chain-linked conveyer 2 that connect, unloads ash supervisor 3, storehouse pump 9, pneumatic carrier 19 and cinder storehouse 20.
The below of wet cooling tower 1 is provided with banana-bends, and built-in chain-linked conveyer 2 is in tilted layout and is arranged on banana-bends below.Storehouse pump 9 is arranged on the below of built-in chain-linked conveyer 2, and the cinder-discharging port of built-in chain-linked conveyer 2 is connected by unloading ash supervisor 3 with storehouse pump 9 entrances, unloads ash supervisor 3 and is provided with pneumatic gate valve 4, the first hand operated gate valve 5 and the first Pneumatic double gate valve 6.When pneumatic gate valve 4, the first hand operated gate valve 5 and the first Pneumatic double gate valve 6 are opened, the cinder of wet cooling tower 1 banana-bends inside is by built-in chain-linked conveyer 2 and unload ash supervisor 3 and fall in storehouse pump 9.The top of storehouse pump 9 is provided with the first vacuum pressure Dump valve 11, prevents that pump 9 internal pressures in storehouse are excessive.
Pneumatic carrier 19 is connected with storage tank 16, and the entrance of storage tank 16 is connected with the first nitrogen tube 15, and the entrance of the first nitrogen tube 15 is connected with nitrogen header pipe.Storehouse pump 9 is connected by pneumatic carrier 19 with cinder storehouse 20, and pneumatic carrier 19 is provided with the second Pneumatic double gate valve 18, and pump 9 bottoms in storehouse are provided with first class device.
The nitrogen tube of storage tank 16 outlets is divided into two-way, and a road is connected with first class device, and another road is connected with pneumatic carrier 19, between storage tank 16 and storehouse pump 9, is provided with pneumatic ball valve 17.
20 tops, cinder storehouse are provided with top, storehouse bag dust collector 21 and the second vacuum pressure Dump valve 22.Top, storehouse bag dust collector 21 is for collecting the dust at 20 tops, cinder storehouse.The second vacuum pressure Dump valve 22 is excessive for preventing cinder storehouse 20 internal pressures.In the cone bucket of 20 times, cinder storehouse, be provided with second gasifying device 32, the cinder-discharging port of the 20 times cone buckets in cinder storehouse is connected with the 4th hand operated gate valve 23 entrances, the 4th hand operated gate valve 23 outlets are connected with dust humidifying agitator 24 entrances, and the outlet of dust humidifying agitator 24 is connected by ash releasing tube 25 with canvas hose 26 entrances.
Nitrogen header pipe is also connected with the second nitrogen tube 29 entrances, and the second nitrogen tube 29 outlets are divided into two-way, and a road is connected with second gasifying device 32, and another Lu Yucang top bag dust collector 21 connects.Between the second nitrogen tube 29 and second gasifying device 32, establish pressure regulating valve 30 and electromagnetic valve 31.
It is as follows that in the present invention, dry dedusting of converter cinder air-transport system is carried the technological process of cinder:
Wet cooling tower 1 → built-in chain-linked conveyer 2 cinder-discharging ports → unload ash to be responsible for 3 → pneumatic gate valve, 4 → the first hand operated gate valve 5 → the first Pneumatic double gate valve 6 → storehouse pump 9 → the second Pneumatic double gate valve 18 → pneumatic carrier 19 → cinder storehouse the 20 → four hand operated gate valve 23 → dust humidifying agitator 24 → ash releasing tube 25 → canvas hoses 26.
When dust-laden raw coke oven gas passes through the banana-bends of wet cooling tower 1 below, owing to flowing to the variation that occurs 180 °, under the effect of gravity and centnifugal force, the crude particle dust of 25%~35% (being generally 30%) is captured at lower cone bucket place; Crude particle dust temperature is 200~300 ℃ (being generally 250 ℃); Crude particle dust bulk density 1.8~2.6t/m 3; Crude particle dust water ratio 3%~5%.
Built-in chain-linked conveyer 2 and converter process are chain, in the operation of smelting period.Cinder through built-in chain-linked conveyer 2 cinder-discharging ports, unload ash supervisor 3, pneumatic gate valve 4, the first hand operated gate valve 5 and the first Pneumatic double gate valve 6 and enter storehouse pump 9, after pump 9 material in storehouse are full, after first class device fluidisation, by pneumatic carrier 19, deliver to cinder storehouse 20.In storehouse pump 9, also level-sensing device can be set, by level-sensing device, detect the cinder amount in storehouse pump 9.While opening electromagnetic valve 31, second gasifying device 32 spray low-pressure nitrogens, can reduce the temperature of cinder storehouse 20 interior cinders, also can fluidisation cinder, be convenient to unload ash.The cinder that top, storehouse bag dust collector 21 is collected is delivered to 20 bottoms, cinder storehouse by the second nitrogen tube 29, guarantees the cinder discharging fully fast in cinder storehouse 20, reduces residual.By pressure regulating valve 30, can regulate the intake of nitrogen.Unload ash and adopt common bulk cement truck fortune ash, cinder, after dust humidifying agitator 24 humidifications, joins in bulk cement truck by ash releasing tube 25 and canvas hose 26.
Further, built-in chain-linked conveyer 2 is provided with the first accident and unloads ash supervisor's 7, the first accidents and unload ash supervisor 7 and be provided with the second hand operated gate valve 8.During maintenance, cinder unloads ash supervisor 7 from the first accident and discharges.
Further, unload ash supervisor 3 and be provided with accident and unload grey arm 12, accident is unloaded grey arm 12 and is provided with the 3rd hand operated gate valve 14.During 9 maintenance of storehouse pump, cinder unloads grey arm 12 and the 3rd hand operated gate valve 14 discharges through accident.Unload ash supervisor 3 and accident and unload between grey arm 12 and be provided with connection pipe 13, be mainly used to eliminating accident ponding.Pump 9 bottoms in storehouse also can arrange drain hose 10, for discharging the ponding in storehouse pump 9.
Further, cone bucket in cinder storehouse 20 times is provided with the second accident and unloads ash supervisor 27, the second accidents and unload ash supervisor 27 and be provided with the 5th hand operated gate valve 28.When overhaul in cinder storehouse 20, cinder 20 times through cinder storehouse cone bucket accident cinder-discharging ports, the second accidents are unloaded ash supervisor the 27 and the 5th hand operated gate valve 28 and are discharged.
Further, pump 9 materials in storehouse are 16MnR or Q235B or spheroidal graphite iron or corrosion-resistant steel.Storehouse pump 9 capacity: 1.0~10m 3; Storehouse pump 9 quantity>=1, can a plurality ofly be used in combination.Pneumatic carrier 19 adopts containing manganese solid drawn pipe, elbow, threeway wear-resistant ceramic of lining material, and pipe bending radius >=10 times pipe diameter, pipeline has choke preventing function.
Further, 0~5 ° of built-in chain-linked conveyer 2 level inclination, is preferably 2 ° in the present embodiment, carries the efficiency of cinder high.
Storehouse pump 9 adopts and is interrupted the mode of carrying, and cinder of every conveying, is a cyclic process, and each circulation is divided into 4 steps:
1, charging: pneumatic gate valve 4 and the first hand operated gate valve 5 are often opened, the first Pneumatic double gate valve 6 is opening, pneumatic ball valve 17 and the second Pneumatic double gate valve 18 are closed, the interior cinder of built-in chain-linked conveyer 2 enters storehouse pump 9 by unloading ash supervisor 3 under Action of Gravity Field, when level-sensing device that storehouse pump 9 carries detect material full after, send signal and by PLC programming control, automatically close the first Pneumatic double gate valve 6, fill process finishes.
2, fluidisation: pneumatic ball valve 17 is opened, nitrogen enters the first class device in storehouse pump 9 from storage tank 16, the abundant fluidisation of cinder in storehouse pump 9, pressure constantly raises, when pressure rises to setting operation pressure, by PLC programming control, automatically open second Pneumatic double gate valve 18 at storehouse pump 9 sidepiece discharging opening places, fluid mapper process finishes, and enters course of conveying.
3, carry: after the second Pneumatic double gate valve 18 is opened, the uniform gas ash of fluidisation compound is delivered to cinder storehouse 20 by pneumatic carrier 19, and now the pressure in storehouse pump 9 keeps stable.After gas ash compound in storehouse pump 9 has been carried, the resistance of pneumatic carrier 19 declines, the pressure of pneumatic carrier 19 starts to reduce, when being reduced to the threshold pression of setting, course of conveying finishes, enter purge, now pneumatic ball valve 17 and the second Pneumatic double gate valve 18 still remain on opening.
4, purge: nitrogen continues purge bin pump 9 and pneumatic carrier 19, now storehouse pump 9 is interior without flying dust, gas ash compound in pneumatic carrier 19 reduces gradually, all almost finally nitrogen, systemic resistance continues to decline and after a period of stabilisation, purge finishes, and closes pneumatic ball valve 17 and the second Pneumatic double gate valve 18, then open the first Pneumatic double gate valve 6, storehouse pump 9 recovers feed state.So far, comprise that a delivery cycle of step finishes, restart next circulation.
Converter in dry dedusting of converter cinder air-transport system of the present invention is defined as: decarburization converter or dephosphorization converter or lava homogenizing furnace or stainless steel.Air-transport system of the present invention is applicable to the conveying of a dry fume dedusting cinder of 80t~300t converter.The about 300m of its fed distance, the about 30m of climb altitude.Its pumped (conveying) medium adopts low-pressure nitrogen, nitrogen pressure >=0.6MPa.
By reference to the accompanying drawings embodiments of the invention are described above; but the present invention is not limited to the above-mentioned specific embodiment; the above-mentioned specific embodiment is only schematic; rather than restrictive; those of ordinary skill in the art is under enlightenment of the present invention; not departing from the scope situation that aim of the present invention and claim protect, also can make a lot of forms, within these all belong to protection of the present invention.

Claims (7)

1. a dry dedusting of converter cinder air-transport system, it is characterized in that, comprise successively the wet cooling tower (1), the built-in chain-linked conveyer (2) that connect, unload ash supervisor (3), storehouse pump (9), pneumatic carrier (19) and cinder storehouse (20);
Described wet cooling tower (1) below is provided with banana-bends, and described built-in chain-linked conveyer (2) is in tilted layout and is arranged on described banana-bends below; Described storehouse pump (9) is arranged on the below of described wet cooling tower (1), the cinder-discharging port of described built-in chain-linked conveyer (2) and storehouse pump (9) entrance are unloaded ash supervisor (3) and are connected by described, described in unload ash and be responsible for (3) and be provided with pneumatic gate valve (4), the first hand operated gate valve (5) and the first Pneumatic double gate valve (6); Described storehouse pump (9) top is provided with the first vacuum pressure Dump valve (11);
Described pneumatic carrier (19) is connected with storage tank (16), and the entrance of described storage tank (16) is connected with the first nitrogen tube (15), and the entrance of described the first nitrogen tube (15) is connected with nitrogen header pipe; Described storehouse pump (9) is connected by pneumatic carrier (19) with cinder storehouse (20), and described pneumatic carrier (19) is provided with the second Pneumatic double gate valve (18), and described storehouse pump (9) bottom is provided with first class device;
The nitrogen tube of described storage tank (16) outlet is divided into two-way, one tunnel is connected with described first class device, another road is connected with described pneumatic carrier (19), between described storage tank (16) and storehouse pump (9), is provided with pneumatic ball valve (17);
Top, described cinder storehouse (20) is provided with top, storehouse bag dust collector (21) and the second vacuum pressure Dump valve (22), in the lower cone bucket in described cinder storehouse (20), be provided with second gasifying device (32), the cinder-discharging port of the lower cone bucket of bottom, described cinder storehouse (20) is connected with the 4th hand operated gate valve (23) entrance, and described the 4th hand operated gate valve (23) outlet is connected with dust humidifying agitator (24) entrance; The outlet of described dust humidifying agitator (24) is connected by ash releasing tube (25) with canvas hose (26) entrance;
Described nitrogen header pipe is also connected with the second nitrogen tube (29) entrance, and described the second nitrogen tube (29) outlet is divided into two-way, and a road is connected with second gasifying device (32), and another Lu Yucang top bag dust collector (21) connects;
Between the second nitrogen tube (29) and second gasifying device (32), establish pressure regulating valve (30) and electromagnetic valve (31).
2. dry dedusting of converter cinder air-transport system according to claim 1, it is characterized in that, described built-in chain-linked conveyer (2) is provided with the first accident and unloads ash supervisor (7), and described the first accident is unloaded ash supervisor (7) and is provided with the second hand operated gate valve (8).
3. dry dedusting of converter cinder air-transport system according to claim 1, it is characterized in that, described ash supervisor (3) accident of being provided with of unloading is unloaded grey arm (12), and described accident is unloaded grey arm (12) and is provided with the 3rd hand operated gate valve (14).
4. dry dedusting of converter cinder air-transport system according to claim 3, is characterized in that, described in unload ash supervisor (3) and accident and unload and between grey arm (12), be provided with connection pipe (13).
5. dry dedusting of converter cinder air-transport system according to claim 1, it is characterized in that, the lower cone bucket in described cinder storehouse (20) is provided with the second accident and unloads ash supervisor (27), and described the second accident is unloaded ash supervisor (27) and is provided with the 5th hand operated gate valve (28).
6. dry dedusting of converter cinder air-transport system according to claim 1, is characterized in that, described storehouse pump (9) bottom is provided with drain hose (10).
7. dry dedusting of converter cinder air-transport system according to claim 1, is characterized in that, the level inclination of described built-in chain-linked conveyer (2) is 0~5 °.
CN201310267548.8A 2013-06-28 2013-06-28 Converter coal gas dry dedusting and cinder pneumatic transmission system Active CN103333986B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104444369B (en) * 2014-10-20 2018-11-02 浙江欧托电气有限公司 A kind of converter dry method dust wet cooling tower cinder pneumatic conveying method under full working scope
CN107723408A (en) * 2017-11-28 2018-02-23 中冶南方工程技术有限公司 Converter dry is dustless to unload grey method
KR20200107146A (en) * 2019-03-06 2020-09-16 에스케이이노베이션 주식회사 Automatic Powder Transfer System Using Vacuum Conveyor

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CN101550466A (en) * 2008-03-31 2009-10-07 上海宝钢工程技术有限公司 Converter coal gas high-temperature bag-type dust removing system
CN101892343A (en) * 2010-07-30 2010-11-24 中冶南方工程技术有限公司 Converter gas dry-dedusting system and using method thereof
CN203428536U (en) * 2013-06-28 2014-02-12 中冶南方工程技术有限公司 Coarse-ash pneumatic conveying system for converter gas dry dedusting

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101550466A (en) * 2008-03-31 2009-10-07 上海宝钢工程技术有限公司 Converter coal gas high-temperature bag-type dust removing system
CN101892343A (en) * 2010-07-30 2010-11-24 中冶南方工程技术有限公司 Converter gas dry-dedusting system and using method thereof
CN203428536U (en) * 2013-06-28 2014-02-12 中冶南方工程技术有限公司 Coarse-ash pneumatic conveying system for converter gas dry dedusting

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