CN103331308B - Energy-saving carbon manganese steel rolling method based on critical temperature - Google Patents
Energy-saving carbon manganese steel rolling method based on critical temperature Download PDFInfo
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Abstract
本发明所设计的一种基于临界温度的碳锰钢节能型轧制方法,包括将碳锰钢板坯依次经过加热炉预热处理、加热炉加热处理、加热炉均热处理、粗轧前除鳞、粗轧、精轧、层流冷却和卷取工序的步骤。碳锰钢板坯预热时间为50~100min,温度为800~1000℃;加热时间为40~70min,温度为1150~1220℃;均热时间为20~40min,温度为1140~1180℃;粗轧出口温度为1000~1050℃;精轧入口温度为980~1020℃,精轧出口温度为850~880℃;卷取温度为620~680℃。本发明既能保证碳锰钢板坯良好的组织和力学性能水平,又能有效的降低加热能耗。The energy-saving rolling method of carbon-manganese steel based on critical temperature designed by the present invention includes preheating the carbon-manganese steel slab through the heating furnace, heating the heating furnace, soaking the heating furnace, descaling before rough rolling, Steps of rough rolling, finish rolling, laminar cooling and coiling process. The preheating time of carbon-manganese steel slab is 50-100min, the temperature is 800-1000℃; the heating time is 40-70min, the temperature is 1150-1220℃; the soaking time is 20-40min, the temperature is 1140-1180℃; The outlet temperature is 1000~1050℃; the finish rolling inlet temperature is 980~1020℃, the finish rolling outlet temperature is 850~880℃; the coiling temperature is 620~680℃. The invention can not only ensure good structure and mechanical property level of the carbon-manganese steel slab, but also effectively reduce heating energy consumption.
Description
技术领域 technical field
本发明涉及热轧板带生产技术领域,具体地指一种基于临界温度的碳锰钢节能型轧制方法。The invention relates to the technical field of hot-rolled strip production, in particular to an energy-saving rolling method for carbon-manganese steel based on a critical temperature.
技术背景 technical background
在热轧生产过程中,钢坯加热能耗一般占工序能耗的70%~80%,用于轧制的能耗仅占20%~30%,因此降低热轧能耗的潜力主要来源于加热炉能耗。在现有的热轧带钢生产过程中,坯料在轧制前,要将原料进行加热,提高钢的塑性,降低变形抗力及改善金属内部组织和性能,以便于轧制加工。但是高温及不正确的加热制度可能引起钢的强烈氧化、脱碳、过烧等缺陷,降低钢的质量,甚至导致废品。因此,钢的加热温度应该根据各种钢的特性和轧制工艺要求,从保证钢材质量和产量出发进行确定。In the hot rolling production process, billet heating energy consumption generally accounts for 70% to 80% of process energy consumption, and energy consumption for rolling only accounts for 20% to 30%. Therefore, the potential to reduce hot rolling energy consumption mainly comes from heating. Furnace energy consumption. In the existing production process of hot-rolled strip steel, before rolling the billet, the raw material should be heated to improve the plasticity of the steel, reduce the deformation resistance and improve the internal structure and performance of the metal, so as to facilitate the rolling process. However, high temperature and incorrect heating system may cause strong oxidation, decarburization, over-burning and other defects of steel, reduce the quality of steel, and even lead to waste products. Therefore, the heating temperature of the steel should be determined according to the characteristics of various steels and the requirements of the rolling process to ensure the quality and output of the steel.
在实际生产过程中,带钢温度由分布在轧线上的红外测温仪来测量,可以准确的测量出加热炉出炉温度(RH)、粗轧出口温度(RT)、精轧入口温度(FT0)、精轧终轧温度(FT7)、卷取温度(CT),这些温度点构成了热连轧带钢在线实际温度履历,在线实际过程温度明显高于各种临界温度,如热脆温度、固溶温度、析出温度、相变温度、除鳞温度、开轧温度和卷取温度等。临界温度是生产流程各环节最低允许温度,过高的实际过程温度会造成加热温度过剩和轧机设备能力过剩。In the actual production process, the temperature of the strip steel is measured by the infrared thermometer distributed on the rolling line, which can accurately measure the temperature of the heating furnace (RH), the exit temperature of the rough rolling (RT), and the entrance temperature of the finishing rolling (FT0 ), finishing rolling temperature (FT7), and coiling temperature (CT), these temperature points constitute the online actual temperature history of hot continuous strip steel, and the online actual process temperature is significantly higher than various critical temperatures, such as hot embrittlement temperature, Solution temperature, precipitation temperature, phase transition temperature, descaling temperature, starting rolling temperature and coiling temperature, etc. The critical temperature is the lowest allowable temperature in each link of the production process. Excessively high actual process temperature will cause excess heating temperature and excess capacity of rolling mill equipment.
现有的热轧板带的生产技术,也有降低加热温度的相关报道。如文献“黄传清,陈建荣等,宝钢2050mm热连轧低温轧制技术应用简析,《宝钢技术》”介绍了宝钢在低温轧制技术的应用,将加热温度降低到1200℃,通过优化粗轧的轧制规程和除鳞道次,增加除鳞挡水链等措施,减少在粗轧阶段的温降,保证精轧的入口温度。但是这种低温轧制方法,加热温度虽然比原有的常规加热温度1250℃要低,但还是主要对加热温度进行了考虑,并没有对整个轧制过程进行全局和系统性的考虑。专利号为CN200480013648.7的中国专利《温轧方法》介绍了一种新型多方向温轧方法,主要用于棒线材的轧制,制造具有平均粒径小于3μm的超微细晶粒组织的超微细晶粒钢,在温度范围为350℃~800℃的温度区间进行孔型轧制。专利号为CN94105678.2的中国专利《螺纹钢筋的温轧方法》也提出了一种利用热轧后余热再进行温轧螺纹钢筋的生产方法,将热轧后的钢材在冷床上降温至600℃~300℃,由保温装置将钢材送至粗轧机轧制,轧后的盘条再进行精轧减径刻纹。以上两个专利主要应用于线棒材的生产,只对轧制过程的温度进行了考虑,同样也没有对整个轧制过程的低温轧制做一个全局性和系统性的考虑。In the existing production technology of hot-rolled strips, there are also related reports on reducing the heating temperature. For example, the document "Huang Chuanqing, Chen Jianrong, etc., Baosteel 2050mm Hot Continuous Rolling Low-temperature Rolling Technology Application Brief Analysis, "Baosteel Technology" introduces the application of Baosteel's low-temperature rolling technology, which reduces the heating temperature to 1200 °C and optimizes the rough rolling process. Rolling procedures and descaling passes, adding measures such as descaling water retaining chains, reduce the temperature drop in the rough rolling stage, and ensure the entrance temperature of the finish rolling. However, in this low-temperature rolling method, although the heating temperature is lower than the original conventional heating temperature of 1250°C, the heating temperature is mainly considered, and the overall and systematic consideration of the entire rolling process is not considered. The Chinese patent "Warm Rolling Method" with the patent number CN200480013648.7 introduces a new type of multi-directional warm rolling method, which is mainly used for rolling rods and wires to manufacture ultrafine grain structures with an average particle size of less than 3 μm. For grain steel, pass rolling is carried out at a temperature range of 350°C to 800°C. The Chinese patent "Warm Rolling Method for Threaded Steel Bars" with the patent number CN94105678.2 also proposes a production method for warm-rolling threaded steel bars by using the waste heat after hot rolling, and cooling the hot-rolled steel to 600°C on a cooling bed ~300°C, the steel is sent to the rough rolling mill by the heat preservation device for rolling, and the rolled wire rod is then subjected to finish rolling, reducing and engraving. The above two patents are mainly used in the production of wire and bar, and only consider the temperature of the rolling process, and also do not make a global and systematic consideration of the low temperature rolling of the whole rolling process.
另外,专利号为CN201010607955.5的中国专利《一种Q345钢板的控温轧制方法》提出了将Q345钢板坯在推钢式加热炉中于预热段、加热段、均热段后出炉,除去氧化铁皮,在1000℃~1050℃进行第一阶段轧制,空冷或水冷待温至900℃~950℃进行第二阶段轧制。这种轧制方法,还是采用的控轧空冷工艺思路来保证Q345钢板的力学性能,并没有采用临界温度思想,也没有对加热温度和整个轧制过程进行节能方面的考虑。因此,也是一种非系统的和局域性的轧钢生产过程。In addition, the Chinese patent No. CN201010607955.5 "A Method for Temperature-Controlled Rolling of Q345 Steel Plate" proposed that the Q345 steel slab should be rolled out of the furnace in the preheating section, heating section, and soaking section in the pusher type heating furnace. Remove the iron scale, carry out the first-stage rolling at 1000°C~1050°C, air-cool or water-cool and wait until the temperature reaches 900°C-950°C for the second-stage rolling. This rolling method still adopts the idea of controlled rolling and air-cooling process to ensure the mechanical properties of Q345 steel plate. It does not adopt the idea of critical temperature, nor does it consider the heating temperature and energy saving in the entire rolling process. Therefore, it is also a non-systematic and localized steel rolling production process.
综上所述,现有的热轧板带的生产方法,主要还是常规的高温加热,然后进行轧制的思路,也有从降低能耗考虑,降低加热温度的尝试,但都是从加热、或者轧制等轧钢过程的各个孤立点去考虑。效果并不是很明显。In summary, the existing production methods of hot-rolled strips are mainly conventional high-temperature heating and then rolling. There are also attempts to lower the heating temperature in consideration of reducing energy consumption, but they are all based on heating, or Each isolated point in the steel rolling process such as rolling is considered. The effect is not very obvious.
发明内容 Contents of the invention
本发明的目的就是要提供一种基于临界温度的碳锰钢节能型轧制方法,该轧制方法针对碳锰钢的特点,提出了系统性和全局性的低温轧制生产方法,既能保证碳锰钢轧制后良好的组织、力学性能水平,又能有效的降低加热能耗,降低生产成本。The purpose of the present invention is to provide a carbon-manganese steel energy-saving rolling method based on the critical temperature. This rolling method proposes a systematic and overall low-temperature rolling production method aimed at the characteristics of carbon-manganese steel, which can ensure The carbon-manganese steel has good structure and mechanical properties after rolling, and can effectively reduce heating energy consumption and production costs.
为实现此目的,本发明所设计的基于临界温度的碳锰钢节能型轧制方法,包括将碳锰钢板坯依次经过加热炉预热处理、加热炉加热处理、加热炉均热处理、粗轧前除鳞、粗轧、精轧、层流冷却和卷取工序的步骤,其特征在于:In order to achieve this goal, the energy-saving rolling method of carbon-manganese steel based on the critical temperature designed by the present invention includes preheating the carbon-manganese steel slab through the heating furnace, heating the heating furnace, soaking the heating furnace, and pre-rough rolling. The steps of descaling, rough rolling, finish rolling, laminar cooling and coiling process are characterized by:
所述碳锰钢板坯在加热炉预热处理时的预热时间为50~100min,预热温度为800~1000℃;The preheating time of the carbon-manganese steel slab during the preheating treatment in the heating furnace is 50-100min, and the preheating temperature is 800-1000°C;
所述碳锰钢板坯在加热炉加热处理时的加热时间为40~70min,加热温度为1150~1220℃;The heating time of the carbon-manganese steel slab during the heating furnace heating treatment is 40-70min, and the heating temperature is 1150-1220°C;
所述碳锰钢板坯在加热炉均热处理时的均热时间为20~40min,均热温度为1140~1180℃;The soaking time of the carbon-manganese steel slab during the soaking treatment in the heating furnace is 20-40min, and the soaking temperature is 1140-1180°C;
所述碳锰钢板坯在粗轧时的粗轧出口温度为1000~1050℃;The rough rolling outlet temperature of the carbon-manganese steel slab during rough rolling is 1000-1050°C;
所述碳锰钢板坯在精轧时的精轧入口温度为980~1020℃,所述精轧出口温度为850~880℃;The finish rolling inlet temperature of the carbon-manganese steel slab during finish rolling is 980-1020°C, and the finish-rolling outlet temperature is 850-880°C;
所述碳锰钢板坯在卷取时的温度为620~680℃。The temperature of the carbon-manganese steel slab during coiling is 620-680°C.
进一步地,所述碳锰钢板坯的化学成分按质量百分比wt%为C:0.01~0.08%、Si:0.01~0.20%、Mn:0.01~0.5%、S≤0.030%、P≤0.030%,其余为铁和不可避免的杂质。Further, the chemical composition of the carbon-manganese steel slab is C: 0.01-0.08%, Si: 0.01-0.20%, Mn: 0.01-0.5%, S≤0.030%, P≤0.030%, and the rest For iron and unavoidable impurities.
进一步地,所述碳锰钢板坯在加热炉预热处理时的空燃比为1.0~1.2;所述碳锰钢板坯在加热炉加热处理时的空燃比为0.9~1.1;所述碳锰钢板坯在加热炉均热处理时空燃比为1.0~1.4。Further, the air-fuel ratio of the carbon-manganese steel slab during preheating treatment in the heating furnace is 1.0-1.2; the air-fuel ratio of the carbon-manganese steel slab during heating treatment in the heating furnace is 0.9-1.1; the carbon-manganese steel slab The air-fuel ratio is 1.0~1.4 during the soaking treatment in the heating furnace.
进一步地,所述碳锰钢板坯在加热炉的总在炉时间为150min~180min。Further, the total furnace time of the carbon-manganese steel slab in the heating furnace is 150 minutes to 180 minutes.
进一步地,所述加热炉的炉内压力为10~25Pa。Further, the furnace pressure of the heating furnace is 10-25Pa.
进一步地,所述粗轧前除鳞处理过程中的除鳞道次为4~8道。Further, the number of descaling passes in the descaling process before rough rolling is 4 to 8 passes.
更进一步地,所述碳锰钢板坯在精轧时的轧制速度为5.5m/s~14m/s。Furthermore, the rolling speed of the carbon-manganese steel slab during finish rolling is 5.5m/s-14m/s.
本发明在轧制碳锰钢板坯时轧制的温度履历介于常规轧制温度履历和轧制临界温度之间,更接近于轧制临界温度曲线的基础上来进行系统的考虑。同时,本发明提出的上述轧制方法,有别于第二代TMCP(Thermo Mechanical Control Process,热机械控制工艺)旨在低温大压下细晶轧制的技术,这种技术并没有降低加热温度,只是在精轧段采取较低温度下的大压下来细化晶粒,而本发明只是由于降低加热温度,导致精轧段温度较常规轧制低,压下并没有做较大调整。另外,本发明与国内外研究的低温铁素体轧制技术不同,在轧制碳锰钢板坯的热轧板带时,还是在单相奥氏体区轧制,降低了加热温度和其它过程温度,达到了降低加热炉能耗的技术效果。并且,轧制后的热轧板带的组织还是铁素体+珠光体,力学性能良好。In the present invention, when rolling carbon-manganese steel slabs, the rolling temperature history is between the conventional rolling temperature history and the rolling critical temperature, and is considered systematically on the basis of being closer to the rolling critical temperature curve. At the same time, the above-mentioned rolling method proposed by the present invention is different from the second-generation TMCP (Thermo Mechanical Control Process) technology aimed at fine-grain rolling under low temperature and high pressure. This technology does not reduce the heating temperature , but in the finish rolling section, a large reduction at a lower temperature is used to refine the crystal grains, but in the present invention, the temperature of the finish rolling section is lower than that of conventional rolling due to the lowering of the heating temperature, and the reduction is not greatly adjusted. In addition, the present invention is different from the low-temperature ferrite rolling technology studied at home and abroad. When rolling the hot-rolled strips of carbon-manganese steel slabs, it is still rolled in the single-phase austenite zone, which reduces the heating temperature and other processes. The temperature has achieved the technical effect of reducing the energy consumption of the heating furnace. Moreover, the structure of the rolled hot-rolled strip is still ferrite+pearlite, and the mechanical properties are good.
具体实施方式 Detailed ways
以下结合附图和具体实施例对本发明作进一步的详细说明:Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail:
常规热轧板带的轧制过程,只考虑到变形压下和保障设备安全等问题,加热温度和轧制过程温度一般较高。因此,在实际热轧板带生产过程中,轧机设备的能力利用率不高,而且由于过高的加热温度导致板坯在加热炉加热的过程中能源消耗较多。本发明提出了一种基于临界温度的碳锰钢节能型轧制方法,该方法在保证碳锰钢原有力学性能的基础上,通过计算和验证碳锰钢在所需轧制过程的临界温度,并在临界温度的基础上制定出碳锰钢的轧制方法。碳锰钢轧制过程的临界温度由以下公式确定:In the rolling process of conventional hot-rolled strips, only issues such as deformation reduction and equipment safety are considered, and the heating temperature and rolling process temperature are generally high. Therefore, in the actual hot-rolled strip production process, the capacity utilization rate of the rolling mill equipment is not high, and due to the high heating temperature, the energy consumption of the slab during the heating process of the heating furnace is relatively high. The present invention proposes an energy-saving rolling method of carbon-manganese steel based on the critical temperature. On the basis of ensuring the original mechanical properties of the carbon-manganese steel, the method calculates and verifies the critical temperature of the carbon-manganese steel in the required rolling process , and formulate the rolling method of carbon-manganese steel on the basis of the critical temperature. The critical temperature of carbon-manganese steel rolling process is determined by the following formula:
RH=Max[T(热脆),T(C固溶),T(Mn固溶),T(除鳞)]RH=Max[T (hot brittle), T (C solid solution), T (Mn solid solution), T (descaled)]
RT=Max[T(粗轧机力能),T(轧机的咬入),T(FT0+ΔT运输过程温降+ΔT除鳞温降)]RT=Max[T (power of roughing mill), T (bite of rolling mill), T (FT0+ΔT temperature drop during transportation + ΔT descaling temperature drop)]
FT0=Max[T(FT7+ΔT轧制过程温降),T(精轧机力能),T(再结晶分数)]FT0=Max[T(FT7+ΔT temperature drop during rolling), T(finishing mill capacity), T(recrystallization fraction)]
FT7=T(Ar3)FT7=T(Ar3)
CT=T(相变温度)CT=T (phase transition temperature)
上述公式中:T为温度,RH为均热段加热临界温度、RT为粗轧出口临界温度、FT0为精轧入口临界温度、FT7为精轧出口临界温度、CT为卷取临界温度。T(热脆)代表热脆板坯的热脆温度,在这个温度下板坯较易断裂;T(粗轧机力能)代表粗轧机轧制过程轧制力和功率允许下的温度;T(轧机的咬入)代表轧机咬入板坯所需要的温度;ΔT运输过程温降代表粗轧到精轧板坯在辊道上运输过程的温度损失;T(再结晶分数)代表控制轧制后的微观组织和力学性能所需要达到的温度;T(相变温度)代表低碳钢的产生相变的温度点。T(C固溶)代表C固溶需要的温度,T(Mn固溶)代表 Mn固溶需要的温度,T(除鳞) 代表达到良好除鳞效果需要的加热温度,ΔT除鳞温降代表高压水除鳞导致的温降,T(Ar3)代表奥氏体转变温度。In the above formula: T is the temperature, RH is the critical heating temperature in the soaking section, RT is the critical exit temperature of rough rolling, FT0 is the critical entrance temperature of finishing rolling, FT7 is the critical exit temperature of finishing rolling, and CT is the critical coiling temperature. T (hot brittleness) represents the hot brittleness temperature of the hot brittle slab, and the slab is easier to break at this temperature; T (roughing mill force) represents the temperature under the rolling force and power of the roughing mill rolling process; T( The bite of the rolling mill) represents the temperature required for the rolling mill to bite into the slab; the temperature drop during transportation represents the temperature loss of the rough rolling to the finishing rolling slab on the roller table; T (recrystallization fraction) represents the temperature loss after the controlled rolling The temperature required for microstructure and mechanical properties; T (phase transition temperature) represents the temperature point at which low carbon steel undergoes phase transition. T(C solid solution) represents the temperature required for C solid solution, T(Mn solid solution) represents the temperature required for Mn solid solution, T(descale) represents the heating temperature required to achieve a good descaling effect, and ΔT descaling temperature drop represents The temperature drop caused by high pressure water descaling, T(Ar3) represents the austenite transformation temperature.
本发明设计的基于临界温度的碳锰钢节能型轧制方法,包括将碳锰钢板坯依次经过加热炉预热处理、加热炉加热处理、加热炉均热处理、粗轧前除鳞、粗轧、精轧、层流冷却和卷取工序的步骤,其特征在于:The energy-saving rolling method of carbon-manganese steel based on the critical temperature designed by the present invention includes preheating the carbon-manganese steel slab through the heating furnace, heating the heating furnace, soaking the heating furnace, descaling before rough rolling, rough rolling, The steps of finish rolling, laminar cooling and coiling process, characterized by:
所述碳锰钢板坯在加热炉预热处理时的预热时间为50~100min,预热温度为800~1000℃;The preheating time of the carbon-manganese steel slab during the preheating treatment in the heating furnace is 50-100min, and the preheating temperature is 800-1000°C;
所述碳锰钢板坯在加热炉加热处理时的加热时间为40~70min,加热温度为1150~1220℃;The heating time of the carbon-manganese steel slab during the heating furnace heating treatment is 40-70min, and the heating temperature is 1150-1220°C;
所述碳锰钢板坯在加热炉均热处理时的均热时间为20~40min,均热温度为1140~1180℃;The soaking time of the carbon-manganese steel slab during the soaking treatment in the heating furnace is 20-40min, and the soaking temperature is 1140-1180°C;
所述碳锰钢板坯在粗轧时的粗轧出口温度为1000~1050℃;The rough rolling outlet temperature of the carbon-manganese steel slab during rough rolling is 1000-1050°C;
所述碳锰钢板坯在精轧时的精轧入口温度为980~1020℃,所述精轧出口温度为850~880℃;精轧入口在原有的温度制度上基本上保持不变或略有降低;The finish rolling entrance temperature of the carbon-manganese steel slab during finish rolling is 980~1020°C, and the finish rolling exit temperature is 850~880°C; the finish rolling entrance basically remains unchanged or slightly reduce;
所述碳锰钢板坯在卷取时的温度为620~680℃。The temperature of the carbon-manganese steel slab during coiling is 620-680°C.
上述技术方案中,碳锰钢板坯在低温轧制过程中,由于变形温度的降低,带钢的力学性能会有一定的提升;同时,考虑到低温过程会导致除鳞的困难,因此在综合力学性能和表面质量的基础上对碳锰钢板坯的化学成分做出如下规定。所述碳锰钢板坯的化学成分按质量百分比wt%为C:0.01~0.08%、Si:0.01~0.20%、Mn:0.01~0.5%、S≤0.030%、P≤0.030%,其余为铁和不可避免的杂质。In the above technical scheme, during the low-temperature rolling process of carbon-manganese steel slabs, due to the reduction of deformation temperature, the mechanical properties of the strip will be improved to a certain extent; at the same time, considering that the low-temperature process will cause difficulties in descaling, so in the comprehensive mechanics The chemical composition of carbon-manganese steel slabs is specified as follows on the basis of properties and surface quality. The chemical composition of the carbon-manganese steel slab is C: 0.01-0.08%, Si: 0.01-0.20%, Mn: 0.01-0.5%, S≤0.030%, P≤0.030%, and the rest is iron and unavoidable impurities.
上述技术方案中,所述碳锰钢板坯在加热炉预热处理时的空燃比为1.0~1.2;所述碳锰钢板坯在加热炉加热处理时的空燃比为0.9~1.1;所述碳锰钢板坯在加热炉均热处理时空燃比为1.0~1.4。In the above technical solution, the air-fuel ratio of the carbon-manganese steel slab during preheating treatment in the heating furnace is 1.0-1.2; the air-fuel ratio of the carbon-manganese steel slab during heating treatment in the heating furnace is 0.9-1.1; The air-fuel ratio of the steel slab is 1.0~1.4 when soaking in the heating furnace.
上述技术方案中,所述碳锰钢板坯在加热炉的总在炉时间为150min~180min。In the above technical solution, the total furnace time of the carbon-manganese steel slab in the heating furnace is 150 minutes to 180 minutes.
上述技术方案中,所述加热炉的炉内压力为10~25Pa的微正压,防止加热炉吸入冷风。In the above technical solution, the furnace inner pressure of the heating furnace is a slight positive pressure of 10-25 Pa, which prevents the heating furnace from inhaling cold wind.
上述技术方案中,所述粗轧前除鳞处理过程中的除鳞道次为4~8道。粗轧过程中需保证碳锰钢板坯的表面质量,并采用保温罩减少粗轧过程的温降。In the above technical solution, the number of descaling passes in the descaling process before rough rolling is 4-8. During the rough rolling process, it is necessary to ensure the surface quality of the carbon-manganese steel slab, and use a heat preservation cover to reduce the temperature drop during the rough rolling process.
上述技术方案中,所述碳锰钢板坯在精轧时的轧制速度为5.5m/s~14m/s。通过提升轧制速度,保证精轧出口温度和卷取温度在原有常规热轧工艺上保持不变,In the above technical solution, the rolling speed of the carbon-manganese steel slab during finish rolling is 5.5m/s-14m/s. By increasing the rolling speed, it is ensured that the finish rolling exit temperature and coiling temperature remain unchanged in the original conventional hot rolling process,
上述技术方案中,在碳锰钢板坯层流冷却过程时采用边部遮挡技术,减少热轧带钢在冷却过程中的边部温降。In the above technical solution, the edge shielding technology is adopted during the laminar flow cooling process of the carbon-manganese steel slab to reduce the edge temperature drop of the hot-rolled strip during the cooling process.
实施例1Example 1
按照本发明的要求,对低碳低锰钢成分的碳锰钢板坯进行了轧制生产,选取3块碳锰钢板坯的生产情况进行说明,碳锰钢板坯的化学成分见表1,低温轧制过程温度见表2。According to the requirements of the present invention, the carbon-manganese steel slabs of low-carbon and low-manganese steel components have been rolled and produced, and the production conditions of 3 carbon-manganese steel slabs are selected for illustration. The chemical composition of the carbon-manganese steel slabs is shown in Table 1. The process temperature is shown in Table 2.
表1 冶炼成分Table 1 Smelting composition
表2 实施例1轧制过程温度Table 2 Example 1 rolling process temperature
板坯1在加热过程的总在炉时间为156min。炉内保持微正压25Pa,预热段空燃比保持在1.09,预热时间为72min,加热段空燃比保持在0.98,加热时间68min,均热段空燃比保持在1.14,均热温度控制在1172℃,均热时间为26min。在粗轧轧制时采取3/4连续式轧机轧制, 第一组粗轧机除鳞1道,第二组粗轧机轧制5道次,除鳞3道,第三组粗轧机除鳞1道,第四组粗轧机不除鳞,总除鳞道次为5道次,采用保温罩减少粗轧过程的温降,粗轧出口温度为1037℃,精轧入口温度为1002℃,精轧时轧制速度为9.67m/s,精轧出口温度为874℃,卷取温度为650℃,在层流冷却过程采用边部遮挡技术,减少热轧带钢在冷却过程的边部温降。The total furnace time of the slab 1 during the heating process was 156 minutes. The furnace maintains a slight positive pressure of 25Pa, the air-fuel ratio of the preheating section is kept at 1.09, the preheating time is 72min, the air-fuel ratio of the heating section is kept at 0.98, the heating time is 68min, the air-fuel ratio of the soaking section is kept at 1.14, and the soaking temperature is controlled at 1172 ℃, soaking time is 26min. During rough rolling, 3/4 continuous mill rolling is adopted, the first group of rough rolling mill descaling 1 pass, the second group of rough rolling mill rolling 5 passes, descaling 3 passes, the third group of rough rolling mill descaling 1 pass The fourth group of roughing mills does not descale, and the total number of descaling passes is 5. The heat preservation cover is used to reduce the temperature drop in the roughing process. The hourly rolling speed is 9.67m/s, the finish rolling outlet temperature is 874°C, and the coiling temperature is 650°C. The edge shielding technology is adopted in the laminar cooling process to reduce the edge temperature drop of the hot-rolled strip during the cooling process.
板坯2在加热过程的总在炉时间为177min。炉内保持微正压20Pa,预热段空燃比保持在1.2,预热时间为83min,加热段空燃比保持在1.01,加热时间为70min,均热段空燃比保持在1.18,均热温度控制在1180℃,均热时间为24min。在粗轧轧制时采取3/4连续式轧机轧制,第一组粗轧机除鳞1道,第二组粗轧机轧制5道次,除鳞3道,第三组粗轧机除鳞1道,第四组粗轧机不除鳞,总除鳞道次为5道次,并采用保温罩减少粗轧过程的温降,粗轧出口温度为1050℃,精轧入口温度为1020℃,精轧时轧制速度为9.33m/s,精轧出口温度为880℃,卷取温度为648℃,在层流冷却过程中采用边部遮挡技术,减少热轧带钢在冷却过程的边部温降。The total furnace time of slab 2 during the heating process was 177 minutes. The furnace maintains a slightly positive pressure of 20Pa, the air-fuel ratio in the preheating section is kept at 1.2, the preheating time is 83min, the air-fuel ratio in the heating section is kept at 1.01, the heating time is 70min, the air-fuel ratio in the soaking section is kept at 1.18, and the soaking temperature is controlled at 1180°C, soaking time is 24min. During rough rolling, 3/4 continuous mill rolling is adopted, the first group of rough rolling mill descaling 1 pass, the second group of rough rolling mill rolling 5 passes, descaling 3 passes, the third group of rough rolling mill descaling 1 pass The fourth group of roughing mills does not descale, the total number of descaling passes is 5, and heat preservation covers are used to reduce the temperature drop in the roughing process. The rolling speed during rolling is 9.33m/s, the finish rolling exit temperature is 880°C, and the coiling temperature is 648°C. The edge shielding technology is adopted in the laminar cooling process to reduce the edge temperature of the hot-rolled strip during the cooling process. drop.
板坯3在加热过程的总在炉时间为160min。炉内保持微正压22Pa,预热段空燃比保持在1.15,预热时间为79min,加热段空燃比保持在0.95,加热时间为58min,均热段空燃比保持在1.23,均热温度控制在1172℃,均热时间为23min。在粗轧轧制时采取3/4连续式轧机轧制,第一组粗轧机除鳞1道,第二组粗轧机轧制5道次,除鳞3道,第三组粗轧机除鳞1道,第四组粗轧机不除鳞,总除鳞道次为5道次,采用保温罩减少粗轧过程的温降,粗轧出口温度为1034℃。精轧入口温度为1008℃,精轧时的轧制速度为9.82m/S,精轧出口温度为861℃,卷取温度为651℃,在层流冷却过程中采用边部遮挡技术,减少热轧带钢在冷却过程的边部温降。The total time in the furnace of the slab 3 during the heating process was 160 minutes. The furnace maintains a slightly positive pressure of 22Pa, the air-fuel ratio in the preheating section is kept at 1.15, the preheating time is 79min, the air-fuel ratio in the heating section is kept at 0.95, the heating time is 58min, the air-fuel ratio in the soaking section is kept at 1.23, and the soaking temperature is controlled at 1172°C, soaking time is 23min. During rough rolling, 3/4 continuous mill rolling is adopted, the first group of rough rolling mill descaling 1 pass, the second group of rough rolling mill rolling 5 passes, descaling 3 passes, the third group of rough rolling mill descaling 1 pass The fourth group of roughing mills does not descale, and the total number of descaling passes is 5. The heat preservation cover is used to reduce the temperature drop in the roughing process, and the roughing exit temperature is 1034°C. The entrance temperature of finish rolling is 1008°C, the rolling speed during finish rolling is 9.82m/S, the exit temperature of finish rolling is 861°C, and the coiling temperature is 651°C. During the laminar cooling process, edge shielding technology is adopted to reduce heat loss. The temperature drop at the edge of the rolled strip during the cooling process.
上述3块板坯轧制出的热轧板卷力学性能对比见表3The comparison of the mechanical properties of the hot-rolled coils rolled from the above three slabs is shown in Table 3
表3组织、力学性能对比Table 3 Comparison of organization and mechanical properties
由此可见,以上3块板坯轧制出的钢卷组织和力学性能均满足标准的要求。It can be seen that the microstructure and mechanical properties of the steel coils rolled from the above three slabs all meet the requirements of the standard.
实施例2Example 2
按照本发明的要求,对相比实施例1的碳锰钢中碳和锰成分略高的碳锰钢板坯进行了轧制生产,选取3块板坯的生产情况进行说明,碳锰钢板坯的化学成分见表4,低温轧制过程温度见表5According to the requirements of the present invention, carbon-manganese steel slabs with slightly higher carbon and manganese components than the carbon-manganese steel in Example 1 were rolled and produced, and the production conditions of 3 slabs were selected for illustration. The carbon-manganese steel slabs The chemical composition is shown in Table 4, and the temperature of the low-temperature rolling process is shown in Table 5
表4 冶炼成分Table 4 Smelting composition
表5 实施例2轧制过程温度Table 5 embodiment 2 rolling process temperature
板坯1在加热过程的总在炉时间为170min。炉内保持微正压25Pa,预热段空燃比保持在1.2,预热时间为78min,加热段空燃比保持在1.08,加热时间为70min,均热段空燃比保持在1.11,均热温度控制在1172℃,均热时间为22min。在粗轧轧制时采取3/4连续式轧机轧制,第一组粗轧机除鳞1道,第二组粗轧机轧制5道次,除鳞2道,第三组粗轧机除鳞1道,第四组粗轧机不除鳞,总除鳞道次为4道次,采用保温罩减少粗轧过程的温降,粗轧出口温度为1048℃。精轧入口温度为1020℃,精轧的轧制速度为5.7m/s,精轧出口温度为871℃,卷取温度为670℃,在层流冷却过程中采用边部遮挡技术,减少热轧带钢在冷却过程的边部温降。The total furnace time of the slab 1 during the heating process was 170 minutes. The furnace maintains a slightly positive pressure of 25Pa, the air-fuel ratio in the preheating section is kept at 1.2, the preheating time is 78min, the air-fuel ratio in the heating section is kept at 1.08, the heating time is 70min, the air-fuel ratio in the soaking section is kept at 1.11, and the soaking temperature is controlled at 1172°C, soaking time is 22min. During rough rolling, 3/4 continuous mill rolling is adopted, the first group of rough rolling mill descaling 1 pass, the second group of rough rolling mill rolling 5 passes, descaling 2 passes, the third group of rough rolling mill descaling 1 pass The fourth group of roughing mills does not descale, and the total descaling passes are 4 passes. The heat preservation cover is used to reduce the temperature drop in the roughing process, and the roughing exit temperature is 1048°C. The entrance temperature of finish rolling is 1020°C, the rolling speed of finish rolling is 5.7m/s, the exit temperature of finish rolling is 871°C, and the coiling temperature is 670°C. The edge shielding technology is adopted in the laminar cooling process to reduce hot rolling The temperature drop at the edge of the strip during the cooling process.
板坯2在加热过程的总在炉时间为179min。炉内保持微正压20Pa,预热段空燃比保持在1.08,预热时间为100min,加热段空燃比保持在1.09,加热时间为53min,均热段空燃比保持在1.29,均热温度控制在1180℃,均热时间为26min。在粗轧轧制时采取3/4连续式轧机轧制,第一组粗轧机除鳞1道,第二组粗轧机轧制5道次,除鳞2道,第三组粗轧机除鳞1道,第四组粗轧机不除鳞,总除鳞道次为4道次,采用保温罩减少粗轧过程的温降,粗轧出口温度为1050℃,精轧入口温度1012℃,精轧的轧制速度为7.5m/S,精轧出口温度为879℃,卷取温度为680℃,在层流冷却过程中采用边部遮挡技术,减少热轧带钢在冷却过程的边部温降。The total furnace time of slab 2 during the heating process was 179 minutes. The furnace maintains a slightly positive pressure of 20Pa, the air-fuel ratio in the preheating section is kept at 1.08, the preheating time is 100min, the air-fuel ratio in the heating section is kept at 1.09, the heating time is 53min, the air-fuel ratio in the soaking section is kept at 1.29, and the soaking temperature is controlled at 1180°C, soaking time is 26min. During rough rolling, 3/4 continuous mill rolling is adopted, the first group of rough rolling mill descaling 1 pass, the second group of rough rolling mill rolling 5 passes, descaling 2 passes, the third group of rough rolling mill descaling 1 pass The fourth group of roughing mills does not descale, and the total number of descaling passes is 4. The heat preservation cover is used to reduce the temperature drop in the roughing process. The rolling speed is 7.5m/S, the finish rolling outlet temperature is 879°C, and the coiling temperature is 680°C. The edge shielding technology is adopted in the laminar cooling process to reduce the edge temperature drop of the hot-rolled strip during the cooling process.
板坯3在加热过程的总在炉时间为153min。炉内保持微正压22Pa,预热段空燃比保持在1.09,预热时间为61min,加热段空燃比保持在1.1,加热时间为68min,均热段空燃比保持在1.29,均热温度控制在1172℃,均热时间为24min。在粗轧轧制中采取3/4连续式轧机轧制,第一组粗轧机除鳞1道,第二组粗轧机轧制5道次,除鳞2道,第三组粗轧机除鳞1道,第四组粗轧机不除鳞,总除鳞道次为4道次,采用保温罩减少粗轧过程的温降,粗轧出口温度为1040℃。精轧入口温度为1020℃,精轧的轧制速度为7.83m/s,精轧出口温度为872℃,卷取温度为675℃,在层流冷却过程中采用边部遮挡技术,减少热轧带钢在冷却过程的边部温降。The total furnace time of the slab 3 during the heating process was 153 minutes. The furnace maintains a slight positive pressure of 22Pa, the air-fuel ratio in the preheating section is kept at 1.09, the preheating time is 61min, the air-fuel ratio in the heating section is kept at 1.1, the heating time is 68min, the air-fuel ratio in the soaking section is kept at 1.29, and the soaking temperature is controlled at 1172°C, soaking time is 24min. In rough rolling, 3/4 continuous mill rolling is adopted, the first group of rough rolling mill descaling 1 pass, the second group of rough rolling mill rolling 5 passes, descaling 2 passes, the third group of rough rolling mill descaling 1 pass The fourth group of roughing mills does not descale, and the total number of descaling passes is 4. The heat preservation cover is used to reduce the temperature drop in the roughing process, and the roughing exit temperature is 1040°C. The entrance temperature of finish rolling is 1020°C, the rolling speed of finish rolling is 7.83m/s, the exit temperature of finish rolling is 872°C, and the coiling temperature is 675°C. During the laminar cooling process, edge shielding technology is adopted to reduce hot rolling The temperature drop at the edge of the strip during the cooling process.
上述3块板坯轧制出的热轧板卷力学性能对比见表6。The comparison of the mechanical properties of the hot-rolled coils rolled from the above three slabs is shown in Table 6.
表6组织、力学性能对比Table 6 Comparison of structure and mechanical properties
由此可见,以上3块板坯轧制出的钢卷组织和力学性能均满足标准要求。It can be seen that the microstructure and mechanical properties of the steel coils rolled from the above three slabs all meet the standard requirements.
由本实施例可以看出:本发明针对碳锰钢板坯的特点,提出了系统性和全局性的低温轧制生产方法,综合考虑了整个加热和轧制生产过程,既能保证碳锰钢板坯良好的组织和力学性能水平,又能有效的降低加热能耗。It can be seen from this embodiment that the present invention proposes a systematic and overall low-temperature rolling production method aimed at the characteristics of carbon-manganese steel slabs, and comprehensively considers the entire heating and rolling production process, which can ensure that the carbon-manganese steel slabs are in good condition. The microstructure and mechanical performance level can effectively reduce heating energy consumption.
说明书未作详细描述的内容属于本领域专业技术人员公知的现有技术。The content not described in detail in the specification belongs to the prior art known to those skilled in the art.
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