The content of the invention
Embodiments of the invention provide a kind of diesel oil oil way heating unit and oil circuit component and diesel oil hair comprising the device
Motivation, there is the characteristics of thermal efficiency is high, rate of warming is fast, easily pipe is not changed in repacking, dry combustion method, it is safe and reliable.
To reach above-mentioned purpose, embodiments of the invention adopt the following technical scheme that:
A kind of diesel oil oil way heating unit, including:First control circuit, second control circuit, at least one heater wire group
Part, heating rod assembly, temperature detect switch (TDS);
One end of the first control circuit is connected with 24V main power sources, the one end and temperature of the other end with heater wire component
One end of control switch is connected in parallel;The other end ground connection of the heater wire component;
One end of the second control circuit is connected with 24V main power sources, the one end and temperature of the other end with heating rod assembly
The other end connection of control switch;The other end ground connection of the heating rod assembly;
The heater wire component is arranged at oil pipe and fuel tank oil suction pipe between fuel tank and coarse cleaner, the heater wire
Component includes heater wire, the oil pipe and the cavity of fuel tank oil suction pipe that the heater wire is placed between the fuel tank and coarse cleaner
It is interior;The maximum service rating of the heater wire is no more than its fusing point;
The heating rod assembly includes heating rod, and the heating rod is arranged in the cavity of cleaner;
The temperature detect switch (TDS) is arranged at filter seat, is monitored the real time temperature in oil circuit, is controlled the heating rod assembly
The conducting and disconnection of circuit.
Further, the first control circuit includes:Ignition switch, first switch, first fuse, the first relay
Device;The second control circuit includes:Second fuse, the second relay;
The ignition switch and the voltage end that connects of the first switch and the first control relay circuit are sequentially connected in series company
Connect, the other end of the ignition switch is connected with the 24V main power sources, another termination of first control relay circuit
Ground;The voltage end that connects of the first fuse and the first relay operating circuit is connected in series, the first fuse it is another
End is connected with the 24V main power sources;One end of the other end of the first control circuit and heater wire component and temperature detect switch (TDS)
It is connected in parallel specially:The common port of the first relay operating circuit and one end of heater wire component and temperature detect switch (TDS)
One end is connected in parallel;
The second fuse and the voltage end that connects of the second relay operating circuit are connected in series, the second fuse
The other end is connected with the 24V main power sources;The one end and temperature control of the other end of the second control circuit with heating rod assembly
The other end of switch connects:The other end company for connecing voltage end and temperature detect switch (TDS) of second control relay circuit
Connect;The common port of the second relay operating circuit is connected with one end of the heating rod assembly;The second relay control
The other end ground connection of circuit processed.
Further, the heater wire component also includes:The threaded cutting ferrule flange at least two two;
The cutting ferrule flange is located at oil pipe connecting portion, among two oil pipe attaching nuts;The top of the cutting ferrule flange
It is provided with external terminal and inscribed line end;The external terminal is connected with circuit power line, and the inscribed line end is with being placed in oil pipe
Interior heater wire connection;One end of the heater wire is connected with the inscribed line end of the first cutting ferrule flange, the other end and the second cutting ferrule
The inscribed line end connection of flange;
The common port of the first relay operating circuit is connected with one end of heater wire component is specially:Described first after
The common port of electrical work circuit is connected with the external terminal of the first cutting ferrule flange;Another termination of the heater wire component
Ground is specially:The external terminal ground connection of the second cutting ferrule flange.
Further, the heating rod assembly also includes:Hollow bolt, hollow seal pad;
The size of the hollow bolt endoporus is engaged with the external diameter size of the heating rod, and hollow bolt passes through heating rod
It is placed in the upper end of heating rod;The size of the hollow seal pad endoporus is engaged with the external diameter size of the hollow bolt screw thread,
It is placed in the lower section of hollow bolt turret head through heating rod;The top of the heating rod is provided with external terminal, described external
Line end has two wiring pins;
The common port of the second relay operating circuit is connected with one end of the heating rod assembly:Described
The common port of two relay operating circuits is connected with a wiring pin of heating rod top terminals;The heating rod group
The other end of part is grounded:Another wiring pin ground connection of heating rod top terminals.
Optionally, the heating rod assembly also includes:Filter seat, the filter seat center position are provided with screw thread
Circular hole, the size of the thread circle hole are engaged with the screw thread of the hollow bolt.
Optionally, in addition to relay indicating light;One end of the relay indicating light and the public affairs of the second relay operating circuit
End connection altogether, the other end ground connection of the relay indicating light.
Optionally, the heater wire is the wire of tape insulation layer, and its operating power is 20 watts every meter.
Optionally, the temperature-control range of the temperature detect switch (TDS) is:Temperature detect switch (TDS) is connected during less than 5 DEG C, temperature control during higher than 25 DEG C
Switch off.
A kind of diesel oil oil circuit component, including fuel tank oil suction pipe, oil pipe, coarse cleaner, oil transfer pump, fine cleaner;Wherein, institute
State coarse cleaner, oil transfer pump, fine cleaner and pass sequentially through oil pipe connection, one end connection fuel tank of the fuel tank oil suction pipe is described
The other end connection high-pressure oil pump of fine cleaner;Also include:Diesel oil oil way heating unit as described above.
A kind of diesel engine, including diesel oil oil circuit component as described above.
Diesel oil oil way heating unit provided by the invention and oil circuit component and diesel engine comprising the device, it is and existing
Compared in technology using additional heat type with heated heating device in speed heat, it passes through when being heated to diesel oil oil circuit
Built-in heater wire component and heating rod assembly segmentation are heated to diesel oil in diesel oil oil circuit, and its thermal efficiency is high, rate of warming
It hurry up, and heater wire component and heating rod assembly are all added in original oil circuit so that it is easily reequiped.In addition,
Although heater wire is built in fuel tank oil suction pipe and oil pipe, but its maximum service rating is no more than its fusing point, so avoiding
Potential safety hazard caused by speed heat;And for the use of heating rod assembly, it is controlled by temperature detect switch (TDS), it is being monitored
Diesel fuel temperature connects the circuit of heating rod assembly when being less than certain temperature, start to heat the diesel oil in oil circuit, and
When monitoring that diesel fuel temperature is higher than certain temperature, the circuit of heating rod assembly is just disconnected, stops the heating work of heating rod assembly,
Avoid the potential safety hazard caused by heating rod heating-up temperature is too high so that the diesel oil oil way heating unit is safe and reliable, together
When it also avoid the luxus consumption of battery electric energy.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
As shown in figure 1, the embodiment of the present invention provides a kind of diesel oil oil way heating unit, including:First control circuit 1,
Two control circuits 2, at least one heater wire component 3, heating rod assembly 4, temperature detect switch (TDS) 5.
One end of the first control circuit 1 is connected with 24V main power sources, one end of the other end and heater wire component 3 and
One end of temperature detect switch (TDS) 5 is connected in parallel;The other end ground connection of the heater wire component 3.
One end of the second control circuit 2 is connected with 24V main power sources, the other end with heating rod assembly 4 one end and
The other end connection of temperature detect switch (TDS) 5;The other end ground connection of the heating rod assembly 4.
The heater wire component 3 is arranged at oil pipe 6 and fuel tank oil suction pipe 7 between fuel tank and coarse cleaner, described to add
Hot line component includes heater wire 31, and the heater wire 31 is placed in oil pipe 6 and the cavity of fuel tank oil suction pipe 7;The heater wire 31
Maximum service rating is no more than its fusing point.In order to fully ensure that the security of heater wire component heating, the heater wire is that band is exhausted
The wire of edge layer, its operating power can be 20 watts every meter.Specifically, according to voltage and it can need to set the length of heater wire
Degree determines the specification of heater wire, as long as it under 24V voltages, peak power during work does not get higher than used heating cable
Peak power, the embodiment of the present invention is to this without setting.
The heating rod assembly 4 includes heating rod 41, and the heating rod 41 is arranged in the cavity of cleaner 8.Wherein, should
Cleaner includes coarse cleaner and fine cleaner.According to demand, described in being set respectively in coarse cleaner and fine cleaner
Rod assembly 4 is heated, heating rod assembly 4 can also be set in a wherein cleaner, and the embodiment of the present invention is to this without setting
Put.
The temperature detect switch (TDS) 5 is arranged at cleaner 8, is monitored the real time temperature in oil circuit, is controlled the heating rod 41
The conducting and disconnection of circuit.The cleaner 8 also includes coarse cleaner and fine cleaner.Whether the temperature detect switch (TDS) 5 will be in the coarse filtration
Set at clear device and fine cleaner, can be set respectively in coarse cleaner and fine cleaner according to demand respectively, can also be
Set in one of them, the embodiment of the present invention is to this without setting.But in order to ensure the security of heating, preferentially in the coarse filtration
The temperature detect switch (TDS) 5 is set respectively at clear device and fine cleaner.The temperature-control range of the temperature detect switch (TDS) 5 is:Temperature control is opened during less than 5 DEG C
Close 5 to connect, temperature detect switch (TDS) 5 disconnects during higher than 25 DEG C.
When being heated to diesel oil oil circuit, it is segmented by heater wire component built-in in diesel oil oil circuit and heating rod assembly
Diesel oil is heated, its thermal efficiency is high, rate of warming is fast, and heater wire component and heating rod assembly are all original
It is added in oil circuit so that it is easily reequiped.In addition, although heater wire is built in fuel sucking pipe and oil pipe, but it is maximum
Operating power is no more than its fusing point, so avoiding potential safety hazard caused by quick-heating type heater;And for heating rod assembly
Use, be controlled by temperature detect switch (TDS), its connected when monitoring that diesel fuel temperature is less than certain temperature heating rod assembly
Circuit, diesel oil is implemented to heat, and when monitoring that diesel fuel temperature be higher than certain temperature, just disconnects the electricity for heating rod assembly
Road, stop the heating work of heating rod assembly, so as to avoid the potential safety hazard caused by heating rod heating-up temperature is too high, make
It is safe and reliable to obtain the diesel oil oil way heating unit, while it also avoid the luxus consumption of battery electric energy.
Further, as shown in Fig. 2 the first control circuit 1 includes:Ignition switch 11, first switch 12, first are molten
Disconnected device 13, the first relay 14.
The ignition switch 11 connects voltage end successively with the control circuit of 12 and first relay of first switch 14
It is connected in series, the other end of the ignition switch 11 is connected with the 24V main power sources, the control circuit of the first relay 14
The other end is grounded;The first fuse 13 and the voltage end that connects of the operating circuit of the first relay 14 are connected in series, and described first
The other end of fuse 13 is connected with the 24V main power sources.
Under the control circuit, the other end of the first control circuit 1 and heater wire component 3 and temperature detect switch (TDS) 5
One end is connected in parallel specially:The common port of the operating circuit of first relay 14 and one end of heater wire component 3 and temperature
One end of control switch 5 is connected in parallel.
As shown in Fig. 2 the second control circuit 2 includes:Second fuse 21, the second relay 22.
The second fuse 21 and the voltage end that connects of the operating circuit of the second relay 22 are connected in series, second fusing
The other end of device 21 is connected with the 24V main power sources.
Under the control circuit, the other end of the second control circuit 2 is opened with the one end and temperature control for heating rod assembly 4
The other end of pass 5 connects:The other end for connecing voltage end and temperature detect switch (TDS) 5 of the control circuit of second relay 22 connects
Connect;The other end ground connection of the control circuit of second relay 22;The common port of the operating circuit of second relay 22 and institute
State one end connection of heating rod assembly 4.
Further, as shown in figure 3, the heater wire component 3 also includes:The threaded cutting ferrule flange at least two two
32。
The cutting ferrule flange 32 is located at the connecting portion of oil pipe 6, among the attaching nut of two oil pipes 6;The cutting ferrule method
The top of orchid 32 is provided with external terminal 321 and inscribed line end 322;The external terminal 321 is connected with circuit power line, described
Inscribed line end 322 is connected with the heater wire 31 in oil pipe.Wherein, the inscribed line end 322 is connected with the heater wire 31 in oil pipe
When, it can be the connected mode of binding post or the mode of welding, and the embodiment of the present invention is not limited to this.When
Using welding mode when, a punch circular hole is preferably opened on the top of cutting ferrule flange 32, heater wire is accessed and is welded on
Its top.
Based on said structure, one end of the heater wire 31 is connected with the inscribed line end 322 of the first cutting ferrule flange, the other end
It is connected with the inscribed line end 322 of the second cutting ferrule flange.
The common port of the operating circuit of first relay 14 is connected with one end of heater wire component 3 is specially:Described
The common port of the operating circuit of one relay 14 is connected with the external terminal 321 of the first cutting ferrule flange;The heater wire component
The other end ground connection, be specially:The external terminal 321 of the second cutting ferrule flange is grounded.
Based on said structure, describe to install the process of heater wire component additional on oil pipe below, when describing the process
Carried out in the way of heater wire is welded to connect.Fuel sucking pipe and oil pipe between fuel tank to coarse cleaner, are usually no more than 3
Individual junction button, i.e., typically connected and formed by no more than 4 oil pipes.Because the heater wire of the heater wire component needs to penetrate from one end
Oil pipe enters in the cavity of oil pipe, is passed from the oil pipe other end for connecing power supply, so installing heater wire component additional on oil pipe
Specific steps include:
The first step, the position of repacking is selected, that is, select that heater wire is penetrated into oil pipe feeding oil in which oil pipe connection buckle
Pipe cavity, which oil pipe buckle is connected at and passes from oil pipe heater wire;For example, it is assumed that between fuel tank to coarse cleaner
At least four oil pipe junction buttons in oil pipe, according to order from left to right by the first and second oil pipe junction buttons and the 3rd He
4th oil pipe junction button is respectively divided into one group, and sets a heater wire component respectively.
Second step, the nut that first (or 3rd) oil pipe is connected to buckle are outwarded winding, former cutting ferrule flange are removed, uses heater wire
Component cutting ferrule flange is replaced, and one end of heater wire is sent into fuel tank oil suction pipe cavity, and the end of heater wire is passed through into cutting ferrule
Non-threaded holes on flange, and the end is welded on cutting ferrule flange.
3rd step, the nut that second (or 4th) oil pipe is connected to buckle are outwarded winding, former cutting ferrule flange are removed, uses heater wire
Component cutting ferrule flange is replaced, and the other end of heater wire is welded on into cutting ferrule flange by the end through the non-threaded holes on cutting ferrule flange
On.
4th step, oil pipe attaching nut and two head screws of cutting ferrule flange are connected, tightening nut.
5th step, the electrode line of heater wire component is connected buckle cutting ferrule method by screw with first (or 3rd) fuel sucking pipe
Screwed hole connection on orchid;The negative line of heater wire component is connected buckle cutting ferrule method by screw with second (or 4th) oil pipe
Screwed hole connection on orchid.
Further, as shown in figure 4, the heating rod assembly 4 also includes:Hollow bolt 42, hollow seal pad 43.
The endoporus size of hollow bolt 42 is engaged with the external diameter size of the heating rod 41, and hollow bolt 42, which passes through, to be added
Hot pin 41 is placed in the upper end of heating rod and carries out welded seal processing;The hollow seal pad the sizes of 43 endoporus with it is described hollow
The major diameter of thread size of bolt 42 is engaged, and it is placed in the lower section of the turret head of hollow bolt 42 through heating rod 41;The heating
The top of rod is provided with external terminal 411, and the external terminal 411 has two wiring pins.
Heating rod assembly provided by the present invention is finished parts, is a kind of heating rod assembly, so the nothing in installation process
Each part need to be assembled, so both save the set-up time, in turn ensure that the quality and safety in utilization of heating rod assembly.
This heating rod assembly has plurality of specifications, and user can heat according to the difference of filter seat, the different voluntarily selections of filter element
Rod assembly.
Based on said structure, one end of the common port of the operating circuit of the second relay 22 and the heating rod assembly 4
Connection is specially:The common port of the operating circuit of second relay 22 connects with one of heating rod top terminals 411
Wire pin connects;The other end of the heating rod assembly 4, which is grounded, is specially:Heating rod top terminals 411 another
Wiring pin is grounded.
Based on said structure, the specific steps of installation heating rod assembly can be but be not limited to following steps:
The first step, filter seat is pulled down, a thread circle hole is bored in the center position of this, the thread circle hole
Size is engaged with the screw thread of the hollow bolt.
Second step, the heating rod assembly is put into the thread circle hole that filter seat has been drilled and screwed.
3rd step, the filter seat for installing heating rod assembly is reinstalled into original position, and install filter element and company
Connect oil pipe.
It should be noted that above-mentioned steps do not include the situation of filter seat for heating rod assembly, if the heating rod group
Part also includes:Filter seat, the filter seat center position are provided with thread circle hole, the size of the thread circle hole and institute
The major diameter of thread size for stating hollow bolt is engaged.Then the specific steps of installation heating rod assembly can be:By in crude oil road not
Filter seat with heating rod assembly is pulled down, and replaces with the filter seat with heating rod assembly.
Optionally, in order to allow user to know whether heating rod is in running order, as shown in figure 5, the diesel oil is oily
Road heater also includes relay indicating light 9;One end of the relay indicating light 9 is public with the operating circuit of the second relay 22
End connection, the other end ground connection of the relay indicating light 9.
The heating work process of the diesel oil oil way heating unit is detailed below:
When ignition switch, first switch are opened, the first control relay circuit is connected, and first control circuit starts, the
One relay operating circuit is closed, and heater wire assembly circuit is connected, and heater wire component is started working, and heater wire starts in oil pipe
Diesel oil heated.
Temperature detect switch (TDS) monitors the diesel fuel temperature at cleaner in real time, when monitoring that diesel fuel temperature is less than 5 DEG C, temperature detect switch (TDS)
Turn on automatically.Because first control circuit has been started up, the second control relay circuit being connected with the temperature detect switch (TDS) closes,
Second control circuit is connected, and heating rod component operation circuit is connected, and heating rod assembly is started working, and heating rod starts to cleaner
In diesel oil heated, while relay indicating light open.
Heating rod to the diesel heating in cleaner for a period of time after, when temperature detect switch (TDS) is real-time monitored at cleaner
When diesel fuel temperature reaches 25 DEG C, temperature detect switch (TDS) disconnects automatically, and the second control relay circuit disconnects, and heats the work electricity of rod assembly
Road disconnects, and heating rod stops heating, and relay indicating light extinguishes.Further, when temperature detect switch (TDS) is real-time monitored in cleaner
When diesel fuel temperature is less than 5 DEG C, temperature detect switch (TDS) turn on automatically, the second control relay circuit is connected, and heats the work electricity of rod assembly
Road is connected, and heating rod assembly starts task again, and heating rod heats again to the diesel oil in cleaner.
Need illustratively, heater wire component and heating rod assembly work carry out respectively, if ignition switch and
First switch closes, and heater wire component is just constantly in working condition, but heats rod assembly and only opened in ignition switch and first
It is just in running order when closing is closed, temperature detect switch (TDS) also closes.So when the oil temperature that temperature detect switch (TDS) is monitored in cleaner reaches
At 25 DEG C, temperature detect switch (TDS) disconnects, and the operating circuit for heating rod assembly disconnects, and heating rod stops heating, but heater wire component is still
Work on, the diesel oil between fuel tank and coarse cleaner in oil pipe and fuel sucking pipe is continued to heat, to ensure that diesel oil is protected in oil pipe
Hold good mobility.
The addition of temperature detect switch (TDS), precision control the work of heating rod, control the oil temperature in cleaner cavity well,
So that heating is safer.
The embodiment of the present invention also provides a kind of diesel oil oil circuit component, and diesel oil oil circuit component includes fuel tank oil suction pipe, oil pipe, thick
Cleaner, oil transfer pump, fine cleaner and diesel oil oil way heating unit;Wherein, the coarse cleaner, oil transfer pump, fine cleaner
Oil pipe connection, one end connection fuel tank of the fuel tank oil suction pipe are passed sequentially through, the fine cleaner other end connects high-pressure oil pump;
The associated description of diesel oil oil way heating unit may be referred to Fig. 1 to Fig. 5 corresponding description, will not be described in great detail herein.
The embodiment of the present invention also provides a kind of diesel engine, and the diesel engine includes diesel oil oil circuit as described in Figure 5
Component.Wherein, the associated description of diesel oil oil circuit component may be referred to Fig. 1 to Fig. 5 corresponding description, will not be described in great detail herein.
Diesel oil oil way heating unit provided by the invention and oil circuit component and diesel engine comprising the device, it is and existing
Compared in technology using additional heat type with heated heating device in speed heat, it passes through when being heated to diesel oil oil circuit
Built-in heater wire component and heating rod assembly segmentation are heated to diesel oil in diesel oil oil circuit, and its thermal efficiency is high, rate of warming
It hurry up, and heater wire component and heating rod assembly are all added in original oil circuit so that it is easily reequiped.In addition,
Although heater wire is built in mailbox fuel sucking pipe and oil pipe, but its maximum service rating is no more than its fusing point, so avoiding
Potential safety hazard caused by speed heat;And for the use of heating rod assembly, it is controlled by temperature detect switch (TDS), it is being monitored
Diesel fuel temperature connects the circuit of heating rod assembly when being less than certain temperature, start to heat the diesel oil in oil circuit, and
When monitoring that diesel fuel temperature is higher than certain temperature, the circuit of heating rod assembly is just disconnected, stops the heating work of heating rod assembly,
Avoid the potential safety hazard caused by heating rod heating-up temperature is too high so that the diesel oil oil way heating unit use is safer
Reliably, solve the problems, such as diesel car because of diesel oil at low-temperature wax deposition, obstruction oil pipe, vehicle launch is difficult, is unable to normally travel, reach
To fuel-economizing, environmental protection, the purpose for reducing vehicle operating cost, increasing service life of engine.
In addition, the control circuit of the embodiment of the present invention uses double fuse and double relay control circuit so that maximum electricity
Stream is reasonably controlled and distributed, so as to ensure that the job stability of this diesel oil oil way heating unit and security reliability.
The foregoing is only a specific embodiment of the invention, but protection scope of the present invention is not limited thereto, any
Those familiar with the art the invention discloses technical scope in, change or replacement can be readily occurred in, should all be contained
Cover within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.